A-site-deficiency facilitated in situ growth of bimetallic Ni-Fe nano-alloys: a novel coking-tolerant fuel cell anode catalyst

Improving the Oxygen Evolution Reaction: Exsolved Cobalt Nanoparticles on Titanate Perovskite Catalyst

Perovskites are an important class of oxygen evolution reaction (OER) catalysts due to highly tunable compositions and adaptable characteristics. However, perovskite-based catalysts can have limited atom utilization efficiency due to large particle size, resulting in low mass activity. Herein, Cobalt nanoparticles are exsolved from La0.2+2x Ca0.7-2x Ti1-x Cox O3 perovskite and applied in OER. Upon reduction in the 5% H2 /N2 atmosphere at 800 °C for 2 h, the Co exsolved perovskite catalyst (R-LCTCo0.11) exhibits optimal OER performance. The mass activity of R-LCTCo0.11 reaches ≈1700 mA mg-1 at an overpotential of 450 mV, which is 17 times and 3 times higher than that of LCTCo0.11 (97 mA mg-1 ) and R-Mix (560 mA mg-1 ) catalysts respectively, surpassing the benchmark catalyst RuO2 (42.7 mA mg-1 of oxide at η = 470 mV). Electrochemical impedance spectroscopy (EIS) data reveals that R-LCTCo0.11 has the lowest charge transfer resistance (Rct  = 58 Ω), demonstrating the highest catalytic and kinetic activity for OER. Furthermore, this catalyst shows high stability during an accelerated durability test of 10 h electrolysis and 1000 cycles cyclic voltammetry (CV). This work demonstrates that nanoparticle exsolution from a doped perovskite is an effective strategy for improving the atom utilization efficiency in OER.

B-Site Super-Excess Design Sr2V0.4Fe0.9Mo0.7O6-δ-Ni0.4 as a Highly Active and Redox-Stable Solid Oxide Fuel Cell Anode

In-situ exsolution type perovskites as solid oxide fuel cell (SOFCs) anode materials have received widespread attention because of their excellent catalytic activity. In this study, excessive NiO is introduced to the Sr2V0.4Fe0.9Mo0.7O6-δ (SVFMO) perovskite with the B-site excess design, and in-situ growth of FeNi3 alloy nanoparticles is induced in the reducing atmosphere to form the Sr2V0.4Fe0.9Mo0.7O6-δ-Ni0.4 (SVFMO-Ni0.4) composite anode. Here, with H2 or CH4 as SOFCs fuel gas, the formation of FeNi3 nanoparticles further enhances the catalytic ability. Compared with SVFMO, the maximum power density (Pmax) of Sr2V0.4Fe0.9Mo0.7O6-δ-Ni0.4 (SVFMO-Ni0.4) increases from 538 to 828 mW cm-2 at 850 °C with hydrogen as the fuel gas, and the total polarization resistance (RP) decreases from 0.23 to 0.17 Ω cm2. In addition, the long-term operational stability of the SVFMO-Ni0.4 anode shows no apparent performance degradation for more than 300 h. Compared with SVFMO, the Pmax of SVFMO-Ni0.4 increases from 138 to 464 mW cm-2 with methane as fuel gas, and the RP decreases from 1.21 to 0.29 Ω cm2.

Electrochemical Activation Applied to Perovskite Titanate Fibers to Yield Supported Alloy Nanoparticles for Electrocatalytic Application

Active bi-metallic nanoparticles are of key importance in catalysis and renewable energy. Here, the in situ formation of bi-metallic nanoparticles is investigated by exsolution on 200 nm diameter perovskite fibers. The B-site co-doped perovskite fibers display a high degree of exsolution, decorated with NiCo or Ni₃ Fe bi-metallic nanoparticles with average diameter about 29 and 35 nm, respectively. The perovskite fibers are utilized as cathode materials in pure CO₂ electrolysis cells due to their redox stability in the CO/CO₂ atmosphere. After in situ electrochemical switching, the nanoparticles exsolved from the perovskite fiber demonstrate an enhanced performance in pure CO₂ electrolysis. At 900 °C, the current density of solid oxide electrolysis cell (SOEC) with 200 µm YSZ electrolyte supported NiFe doped perovskite fiber anode reaches 0.75 Acm^-2 at 1.6 V superior to the NiCo doped perovskite fiber anode (about 1.5 times) in pure CO₂ . According to DFT calculations (PBE-D3 level) the superior CO₂ conversion on NiFe compared to NiCo bi-metallic species is related to an enhanced driving force for C-O cleavage under formation of CO chemisorbed on the nanoparticle and a reduced binding energy of CO required to release this product.

