Improvement strategies for oil/water separation based on electrospun SiO2 nanofibers

Oil spills and oily effluents from industry and daily life pose a great threat to all organisms in the ecosystem, while aggravating the problem of water scarcity, which has developed into a global challenge. Therefore, the development of advanced materials and technologies for oil/water separation has become a focus of attention. One-dimensional (1D) SiO2 nanofibers (SNFs) have become one of the most widely used inorganic nanomaterials in the past due to their stable chemical properties, excellent biocompatibility, and high temperature resistance etc. Meanwhile, electrospinning technique, as an emerging technology for treating oil/water emulsions, electrospun SNFs on this basis also has a number of advantages such as adjustable wettability, diverse structure and good connectivity. This review provides a systematic overview of the research progress of electrospun SNFs in different aspects. In this review, we first introduce the basic principles of electrospun SNFs, then focus on the design structures of various SNFs, propose corresponding strategies for the property improvement of SNFs, also analyze and consider the applications of SNFs. Finally, the challenges faced by electrospun SNFs in the field of oil/water separation are analyzed, and the future directions of electrospun SNFs are summarized and prospected.

Oil/Water Mixtures and Emulsions Separation Methods-An Overview

Catastrophic oil spill accidents, oily industrial wastewater, and other types of uncontrolled release of oils into the environment are major global issues since they threaten marine ecosystems and lead to a big economic impact. It can also affect the public health of communities near the polluted area. This review addresses the different types of oil collecting methods. The focus of this work will be on the different approaches to materials and technologies for oil/water separation, with a special focus on water/oil emulsion separation. Emulsified oil/water mixtures are extremely stable dispersions being, therefore, more difficult to separate as the size of the droplets in the emulsion decreases. Oil-absorbent materials, such as sponges, foams, nanoparticles, and aerogels, can be adjusted to have both hydrophobic and oleophilic wettability while displaying a porous structure. This can be advantageous for targeting oil spills in large-scale environmental and catastrophic sets since these materials can easily absorb oil. Oil adsorbent materials, for example, meshes, textiles, membranes, and clays, involve the capture of the oily material to the surface of the adsorbent material, additionally attracting more attention than other technologies by being low-cost and easy to manufacture.

Free-Standing Sodium Titanate Ultralong Nanotube Membrane with Oil-Water Separation, Self-Cleaning, and Photocatalysis Properties

In this work, a free-standing sodium titanate ultralong nanotube membrane for multifunctional water purification has been prepared. For obtaining this free-standing membrane with good tenacity, one-dimensional (1D) sodium titanate ultralong nanotubes with a diameter of about 48 nm and length of hundreds of micrometers were prepared from TiO2 nanoparticles by a stirring hydrothermal method, which can be easily assembled into 2D membranes by facile vacuum filtration. After modified with methyltrimethoxysilane (MTMS), the free-standing membrane with hydrophobic surface possesses oil-water separation, self-cleaning and photocatalytic functions at the same time, which is favorable for the recovery of membrane and decontamination of various pollutants including oils, dust, and organic dyes from water. Furthermore, this membrane also exhibits excellent alkaline, acid, and corrosive salt resistance. This free-standing sodium titanate membrane with multifunction has potential applications in efficient wastewater purification and environmental remediation.

Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation

Oil leakage and the discharge of oil/water mixtures by domestic and industrial consumers have caused not only severe environmental pollution and a threat to all species in the ecosystem but also a huge waste of precious resources. Therefore, the separation of oil/water mixtures, especially stable emulsion, has become an urgent global issue. Recently, materials containing a special wettability feature for oil and water have drawn immense attention because of their potential applications for oil/water separation application. In this paper, we systematically summarize the fundamental theories, separation mechanism, design strategies, and recent developments in materials with special wettability for separating stratified and emulsified oil/water mixtures. The related wetting theories that unveil the physical underlying mechanism of the oil/water separation mechanism are proposed, and the practical design criteria for oil/water separation materials are provided. Guided by the fundamental design criteria, various porous materials with special wettability characteristics, including those which are superhydrophilic/underwater superoleophobic, superhydrophobic/superoleophilic, and superhydrophilic/in-air superoleophobic, are systemically analyzed. These superwetting materials are widely employed to separate oil/water mixtures: from stratified oil/water to emulsified ones. In addition, the materials that implement the demulsification of emulsified oil/water mixtures via the ingenious design of the multiscale surface morphology and construction of special wettability are also discussed. In each section, we introduce the design ideas, base materials, preparation methods, and representative works in detail. Finally, the conclusions and challenges for the oil/water separation research field are discussed in depth.

