A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions

Global enhancement of crop yield is achieved using chemical fertilizers; however, agro-economy is affected due to poor nutrient uptake efficacy (NUE), which also causes environmental pollution. Encapsulating urea granules with hydrophobic material can be one solution. Additionally, the inverse vulcanized copolymer obtained from vegetable oils are a new class of green sulfur-enriched polymer with good biodegradation and better sulfur oxidation potential, but they possess unreacted sulfur, which leads to void generations. In this study, inverse vulcanization reaction conditions to minimize the amount of unreacted sulfur through response surface methodology (RSM) is optimized. The copolymer obtained was then characterized using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). FTIR confirmed the formation of the copolymer, TGA demonstrated that copolymer is thermally stable up to 200 °C temperature, and DSC revealed the sulfur conversion of 82.2% (predicted conversion of 82.37%), which shows the goodness of the model developed to predict the sulfur conversion. To further maximize the sulfur conversion, 5 wt% diisopropenyl benzene (DIB) as a crosslinker is added during synthesis to produce terpolymer. The urea granule is then coated using terpolymer, and the nutrient release longevity of the coated urea is tested in distilled water, which revealed that only 65% of its total nutrient is released after 40 days of incubation. The soil burial of the terpolymer demonstrated its biodegradability, as 26% weight loss happens in 52 days of incubation. Thus, inverse vulcanized terpolymer as a coating material for urea demonstrated far better nutrient release longevity compared with other biopolymers with improved biodegradation; moreover, these copolymers also have potential to improve sulfur oxidation.

Elemental sulphur in the synthesis of sulphur-containing polymers: reaction mechanisms and green prospects

The synthesis of polymers using elemental sulphur as a chemical agent has been studied in relation to the worldwide overproduction of cyclo-octasulphur. Herein, the mechanisms of the processes leading to the inclusion of elemental sulphur into macromolecules have been reviewed and the main methods for reduction of the reaction temperature required for the S8 ring opening have been shown. Approaches to the activation of cyclo-octasulphur in the synthesis and macromolecule cross-linking reactions were discussed in the context of finding the chemical agents and conditions that satisfy the principles of green chemistry.

Synthesis and Applications of Polymers Made by Inverse Vulcanization

Elemental sulfur is an abundant and inexpensive chemical feedstock, yet it is underused as a starting material in chemical synthesis. Recently, a process coined inverse vulcanization was introduced in which elemental sulfur is converted into polymers by ring-opening polymerization, followed by cross-linking with an unsaturated organic molecule such as a polyene. The resulting materials have high sulfur content (typically 50-90% sulfur by mass) and display a range of interesting properties such as dynamic S-S bonds, redox activity, high refractive indices, mid-wave IR transparency, and heavy metal affinity. These properties have led to a swell of applications of these polymers in repairable materials, energy generation and storage, optical devices, and environmental remediation. This article will discuss the synthesis of polymers by inverse vulcanization and review case studies on their diverse applications. An outlook is also presented to discuss future opportunities and challenges for further advancement of polymers made by inverse vulcanization.

Catalytic inverse vulcanization

The discovery of inverse vulcanization has allowed stable polymers to be made from elemental sulfur, an unwanted by-product of the petrochemicals industry. However, further development of both the chemistry and applications is handicapped by the restricted choice of cross-linkers and the elevated temperatures required for polymerisation. Here we report the catalysis of inverse vulcanization reactions. This catalytic method is effective for a wide range of crosslinkers reduces the required reaction temperature and reaction time, prevents harmful H2S production, increases yield, improves properties, and allows crosslinkers that would be otherwise unreactive to be used. Thus, inverse vulcanization becomes more widely applicable, efficient, eco-friendly and productive than the previous routes, not only broadening the fundamental chemistry itself, but also opening the door for the industrialization and broad application of these fascinating materials.

Preparation and processing of porous sulfur foams having low thermal conductivity

Sulfur-containing polymers prepared via the inverse vulcanization technique have attracted considerable attention due to the feasibility of the method to produce stable polysulfides with up to 50–90 wt% of sulfur and their wide range of applications from Li–S batteries to catalysis, self-healing and optical materials. Despite many applications, the development of new advanced materials using sulfur is still in the initial stage. Herein, we reported the preparation and processing of a porous sulfur foam for low thermal conductivity applications by combining inverse vulcanization and template removal techniques. Initially, water-soluble template-embedded cross-linked polysulfides were prepared and hot-pressed to the required shape and size. Later, pores were generated by dissolving the template in water. The porosity of the foam was altered by varying the particle size of template materials. The effects of the templates on the porosity and morphology were discussed and correlated with thermal conductivity. The sulfur foam with a smaller pore size and high porosity showed significant decrease in the thermal conductivity up to ∼0.032 W m⁻¹ K⁻¹ at 25 °C, which was much lower than that of pristine sulfur (0.205 W m⁻¹ K⁻¹). The present method offers flexibility to modify the foam structure and properties during preparation and processing.