Low-Temperature Exsolution of Ni-Ru Bimetallic Nanoparticles from A-Site Deficient Double Perovskites

Exsolution of stable metallic nanoparticles for use as efficient electrocatalysts has been of increasing interest for a range of energy technologies. Typically, exsolved nanoparticles show higher thermal and coarsening stability compared to conventionally deposited catalysts. Here, A-site deficient double perovskite oxides, La_{2- x} NiRuO_{6- δ} (x = 0.1 and 0.15), are designed and subjected to low-temperature reduction leading to exsolution. The reduced double perovskite materials are shown to exsolve nanoparticles of 2-6 nm diameter during the reduction in the low-temperature range of 350-450 °C. The nanoparticle sizes are found to increase after reduction at the higher temperature (450 °C), suggesting diffusion-limited particle growth. Interestingly, both nickel and ruthenium are co-exsolved during the reduction process. The formation of bimetallic nanoparticles at such low temperatures is rare. From the in situ impedance spectroscopy measurements of the double perovskite electrode layers, the onset of the exsolution process is found to be within the first few minutes of the reduction reaction. In addition, the area-specific resistance of the electrode layers is found to decrease by 90% from 291 to 29 Ω cm² , suggesting encouraging prospects for these low-temperature rapidly exsolved Ni/Ru alloy nanoparticles in a range of catalytic applications.

Bimetallic Exsolved Heterostructures of Controlled Composition with Tunable Catalytic Properties

In this paper, we show how the composition of bimetallic Fe-Ni exsolution can be controlled by the nature and concentration of oxygen vacancies in the parental matrix and how this is used to modify the performance of CO₂-assisted ethane conversion. Mesoporous A-site-deficient La_0.4Sr_0.6-αTi_0.6Fe_0.35Ni_0.05O_3±δ (0 ≤ α ≤ 0.2) perovskites with substantial specific surface area (>40 m²/g) enabled fast exsolution kinetics (T < 500 °C, t < 1 h) of bimetallic Fe-Ni nanoparticles of increasing size (3-10 nm). Through the application of a multitechnique approach we found that the A-site deficiency determined the concentration of oxygen vacancies associated with iron, which controlled the Fe reduction. Instead of homogeneous bimetallic nanoparticles, the increasing Fe fraction from 37 to 57% led to the emergence of bimodal Fe/Ni₃Fe systems. Catalytic tests showed superior stability of our catalysts with respect to commercial Ni/Al₂O₃. Ethane reforming was found to be the favored pathway, but an increase in selectivity toward ethane dehydrogenation occurred for the systems with a low metallic Fe fraction. The chance to control the reduction and growth processes of bimetallic exsolution offers interesting prospects for the design of advanced catalysts based on bimodal nanoparticle heterostructures.

Anodic Shock-Triggered Exsolution of Metal Nanoparticles from Perovskite Oxide

Nanoparticles decorated electrodes (NDEs) are useful in fuel cells, electrolyzers, water treatment, and chemical synthesis. Here, we show that by rapidly bringing a mixed ionic-electronic conductor outside its electrochemical stability window, one can achieve uniform dispersion of metallic nanoparticles inside its bulk and at the surface and improve its electrocatalytic performance when back under normal functional conditions. Surprisingly, this can happen under anodic as well as cathodic current/voltage shocks in an ABO₃ perovskite oxide, La_0.4Ca_0.4Ti_0.88Fe_0.06Ni_0.06O_3-δ (LCTFN), across a wide range of H₂/O₂ gas environments at 800 °C. One possible mechanism for bulk Fe⁰/Ni⁰ precipitation under anodic shock condition is the incomplete oxygen oxidation (O^2- → O^α-, 0 < α < 2), migration and escape of oxygen to interfaces, and "whiplash" transition-metal reduction due to low electronic conductivity. We show that both cathodic and anodic shocks can produce NDEs to enhance electrocatalytic performance, potentially improving the flexibility of this approach in practical devices.

