Texture and wettability of metallic lotus leaves

Oriented bouncing of droplets with a small Weber number on inclined one-dimensional nanoforests

Asymmetric superhydrophobic structures with anisotropic wettability can achieve directional bouncing of droplets and thus can have applications in directional self-cleaning, liquid transportation, and heat transfer. To achieve convenient large-scale preparation of asymmetric superhydrophobic surfaces, inclined nanoforests are prepared in this work using a technique of competitive ablation polymerization, which allows the control of the inclined angles, diameters, and heights of the nanostructures. In this study, such asymmetric structures with the smallest dimension (230 nm diameter) known are achieved by a simple etching method to guide droplet unidirectional bouncing. With such nanoforests, the mechanism of droplet bouncing on their surface is investigated, and controllable droplet bouncing over a long distance is achieved using droplets with a low Weber number. The proposed structure has a promising future in directional self-cleaning, liquid transportation and heat transfer.

Recent Progress on the Air-Stable Battery Materials for Solid-State Lithium Metal Batteries

Solid-state lithium metal batteries (SSLMBs) offer numerous advantages in terms of safety and theoretical specific energy density. However, their main components namely lithium metal anode, solid-state electrolyte, and cathode, show chemical instability when exposed to humid air, which results in low capacities and poor cycling stability. Recent studies have shown that bioinspired hydrophobic materials with low specific surface energies can protect battery components from corrosion caused by humid air. Air-stable inorganic materials that densely cover the surface of battery components can also provide protection, which improves the storage stability of the battery components, broadens their processing conditions, and ultimately decreases their processing costs while enhancing their safety. In this review, the mechanism behind the surface structural degradation of battery components and the resulting consequences are discussed. Subsequently, recent strategies are reviewed to address this issue from the perspectives of lithium metal anodes, solid-state electrolytes, and cathodes. Finally, a brief conclusion is provided on the current strategies and fabrication suggestions for future safe air-stable SSLMBs.

Development of a Coating-Less Aluminum Superhydrophobic Gradient for Spontaneous Water Droplet Motion Using One-Step Laser-Ablation

Nature shows various approaches to create superhydrophobicity, such as the lotus leaf, where the superhydrophobic (SHPB) surface arising from its hierarchical surface consists of random microscale bumps with superimposed nanoscale hairs. Some natural systems, such as the hydrophilic silk of some spider's webs, even allow the passive transport of water droplets from one part of a surface to another by creating gradients in surface tension and Laplace pressure. We look to combine both ideas and replicate the superb water repellence of the lotus leaf and the surface tension gradient-driven motion of the spider silk to form an all-metal, coating-less surface that promotes spontaneous droplet motion. We present the design, fabrication, and investigation of such superhydrophobic gradient surfaces on aluminum, which are aimed at spontaneous water droplet movement for improved surface water management. One surface demonstrates a droplet travel distance of almost 2 mm for a 11 μL droplet volume. We also present surfaces that map the theoretical ranges of the surface tension gradient surfaces tested here.

Analyzing light-structuring features of droplet lenses on liquid-repelling surfaces

The complete understanding of the formation of seemingly levitating droplets on liquid-repelling surfaces provides the basis for further development of applications requiring friction-free liquid transport. For the investigation of these droplets and, thereby, the underlying surface properties, standard techniques typically only reveal a fraction of droplet or surface information. Here, we propose to exploit the light-shaping features of liquid droplets when interpreted as thick biconvex elliptical lenses. This approach has the potential to decode a plethora of droplet information from a passing laser beam, by transforming the information into a structured light field. Here, we explore this potential by analyzing the three-dimensional intensity structures sculpted by the droplet lenses, revealing the transfer of the characteristics of the underlying liquid-repelling effect onto the light field. As illustrative complementary examples, we study droplet lenses formed on a non-wetting Taro (Colocasia esculenta) leaf surface and by the Leidenfrost effect on a heated plate. Our approach may reveal even typically "invisible" droplet properties as the refractive index or internal flow dynamics and, hence, will be of interest to augment conventional tools for droplet and surface investigation.