Porous sulfur foams were prepared by combining inverse vulcanization and template removal techniques. The porosity of the foam was altered by varying the template particle size; which lead to drop in thermal conductivity.

NMR and EPR Structural Analysis and Stability Study of Inverse Vulcanized Sulfur Copolymers

Sulfur copolymers with high sulfur content find a broad range of applications from Li-S batteries to catalytic processes, self-healing materials, and the synthesis of nanoparticles. Synthesis of sulfur-containing polymers via the inverse vulcanization technique gained a lot of attention due to the feasibility of the reaction to produce copolymers with high sulfur content (up to 90 wt %). However, the interplay between the cross-linker and the structure of the copolymers has not yet been fully explored. In the present work, the effect of the amount of 1,3-diisopropenyl benzene (DIB) cross-linker on the structural stability of the copolymer was thoroughly investigated. Combining X-ray diffraction and differential scanning calorimetry, we demonstrated the partial depolymerization of sulfur in the copolymer containing low amount of cross-linker (<30 wt % DIB). On the other hand, by applying NMR and electron paramagnetic resonance techniques, we have shown that increasing the cross-linker content above 50 wt % leads to the formation of radicals, which may severely degrade the structural stability of the copolymer. Thus, an optimum amount of cross-linker is essential to obtain a stable copolymer. Moreover, we were able to detect the release of H2S gas during the cross-linking reaction as predicted based on the abstraction of hydrogen by the sulfur radicals and therefore we emphasize the need to take appropriate precautions while implementing the inverse vulcanization reaction.

Sulfur Radical Transfer and Coupling Reaction to Benzoxazine Groups: A New Reaction Route for Preparation of Polymeric Materials Using Elemental Sulfur as a Feedstock

A novel approach to preparing polymeric materials using elemental sulfur as a feedstock through the newly developed sulfur radical transfer and coupling (SRTC) reaction is reported herein. Polybenzoxazines with high sulfur contents are prepared using the SRTC reaction with benzoxazine compounds as the radical acceptors. The reactions between elemental sulfur and benzoxazine rings are analyzed with Fourier transform infrared (FTIR), ¹ H NMR, and ¹³ C DEPT spectroscopies to elucidate the SRTC reaction mechanism. Moreover, the prepared polybenzoxazine-sulfur hybrid materials show attractive repairing properties based on the dynamic S-S linkages. An effective reaction mechanism and the prepared repairable sulfur-possessing polymeric materials are demonstrated.

The in situ synthesis of PbS nanocrystals from lead(II) n-octylxanthate within a 1,3-diisopropenylbenzene-bisphenol A dimethacrylate sulfur copolymer

The synthesis of lead sulfide nanocrystals within a solution processable sulfur 'inverse vulcanization' polymer thin film matrix was achieved from the in situ thermal decomposition of lead(II) n-octylxanthate, [Pb(S2COOct)2]. The growth of nanocrystals within polymer thin films from single-source precursors offers a faster route to networks of nanocrystals within polymers when compared with ex situ routes. The 'inverse vulcanization' sulfur polymer described herein contains a hybrid linker system which demonstrates high solubility in organic solvents, allowing solution processing of the sulfur-based polymer, ideal for the formation of thin films. The process of nanocrystal synthesis within sulfur films was optimized by observing nanocrystal formation by X-ray photoelectron spectroscopy and X-ray diffraction. Examination of the film morphology by scanning electron microscopy showed that beyond a certain precursor concentration the nanocrystals formed were not only within the film but also on the surface suggesting a loading limit within the polymer. We envisage this material could be used as the basis of a new generation of materials where solution processed sulfur polymers act as an alternative to traditional polymers.

