Synthesis of ceria based superhydrophobic coating on Ni20Cr substrate via cathodic electrodeposition

Functional UV Blocking and Superhydrophobic Coatings Based on Functionalized CeO2 and Al2O3 Nanoparticles in a Polyurethane Nanocomposite

Water repellency has significant potential in applications like self-cleaning coatings, anti-staining textiles, and electronics. This study introduces a novel nanocomposite system incorporating functionalized Al2O3 and CeO2 nanoparticles within a polyurethane matrix to achieve hydrophobic and UV-blocking properties. The nanoparticles were functionalized using an octadecyl phosphonic acid solution and characterized by FTIR and XPS, confirming non-covalent functionalization. Spin-coated polyurethane coatings with functionalized and non-functionalized Al2O3, CeO2, and binary Al2O3-CeO2 nanoparticles were analyzed. The three-layered Al2O3-CeO2-ODPA binary system achieved a contact angle of 166.4° and 85% transmittance in the visible range. Incorporating this binary functionalized system into a 0.4% w/v polyurethane solution resulted in a nanocomposite with 75% visible transmittance, 60% at 365 nm UV, and a 147.7° contact angle after three layers. These findings suggest that ODPA-functionalized nanoparticles, when combined with a polymer matrix, offer a promising approach to developing advanced hydrophobic and UV-protective coatings with potential applications across various industrial sectors.

Condensation Heat-Transfer Performance of Thermally Stable Superhydrophobic Cerium-Oxide Surfaces

We introduce a thin (<200 nm) superhydrophobic cerium-oxide surface formed by a one-step wet chemical process to enhance the condensation heat-transfer performance with improved thermal stability compared to silane-treated surfaces. The developed cerium-oxide surface showed a superhydrophobic characteristic with a low (<5°) contact angle hysteresis because of the unique surface morphology and hydrophobicity of cerium oxide. The surface was successfully incorporated to popular engineering materials including copper, aluminum, and steel. Thermal stability of the surfaces was investigated by exposing them to hot (∼100 °C) steam conditions for 12 h. The introduced ceria surfaces could maintain active dropwise condensation after the thermal stability test, whereas silane-treated surfaces completely lost their hydrophobicity. The heat-transfer coefficient was calculated using the thermal network model incorporating the droplet size distribution and morphology obtained from the microscopic measurement. The analysis shows that the suggested cerium-oxide surfaces can provide approximately 2 times and 5 times higher heat-transfer coefficient before and after the thermal stability test, respectively, mainly because of the decrease in the thermal conduction resistance across droplets. The results indicate that the introduced nanostructured cerium-oxide surface is a promising condenser coating to enhance the droplet mobility and the resulting condensation heat-transfer performance for various thermal and environmental applications, especially those being exposed to hot steam conditions.

Robust Hydrophobic Surfaces from Suspension HVOF Thermal Sprayed Rare-Earth Oxide Ceramics Coatings

This study has presented an efficient coating method, namely suspension high velocity oxy-fuel (SHVOF) thermal spraying, to produce large super-hydrophobic ceramic surfaces with a unique micro- and nano-scale hierarchical structures to mimic natural super-hydrophobic surfaces. CeO₂ was selected as coatings material, one of a group of rare-earth oxide (REO) ceramics that have recently been found to exhibit intrinsic hydrophobicity, even after exposure to high temperatures and abrasive wear. Robust hydrophobic REO ceramic surfaces were obtained from the deposition of thin CeO₂ coatings (3–5 μm) using an aqueous suspension with a solid concentration of 30 wt.% sub-micron CeO₂ particles (50–200 nm) on a selection of metallic substrates. It was found that the coatings’ hydrophobicity, microstructure, surface morphology, and deposition efficiency were all determined by the metallic substrates underneath. More importantly, it was demonstrated that the near super-hydrophobicity of SHVOF sprayed CeO₂ coatings was achieved not only by the intrinsic hydrophobicity of REO but also their unique hierarchically structure. In addition, the coatings’ surface hydrophobicity was sensitive to the O/Ce ratio, which could explain the ‘delayed’ hydrophobicity of REO coatings.

Fabrication of Cu–CuO–Fe2O3/Fe anti-sticky and superhydrophobic surfaces on an iron substrate with mechanical abrasion resistance and corrosion resistance

Superhydrophobic Cu–CuO–Fe₂O₃/Fe surfaces with excellent mechanical abrasion resistance and anti-corrosion property were fabricated via immersion and annealing.