A critical review on nano-structured electrodes of solid oxide cells

Renewable energies from solar and wind power are playing an ever increasing role in meeting the tremendous global energy demand with substantially reduced carbon emissions, however, their intermittent nature poses...

Promoting exsolution of RuFe alloy nanoparticles on Sr2Fe1.4Ru0.1Mo0.5O6-δ via repeated redox manipulations for CO2 electrolysis

Metal nanoparticles anchored on perovskite through in situ exsolution under reducing atmosphere provide catalytically active metal/oxide interfaces for CO₂ electrolysis in solid oxide electrolysis cell. However, there are critical challenges to obtain abundant metal/oxide interfaces due to the sluggish diffusion process of dopant cations inside the bulk perovskite. Herein, we propose a strategy to promote exsolution of RuFe alloy nanoparticles on Sr₂Fe_1.4Ru_0.1Mo_0.5O_6−δ perovskite by enriching the active Ru underneath the perovskite surface via repeated redox manipulations. In situ scanning transmission electron microscopy demonstrates the dynamic structure evolution of Sr₂Fe_1.4Ru_0.1Mo_0.5O_6−δ perovskite under reducing and oxidizing atmosphere, as well as the facilitated CO₂ adsorption at RuFe@Sr₂Fe_1.4Ru_0.1Mo_0.5O_6−δ interfaces. Solid oxide electrolysis cell with RuFe@Sr₂Fe_1.4Ru_0.1Mo_0.5O_6−δ interfaces shows over 74.6% enhancement in current density of CO₂ electrolysis compared to that with Sr₂Fe_1.4Ru_0.1Mo_0.5O_6−δ counterpart as well as impressive stability for 1000 h at 1.2 V and 800 °C.

Metal nanoparticles anchored on perovskite provide catalytically active interfaces for CO2 electrolysis. The authors promote exsolution of RuFe alloy nanoparticles on Sr2Fe1.4Ru0.1Mo0.5 O6−δ perovskite by enriching the active Ru underneath the perovskite surface via repeated redox manipulations.

Exploring the Stability of Fe–Ni Alloy Nanoparticles Exsolved from Double-Layered Perovskites for Dry Reforming of Methane

Exsolution is emerging as a promising route for the creation of nanoparticles that remain anchored to the oxide support, imparting remarkable stability in high temperature chemical processes such as dry reforming of methane. This process takes place at temperatures around 850 °C, which causes sintering-related issues in catalysts prepared using conventional impregnation methods, which could be overcome by using exsolution functionalized oxides. In this work, FeNi3 alloy nanoparticles exsolved from Sr2FexNi1-xMoO6-δ double-layered perovskites were evaluated as a dry reforming catalyst, paying special attention to structure–activity relationships. Our results indicate that increasing the Ni content favors the nanoparticle dispersion, eventually leading to increased CO2 and CH4 conversions. The exsolved nanoparticles presented remarkable nanoparticle size (ca. 30 nm) stability after the 10 h treatment, although the formation of some phase segregations over the course of the reaction caused a minor decrease in the nanoparticle population. Overall, the results presented here serve as materials processing guidelines that could find further potential use in the design of more efficient (electro)catalysts in other fuel production or energy conversion technologies.