Mechanical and Electrical Properties of Sulfur-Containing Polymeric Materials Prepared via Inverse Vulcanization

Recently, new methods have been developed for the utilization of elemental sulfur as a feedstock for novel polymeric materials. One promising method is the inverse vulcanization, which is used to prepare polymeric structures derived from sulfur and divinyl comonomers. However, the mechanical and electrical properties of the products are virtually unexplored. Hence, in the present study, we synthesized a 200 g scale of amorphous, hydrophobic as well as translucent, hyperbranched polymeric sulfur networks that provide a high thermal resistance (>220 °C). The polymeric material properties of these sulfur copolymers can be controlled significantly by varying the monomers as well as the feed content. The investigated comonomers are divinylbenzene (DVB) and 1,3-diisopropenylbenzene (DIB). Plastomers with low elastic content and high shape retention containing 12.5%⁻30% DVB as well as low viscose waxy plastomers with a high flow behavior containing a high DVB content of 30%⁻35% were obtained. Copolymers with 15%⁻30% DIB act, on the one hand, as thermoplastics and, on the other hand, as vitreous thermosets with a DIB of 30%⁻35%. Results of the thermogravimetric analysis (TGA), the dynamic scanning calorimetry (DSC) and mechanical characterization, such as stress⁻strain experiments and dynamic mechanical thermal analysis, are discussed with the outcome that they support the assumption of a polymeric cross-linked network structure in the form of hyper-branched polymers.

ORMOCHALCs: organically modified chalcogenide polymers for infrared optics

The fabrication of sulfur–selenium based ORganically MOdified CHALCogenide (ORMOCHALC) polymers for use in infrared optics.

Sulfur and Its Role In Modern Materials Science

Although well-known and studied for centuries, sulfur continues to be at the center of an extensive array of scientific research topics. As one of the most abundant elements in the Universe, a major by-product of oil refinery processes, and as a common reaction site within biological systems, research involving sulfur is both broad in scope and incredibly important to our daily lives. Indeed, there has been renewed interest in sulfur-based reactions in just the past ten years. Sulfur research spans the spectrum of topics within the physical sciences including research on improving energy efficiency, environmentally friendly uses for oil refinery waste products, development of polymers with unique optical and mechanical properties, and materials produced for biological applications. This Review focuses on some of the latest exciting ways in which sulfur and sulfur-based reactions are being utilized to produce materials for application in energy, environmental, and other practical areas.

Elemental Sulfur and Molybdenum Disulfide Composites for Li-S Batteries with Long Cycle Life and High-Rate Capability

The practical implementation of Li-S technology has been hindered by short cycle life and poor rate capability owing to deleterious effects resulting from the varied solubilities of different Li polysulfide redox products. Here, we report the preparation and utilization of composites with a sulfur-rich matrix and molybdenum disulfide (MoS2) particulate inclusions as Li-S cathode materials with the capability to mitigate the dissolution of the Li polysulfide redox products via the MoS2 inclusions acting as "polysulfide anchors". In situ composite formation was completed via a facile, one-pot method with commercially available starting materials. The composites were afforded by first dispersing MoS2 directly in liquid elemental sulfur (S8) with sequential polymerization of the sulfur phase via thermal ring opening polymerization or copolymerization via inverse vulcanization. For the practical utility of this system to be highlighted, it was demonstrated that the composite formation methodology was amenable to larger scale processes with composites easily prepared in 100 g batches. Cathodes fabricated with the high sulfur content composites as the active material afforded Li-S cells that exhibited extended cycle lifetimes of up to 1000 cycles with low capacity decay (0.07% per cycle) and demonstrated exceptional rate capability with the delivery of reversible capacity up to 500 mAh/g at 5 C.

Porous inverse vulcanised polymers for mercury capture

Supercritical carbon dioxide is used to generate macroporosity in an inverse vulcanised polymer, which shows excellent promise for enhanced mercury capture and filtration from water.

Polymers and the p-block elements

A survey of the state-of-the-art in the development of synthetic methods to incorporate p-block elements into polymers is given. The incorporation of main group elements (groups 13-16) into long chains provides access to materials with fascinating chemical and physical properties imparted by the presence of inorganic groups. Perhaps the greatest impedance to the widespread academic and commercial use of p-block element-containing macromolecules is the synthetic challenge associated with linking inorganic elements into long chains. In recent years, creative methodologies have been developed to incorporate heteroatoms into polymeric structures, with perhaps the greatest advances occurring with hybrid organic-inorganic polymers composed of boron, silicon, phosphorus and sulfur. With these developments, materials are currently being realized that possess exciting chemical, photophysical and thermal properties that are not possible for conventional organic polymers. This review focuses on highlighting the most significant recent advances whilst giving an appropriate background for the general reader. Of particular focus will be advances made over the last two decades, with emphasis on the novel synthetic methodologies employed.