Novel Inorganic-Based N-Halamine Nanofibrous Membranes As Highly Effective Antibacterial Agent for Water Disinfection

Novel superhydrophilic inorganic-based N-halamine nanofibrous membranes with high active chlorine contents, outstanding rechargeability, favorable water swelling resistance, and superior mechanical performance were prepared through the combination of electrospinning and sol-gel processing, which could be applied to the dynamic disinfection of bacteria-contaminated water with high disinfection efficiency, large processing flux, and long-term durability. The successful preparation of such silica nanofiber membranous N-halamine antimicrobial with intriguing properties would provide the reference for developing novel antimicrobial nanofibers for multifunctional applications.

Ultralight and fire-resistant ceramic nanofibrous aerogels with temperature-invariant superelasticity

Ultralight aerogels that are both highly resilient and compressible have been fabricated from various materials including polymer, carbon, and metal. However, it has remained a great challenge to realize high elasticity in aerogels solely based on ceramic components. We report a scalable strategy to create superelastic lamellar-structured ceramic nanofibrous aerogels (CNFAs) by combining SiO2 nanofibers with aluminoborosilicate matrices. This approach causes the random-deposited SiO2 nanofibers to assemble into elastic ceramic aerogels with tunable densities and desired shapes on a large scale. The resulting CNFAs exhibit the integrated properties of flyweight densities of >0.15 mg cm-3, rapid recovery from 80% strain, zero Poisson's ratio, and temperature-invariant superelasticity to 1100°C. The integral ceramic nature also provided the CNFAs with robust fire resistance and thermal insulation performance. The successful synthesis of these fascinating materials may provide new insights into the development of ceramics in a lightweight, resilient, and structurally adaptive form.

Dual-Bioinspired Design for Constructing Membranes with Superhydrophobicity for Direct Contact Membrane Distillation

Water flux and durability are the two critical parameters that are closely associated with the practical application of membrane distillation (MD). Herein, we report a facile approach to fabricate superhydrophobic polyimide nanofibrous membranes (PI NFMs) with hierarchical structures, interconnected pores, and high porosity, which was derived from the electrospinning, dual-bioinspired design, and fluorination processes. Bioinspired adhesive based on polydopamine /polyethylenimine (PDA/PEI) composite was first linked onto membrane substrates and then assembled lotus leaf hierarchical structure by binding the negatively charged silica nanoparticles (SiO₂ NPs) via electrostatic attraction. The resultant superhydrophobic PI NFMs exhibit a water contact angle of 152°, robust hot water resistance of 85 °C, and high water entry pressure of 42 kPa. Moreover, the membrane with omniphobicity presents high water flux over 31 L m^-2 h^-1 and high salts rejection of ∼100% as well as robust durability for treating high salinity wastewater containing typical low surface tension and dissolved contaminants (Δ T = 40 °C). Significantly, the novel dual-bioinspired method can be used as a universal tool to modify various materials with hierarchical structures, which is expected to provide more effective alternative membranes for MD and even for other selective wetting separation fields.

Scalable fabrication of sulfated silk fibroin nanofibrous membranes for efficient lipase adsorption and recovery

Fabricating adsorptive materials for fast and high efficient adsorption of enzymes is critical to match the great demands for separation and recovery of enzymes used as biocatalysts. However, it has proven extremely challenging. Here, we report a cost-effective strategy to construct the sulfated group surface-functionalized silk fibroin nanofibrous membranes (SS-SFNM) under mild conditions for positively charged Candida rugosa lipase adsorption. The naturally abundant silk is thus reconstructed into nanofibrous membranes with tunable surface functions. Thereby, the resultant SS-SFNM exhibited excellent adsorption performance towards lipase, including a superior adsorption capacity of 148 mg g^-1, fast adsorption equilibrium within 3 h and good reversibility. The fabrication of such fascinating silk-based materials may provide new chance into the design and development of multi-functional membranes for various separated applications.