Improved Catalytic Activity of the High-Temperature Water Gas Shift Reaction on Metal-Exsolved La0.9Ni0.05Fe0.95O3 by Controlling Reduction Time

The catalyst exsolved from nickel-doped perovskite oxide, La0.9Ni0.05Fe0.95O3, has been proven to be effective for gas-phase reactions. To obtain the optimum amount of exsolved nanoparticles from the parent perovskite oxide, control of the reduction treatment condition is vital. Here, the effect of reduction time on the exsolved nanoparticle distribution, and thus the catalytic activity of the high-temperature water gas shift reaction (WGSR), was investigated. Upon conducting a wide range of characterizations, we assumed that the exsolution process might be a two-step process. Firstly, the surface oxygen is extracted. Secondly, due to the unstable perovskite structure, the Ni ions in the bulk La0.9Ni0.05Fe0.95O3 continuously diffuse toward the surface and, as the reduction progresses, more nuclei are generated to form a greater number of nanoparticles. This assumption is proven by the fact that, with an increase in the exsolution treatment time, the population of exsolution nanoparticles increases. Moreover, as the reduction time increases, the high-temperature WGSR activity also increases. The temperature-programmed measurements suggest that the exsolved nanoparticles are the active reaction sites. We believe that this study is helpful for understanding exsolution behavior during reduction treatment and, thus, developing a perovskite exsolution catalyst for the WGSR.

Trends and Prospects of Bimetallic Exsolution

Supported bimetallic nanoparticles used for various chemical transformations appear to be more appealing than their monometallic counterparts, because of their unique properties mainly originating from the synergistic effects between the two different metals. Exsolution, a relatively new preparation method for supported nanoparticles, has earned increasing attention for bimetallic systems in the past decade, not only due to the high stability of the resulting nanoparticles but also for the potential to control key particle properties (size, composition, structure, morphology, etc.). In this review, we summarize the trends and advances on exsolution of bimetallic systems and provide prospects for future studies in this field.

Progress of Exsolved Metal Nanoparticles on Oxides as High Performance (Electro)Catalysts for the Conversion of Small Molecules

Utilizing electricity and heat from renewable energy to convert small molecules into value-added chemicals through electro/thermal catalytic processes has enormous socioeconomic and environmental benefits. However, the lack of catalysts with high activity, good long-term stability, and low cost strongly inhibits the practical implementation of these processes. Oxides with exsolved metal nanoparticles have recently been emerging as promising catalysts with outstanding activity and stability for the conversion of small molecules, which provides new possibilities for application of the processes. In this review, it starts with an introduction on the mechanism of exsolution, discussing representative exsolution materials, the impacts of intrinsic material properties and external environmental conditions on the exsolution behavior, and the driving forces for exsolution. The performances of exsolution materials in various reactions, such as alkane reforming reaction, carbon monoxide oxidation, carbon dioxide utilization, high temperature steam electrolysis, and low temperature electrocatalysis, are then summarized. Finally, the challenges and future perspectives for the development of exsolution materials as high-performance catalysts are discussed.

Weakening the strong Fe-La interaction in A-site-deficient perovskite via Ni substitution to promote the thermocatalytic synthesis of carbon nanotubes from plastics

The variation of metal-support interaction (MSI) plays a key role in the synthesis of carbon nanotubes (CNTs) based on chemical vapor deposition process. This work concentrates on weakening the interaction of Fe-La in an A-site-deficient perovskite (La_0.8FeO_3-δ) via Ni partial substitution. After reductive treatment, the catalysts were employed for thermocatalytic synthesis of CNTs from plastics. Following the structural, morphological and chemical changes, the catalytic activities of the reductive La_0.8Ni_xFe_1-xO_3-δ (H-LN_xF_1-x, x = 0, 0.15, 0.5, 0.85) were correlated with the degree of MSI. Compared with H-LF sample, the H-LN_0.15F_0.85 sample exhibited the highest catalytic activity, which was attributable to the highest surface coverage of metals as well as the synergistic effect of Fe and Ni species. The yield of CNTs produced from low density polyethylene was 1.44 g/g_catalyst over the H-LN_0.15F_0.85 sample, which was much higher than that over H-LF sample (0.38 g/g_catalyst).