Multiscale Janus Surface Structure of Trifolium Leaf with Atmospheric Water Harvesting and Dual Wettability Features

Numerous fascinating hierarchical surfaces from nature, including cactus spines, rice leaves, Namib desert beetle, spider silks, and pitcher plants, have been thoroughly investigated to emulate and architect superior surfaces for capturing sustainable, clean, and safe freshwater from the atmosphere. Hitherto, the adaxial side of biological surfaces has been meticulously investigated for wettability and atmospheric water harvesting (AWH) applications. However, the abaxial face has not yet attracted much scientific scrutiny. Here, we revealed the multifunctional Janus surface traits of Trifolium pratense (i.e., red clover) leaf with extrusive atmospheric water fishing ability on both adaxial and abaxial faces. Water harvesting is performed by conical outgrowths (microhairs). The individual hair's intriguing topography comprises asymmetric shape and surface roughness, which plays synergetic roles in water deposition and directional transport. The water collection quantity on the leaf surface is a function of hair density, which varies significantly on two sides. Noticeably, instead of gravitational pull, the hairs perform water reaping competence under the collective impact of surface energy and Laplace pressure gradients. Consequently, both straight-up and upside-down water harvesting are presented. Furthermore, the leaf surface exhibits dual water wettability features. The upper side manifests the water-repelling and water roll-off phenomenon. In contrast, the lower surface displays a water-retaining/or pinning effect. Optical microscopy, scanning electronic microscopy, real-time optical visualization, and contact angle analysis were employed to characterize the natural and template specimens. The dorsiventral asymmetry of the Trifolium leaf examined in this work could be helpful for a plethora of applications, such as scalable AWH, rainwater collection, self-cleaning, and adhesive fixtures.

A review on coronavirus survival on impermeable and porous surfaces

We review recent studies on fomite transmission of COVID-19, caused by the novel coronavirus. In particular, we focus on survival time of coronavirus on solid and porous surfaces. Since the aqueous phase of a respiratory droplet serves as a medium for virus survival, evaporation of the droplet on a surface plays a crucial role in determining the virus survival time. While the bulk of the droplet takes a few seconds to evaporate, previous virus titer measurements revealed that the virus can survive for several hours or days on a surface. This long survival of virus has been attributed to a residual thin-liquid film which remains after drying of the bulk droplet. The evaporation of the thin-film is governed by the disjoining pressure within it and therefore, is a much slower process which causes the virus to survive longer. However, the aforesaid disjoining pressure is significantly modulated for the case of porous surfaces due to their typical geometries. This accelerates the thin-film evaporation on porous surfaces and thereby making them lesser susceptible to virus survival. Therefore, porous materials are deemed to be relatively safer for mitigating the spread of COVID-19 via fomite transmission. Using results of the reported research, we briefly discuss the possible recommendations to mitigate the spread of the disease.

Improving superamphiphobicity by mimicking tree-branch topography

when a droplet impacts on a superhydrophobic structured surface below a certain impact velocity, the droplet can bounce off completely from the surface. However, above such velocity a fraction of the droplet will pin on the surface. Surfaces capable of repelling water droplets are ubiquitous in nature or have been artificially fabricated. However, as the surface tension of the liquid is reduced, the capability of the surface to remain non-wetting gets hindered. Despite progress in previous research, the understanding and development of superamphiphobic surface to impacting low surface tension droplets remains elusive. It is proposed that multi-layer re-entrant like roughness can further enhance the anti-wetting properties also for low surface tension fluids. In this work, we produce patterned conical micro-structures with lateral nano-sized roughness. Furthermore, the droplet impact experiments are conducted on various surfaces with variable surface tensions (27 mN/m - 72 mN/m) by using droplets with different Weber numbers (2-170). We show that conical microstructures with lateral roughness mimicking tree-branches provides a surface topology capable of absorbing the force exerted by the droplet during the impact which prevents the droplet from pinning on the surface at higher impact velocity even for low surface tension droplets. Our study has significance for understanding the liquid interaction mechanism with the surface during the impact process and for the associated surface design considerations.

Tailoring Materials with Specific Wettability in Biomedical Engineering

As a fundamental feature of solid surfaces, wettability is playing an increasingly important role in our daily life. Benefitting from the inspiration of biological paradigms and the development in manufacturing technology, numerous wettability materials with elaborately designed surface topology and chemical compositions have been fabricated. Based on these advances, wettability materials have found broad technological implications in various fields ranging from academy, industry, agriculture to biomedical engineering. Among them, the practical applications of wettability materials in biomedical-related fields are receiving remarkable researches during the past decades because of the increasing attention to healthcare. In this review, the research progress of materials with specific wettability is discussed. After briefly introducing the underlying mechanisms, the fabrication strategies of artificial materials with specific wettability are described. The emphasis is put on the application progress of wettability biomaterials in biomedical engineering. The prospects for the future trend of wettability materials are also presented.