A reverse micelle strategy for fabricating magnetic lipase-immobilized nanoparticles with robust enzymatic activity

Enzyme-immobilized nanoparticles that are both catalysis effective and recyclable would have wide applications ranging from bioengineering and food industry to environmental fields; however, creating such materials has proven extremely challenging. Herein, we present a scalable methodology to create Candida rugosa lipase-immobilized magnetic nanoparticles (L-MNPs) by the combination of nonionic reverse micelle method and Fe3O4 nanoparticles. Our approach causes the naturally abundant and sustainable Candida rugose lipase to ordered-assemble into nanoparticles with high catalytic activity and durability. The resultant L-MNPs exhibit the integrated properties of high porosity, large surface area, fractal dimension, robust enzymatic activity, good durability, and high magnetic saturation (59 emu g-1), which can effectively catalyze pentyl valerate esterification and be easily separated by an external magnet in 60 second. The fabrication of such fascinating L-MNPs may provide new insights for developing functional enzyme-immobilized materials towards various applications.

Design of flexible PANI-coated CuO-TiO2-SiO2 heterostructure nanofibers with high ammonia sensing response values

We report a room-temperature ammonia sensor with extra high response values and ideal flexibility, including polyaniline (PANI)-coated titanium dioxide-silicon dioxide (TiO₂-SiO₂) or copper oxide-titanium dioxide-silicon dioxide (CuO-TiO₂-SiO₂) composite nanofibers. Such flexible inorganic TiO₂-SiO₂ and CuO-TiO₂-SiO₂ composite nanofibers were prepared by electrospinning, followed by calcination. Then, in situ polymerization of aniline monomers was carried out with inorganic TiO₂-SiO₂ and CuO-TiO₂-SiO₂ composite nanofibers as templates. Gas sensing tests at room temperature indicated that the obtained CuO-TiO₂-SiO₂/PANI composite nanofibers had much higher response values to ammonia gas (ca. 45.67-100 ppm) than most of those reported before as well as the prepared TiO₂-SiO₂/PANI composite nanofibers here. These excellent sensing properties may be due to the P-N, P-P heterojunctions and a structure similar to field-effect transistors formed on the interfaces between PANI, TiO₂, and CuO, which is p-type, n-type, and p-type semiconductor, respectively. In addition, the prepared free-standing CuO-TiO₂-SiO₂/PANI composite nanofiber membrane was easy to handle and possessed ideal flexibility, which is promising for potential applications in wearable sensors in the future.

Hierarchical structured MnO2@SiO2 nanofibrous membranes with superb flexibility and enhanced catalytic performance

Constructing nanostructured catalyst-embedded ceramic fibrous membranes would facilitate the remediation or preliminary treatment of dyeing wastewater, however, most of such membranes are brittle with low deformation resistance, thus, restricting their widely applications. Herein, the flexible and hierarchical nanostructured MnO₂-immobilized SiO₂ nanofibrous membranes (MnO₂@SiO₂ NFM) were fabricated by combining the electrospinning technique with hydrothermal method. The morphologies of membranes could be regulated from nanowires and nanoflower to mace-like structure via varying concentration of reactants. The resultant MnO₂@SiO₂ NFM could cooperate with hydrogen peroxide to form a Fenton-like reagent for the degradation of methylene blue (MB). The resultant membrane exhibited prominent catalytic performance towards MB, including high degradation degree of 95% within 40min, fast degradation rate of 0.0865min^-1, and excellent reusability in 5 cycles. Moreover, the membranes could be used in a wide pH range of 0 to 14 and the degradation degree reached 76% during dynamic filtration process with a flux of 490,000Lm^-2h^-1. The successful fabricating of such membrane with extraordinary catalytic performance would provide a platform for preparing high-performance catalysts for remediation of dyeing wastewater.

Improvement of heat transfer by promoting dropwise condensation using electrospun polytetrafluoroethylene thin films

Homogeneous superhydrophobic PTFE thin films showed stable dropwise condensation and much higher heat transfer. They contribute to energy-efficient transfer.