Nanoparticle Ex-solution for Supported Catalysts: Materials Design, Mechanism and Future Perspectives

Supported metal catalysts represent one of the major milestones in heterogeneous catalysis. Such catalytic systems are feasible for use in a broad range of applications, including renewable energy devices, sensors, automotive emission control systems, and chemical reformers. The lifetimes of these catalytic platforms depend strongly on the stability of the supported nanoparticles. With this regard, nanoparticles synthesized via ex-solution process emphasize exceptional robustness as they are socketed in the host oxide. Ex-solution refers to a phenomenon which yields selective growth of fine and uniformly distributed metal nanocatalysts on oxide supports upon partial reduction. This type of advanced structural engineering is a game-changer in the field of heterogeneous catalysis with numerous studies showing the benefits of ex-solution process. In this review, we highlight the latest research efforts regarding the origin of the ex-solution phenomenon and the mechanism underpinning particle formation. We also propose research directions to expand the utility and functionality of the current ex-solution techniques.

Metal Exsolution to Enhance the Catalytic Activity of Electrodes in Solid Oxide Fuel Cells

Exsolution is a novel technology for attaching metal catalyst particles onto ceramic anodes in the solid oxide fuel cells (SOFCs). The exsolved metal particles in the anode exhibit unique properties for reaction and have demonstrated remarkable stabilities under conditions that normally lead to coking. Despite extensive investigations, the underlying principles behind exsolution are still under investigation. In this review, the present status of exsolution materials for SOFC applications is reported, including a description of the fundamental concepts behind metal incorporation in oxide lattices, a listing of proposed mechanisms and thermodynamics of the exsolution process and a discussion on the catalytic properties of the resulting materials. Prospects and opportunities to use materials produced by exsolution for SOFC are discussed.

Progress and Opportunities for Exsolution in Electrochemistry

This perspective gives the reader a broad overview of the progress that has been made in understanding the physics of the exsolution process and its exploitation in electrochemical devices in the last five years. On the basis of this progress, the community is encouraged to pursue unreported and under-reported opportunities for the advancement of exsolution in electrochemical applications through new materials discovery.

A-Site Ordered Double Perovskite with in Situ Exsolved Core-Shell Nanoparticles as Anode for Solid Oxide Fuel Cells

A highly active anode material for solid oxide fuel cells resistant to carbon deposition is developed. Co-Fe co-doped La_0.5Ba_0.5MnO_3-δ with a cubic-hexagonal heterogeneous stucture is synthesized through the Pechini method. An A-site ordered double perovskite with Co_0.94Fe_0.06 alloy-oxide core-shell nanoparticles on its surface is formed after reduction. The phase transition and the exsolution of the nanoparticles are investigated with X-ray diffraction, thermogravimetric analysis, and high-resolution transmission electron microscope. The exsolved nanoparticles with the layered double-perovskite supporter show a high catalytic activity. A single cell with that anode and a 300 μm thick La_0.8Sr_0.2Ga_0.8Mg_0.2O_3-δ electrolyte layer exhibits maximum power densities of 1479 and 503 mW cm^-2 at 850 °C with wet hydrogen and wet methane fuels, respectively. Moreover, the single cell fed with wet methane exhibits a stable power output at 850 °C for 200 h, demonstrating a high resistance to carbon deposition of the anode due to the strong anchor of the exsolved nanoparticles on the perovskite parent. The oxide shell also preserves the metal particles from coking.

Controlling cation segregation in perovskite-based electrodes for high electro-catalytic activity and durability

Solid oxide cell (SOC) based energy conversion systems have the potential to become the cleanest and most efficient systems for reversible conversion between electricity and chemical fuels due to their high efficiency, low emission, and excellent fuel flexibility. Broad implementation of this technology is however hindered by the lack of high-performance electrode materials. While many perovskite-based materials have shown remarkable promise as electrodes for SOCs, cation enrichment or segregation near the surface or interfaces is often observed, which greatly impacts not only electrode kinetics but also their durability and operational lifespan. Since the chemical and structural variations associated with surface enrichment or segregation are typically confined to the nanoscale, advanced experimental and computational tools are required to probe the detailed composition, structure, and nanostructure of these near-surface regions in real time with high spatial and temporal resolutions. In this review article, an overview of the recent progress made in this area is presented, highlighting the thermodynamic driving forces, kinetics, and various configurations of surface enrichment and segregation in several widely studied perovskite-based material systems. A profound understanding of the correlation between the surface nanostructure and the electro-catalytic activity and stability of the electrodes is then emphasized, which is vital to achieving the rational design of more efficient SOC electrode materials with excellent durability. Furthermore, the methodology and mechanistic understanding of the surface processes are applicable to other materials systems in a wide range of applications, including thermo-chemical photo-assisted splitting of H₂O/CO₂ and metal-air batteries.

Rational Design of a Water-Storable Hierarchical Architecture Decorated with Amorphous Barium Oxide and Nickel Nanoparticles as a Solid Oxide Fuel Cell Anode with Excellent Sulfur Tolerance

Solid oxide fuel cells (SOFCs), which can directly convert chemical energy stored in fuels into electric power, represent a useful technology for a more sustainable future. They are particularly attractive given that they can be easily integrated into the currently available fossil fuel infrastructure to realize an ideal clean energy system. However, the widespread use of the SOFC technology is hindered by sulfur poisoning at the anode caused by the sulfur impurities in fossil fuels. Therefore, improving the sulfur tolerance of the anode is critical for developing SOFCs for use with fossil fuels. Herein, a novel, highly active, sulfur-tolerant anode for intermediate-temperature SOFCs is prepared via a facile impregnation and limited reaction protocol. During synthesis, Ni nanoparticles, water-storable BaZr0.4Ce0.4Y0.2O3-δ (BZCY) perovskite, and amorphous BaO are formed in situ and deposited on the surface of a Sm0.2Ce0.8O1.9 (SDC) scaffold. More specifically, a porous SDC scaffold is impregnated with a well-designed proton-conducting perovskite oxide liquid precursor with the nominal composition of Ba(Zr0.4Ce0.4Y0.2)0.8Ni0.2O3-δ (BZCYN), calcined and reduced in hydrogen. The as-synthesized hierarchical architecture exhibits high H2 electro-oxidation activity, excellent operational stability, superior sulfur tolerance, and good thermal cyclability. This work demonstrates the potential of combining nanocatalysts and water-storable materials in advanced electrocatalysts for SOFCs.

Strategies for Carbon and Sulfur Tolerant Solid Oxide Fuel Cell Materials, Incorporating Lessons from Heterogeneous Catalysis

Solid oxide fuel cells (SOFCs) are a rapidly emerging energy technology for a low carbon world, providing high efficiency, potential to use carbonaceous fuels, and compatibility with carbon capture and storage. However, current state-of-the-art materials have low tolerance to sulfur, a common contaminant of many fuels, and are vulnerable to deactivation due to carbon deposition when using carbon-containing compounds. In this review, we first study the theoretical basis behind carbon and sulfur poisoning, before examining the strategies toward carbon and sulfur tolerance used so far in the SOFC literature. We then study the more extensive relevant heterogeneous catalysis literature for strategies and materials which could be incorporated into carbon and sulfur tolerant fuel cells.

New Opportunity for in Situ Exsolution of Metallic Nanoparticles on Perovskite Parent

One of the main challenges for advanced metallic nanoparticles (NPs) supported functional perovskite catalysts is the simultaneous achievement of a high population of NPs with uniform distribution as well as long-lasting high performance. These are also the essential requirements for optimal electrode catalysts used in solid oxide fuel cells and electrolysis cells (SOFCs and SOECs). Herein, we report a facile operando manufacture way that the crystal reconstruction of double perovskite under reducing atmosphere can spontaneously lead to the formation of ordered layered oxygen deficiency and yield segregation of massively and finely dispersed NPs. The real-time observation of this emergent process was performed via an environmental transmission electron microscope. Density functional theory calculations prove that the crystal reconstruction induces the loss of coordinated oxygen surrounding B-site cations, serving as the driving force for steering fast NP growth. The prepared material shows promising capability as an active and stable electrode for SOFCs in various fuels and SOECs for CO2 reduction. The conception exemplified here could conceivably be extended to fabricate a series of supported NPs perovskite catalysts with diverse functionalities.