Flexible Hierarchical ZrO2 Nanoparticle-Embedded SiO2 Nanofibrous Membrane as a Versatile Tool for Efficient Removal of Phosphate

Functional nanoparticles modified silica nanofibrous materials with good flexibility, a hierarchical mesoporous structure, and excellent durability would have broad applications in efficient removal of contaminants, yet have proven to be enormously challenging to construct. Herein, we reported a strategy for rational design and fabricating flexible, hierarchical mesoporous, and robust ZrO₂ nanoparticle-embedded silica nanofibrous membranes (ZrO₂/SiO₂ NM) for phosphate removal by combining the chitosan dip-coating method with the electrospinning technique. Our approach allows ZrO₂ nanoparticles to be in situ firmly and uniformly anchored onto SiO₂ nanofibers to drastically enlarge the specific surface area and porosity of membranes. Therefore, the resultant ZrO₂/SiO₂ NM exhibited a prominent removal efficiency of 85% and excellent adsorption amount of 43.8 mg P g^-1 membranes in 30 min toward phosphates. Furthermore, the removal performance toward different types of phosphates revealed that the resultant membranes also could be used to remove phosphates in detergent and fertilizer water samples. More importantly, the membranes with good flexibility could directly be taken out from solution after use without any post-treatment. Such a simple and intriguing approach for fabricating nanofibrous membranes may provide a new platform for constructing membranes with superb phosphate removal performance.

Ultralight Biomass-Derived Carbonaceous Nanofibrous Aerogels with Superelasticity and High Pressure-Sensitivity

Superelastic and pressure-sensitive carbonaceous nanofibrous aerogels with a honeycomb-like structure are fabricated through the combination of sustainable konjac glucomannan biomass and flexible SiO₂ nanofibers. The aerogels can detect dynamic pressure with a wide pressure range and high sensitivity, which enables real pressure signals, such as human blood pulses, to be monitored in real time and in situ.

Tailoring Water-Resistant and Breathable Performance of Polyacrylonitrile Nanofibrous Membranes Modified by Polydimethylsiloxane

The demand of water-resistant and breathable materials applied to a separation medium and protective garments is steadily increasing. Typical approaches to obtain these functional materials are based on hydrophobic agents and porous substrates with small fiber diameter, tiny pore, and high porosity. However, a fluorinated hydrophobic finishing agent usually employed in providing effective waterproofness is limited with respect to their environmental persistence and toxic potential. Herein, with the aim to keep a balance between the water-resistance and breathability as well as mechanical properties, we fabricate a novel fluoride-free functional membrane by electrospun polyacrylonitrile (PAN) nanofibers modified with polydimethylsiloxane (PDMS). As determined by morphological, DSC, and FT-IR analyses, the curing reaction of PDMS macromolecules formed an abundance of hydrophobic adhesive structures, which improved the waterproof performance dramatically and imparted relative good breathability at the same time. By systematically tuning the curing temperature as well as the concentration of PDMS, the modified PAN membranes with 4 wt % PDMS possessed good water-resistance (80.9 kPa), modest vapor permeability (12.5 kg m^-2 d^-1), and air permeability (9.9 mm s^-1). Compared with pristine PAN membranes, the modified membranes were endowed with enhanced tensile stress of 15.7 MPa. The good comprehensive performance of the as-prepared membranes suggested their potential applications in protective clothing, membrane distillation, self-cleaning materials, and other medical products. Furthermore, the proposed relationship between porous structure and waterproof/breathable property as one considerable principle is applicable to designing functional membranes with different levels of protective and comfortable performance.

Recent Progress in Fabrication and Applications of Superhydrophobic Coating on Cellulose-Based Substrates

Multifuntional fabrics with special wettability have attracted a lot of interest in both fundamental research and industry applications over the last two decades. In this review, recent progress of various kinds of approaches and strategies to construct super-antiwetting coating on cellulose-based substrates (fabrics and paper) has been discussed in detail. We focus on the significant applications related to artificial superhydrophobic fabrics with special wettability and controllable adhesion, e.g., oil-water separation, self-cleaning, asymmetric/anisotropic wetting for microfluidic manipulation, air/liquid directional gating, and micro-template for patterning. In addition to the anti-wetting properties and promising applications, particular attention is paid to coating durability and other incorporated functionalities, e.g., air permeability, UV-shielding, photocatalytic self-cleaning, self-healing and patterned antiwetting properties. Finally, the existing difficulties and future prospects of this traditional and developing field are briefly proposed and discussed.