Designing antiviral surfaces to suppress the spread of COVID-19

Surface engineering is an emerging technology to design antiviral surfaces, especially in the wake of COVID-19 pandemic. However, there is yet no general understanding of the rules and optimized conditions governing the virucidal properties of engineered surfaces. The understanding is crucial for designing antiviral surfaces. Previous studies reported that the drying time of a residual thin-film after the evaporation of a bulk respiratory droplet on a smooth surface correlates with the coronavirus survival time. Recently, we [Chatterjee et al., Phys. Fluids. 33, 021701 (2021)] showed that the evaporation is much faster on porous than impermeable surfaces, making the porous surfaces lesser susceptible to virus survival. The faster evaporation on porous surfaces was attributed to an enhanced disjoining pressure within the thin-film due the presence of horizontally oriented fibers and void spaces. Motivated by this, we explore herein the disjoining pressure-driven thin-film evaporation mechanism and thereby the virucidal properties of engineered surfaces with varied wettability and texture. A generic model is developed which agrees qualitatively well with the previous virus titer measurements on nanostructured surfaces. Thereafter, we design model surfaces and report the optimized conditions for roughness and wettability to achieve the most prominent virucidal effect. We have deciphered that the optimized thin-film lifetime can be gained by tailoring wettability and roughness, irrespective of the nature of texture geometry. The present study expands the applicability of the process and demonstrates ways to design antiviral surfaces, thereby aiding to mitigate the spread of COVID-19.

Heat-Free Biomimetic Metal Molding on Soft Substrates

Fabrication of bio-templated metallic structures is limited by differences in properties, processing conditions, packing, and material state(s). Herein, by using undercooled metal particles, differences in modulus and processing temperatures can be overcome. Adoption of autonomous processes such as self-filtration, capillary pressure, and evaporative concentration leads to enhanced packing, stabilization (jamming) and point sintering with phase change to create solid metal replicas of complex bio-based features. Differentiation of subtle differences between cultivars of the rose flower with reproduction over large areas shows that this biomimetic metal patterning (BIOMAP) is a versatile method to replicate biological features either as positive or negative reliefs irrespective of the substrate. Using rose petal patterns, we illustrate the versatility of bio-templated mapping with undercooled metal particles at ambient conditions, and with unprecedented efficiency for metal structures.

Wetting Dynamics of a Water Droplet on Micropillar Surfaces with Radially Varying Pitches

The wetting dynamics of a sessile droplet on square micropillar substrates with radially varying pitches, prepared on silicon wafers using a photolithography technique, is investigated experimentally. Two configurations are considered, namely, substrates with radially increasing pitch and radially decreasing pitch. The droplet initially placed at the center experiences a wettability gradient because of the variation in pitch of the micropillar substrate leading to complex wetting dynamics. We observed that the droplet remains in the Cassie-Baxter state in the case of a radially increasing pitch and exhibits a higher contact angle than that on a smooth surface during its spreading stage. In contrast, the droplet experiences the Wenzel condition in the case of a radially decreasing pitch and assumes a lower contact angle relative to that observed on a smooth surface. The wetted diameter of the droplet in the radially decreasing pitch configuration is found to be smaller than that observed in the radially increasing pitch configuration. Our study also reveals that increasing the size of the pillars increases the wetted diameter of the droplet in both configurations. Theoretical models developed using the Cassie-Baxter and Wenzel states for the radially increasing and radially decreasing pitches satisfactorily predict the experimental behaviors.

Reliable and Robust Fabrication Rules for Springtail-Inspired Superomniphobic Surfaces

We report a reliable and robust method for the fabrication of bioinspired superomniphobic surfaces with precise concave-cap-shaped micropillar arrays. This method includes silicon-based conventional microelectromechanical systems (MEMS) and polymer replication processes. We have elucidated two critical cases of fabrication rules for precise micromachining of a negative-shaped bioinspired silicon master. The fabricated polymeric structure replicated from the semipermanent silicon master based on the design rules exhibited high structural fidelity and robustness. Finally, we validated the superomniphobic properties, structural durability, and long-term stability of the fabricated bioinspired surfaces.

Wetting characteristics of Colocasia esculenta (Taro) leaf and a bioinspired surface thereof

We investigate wetting and water repellency characteristics of Colocasia esculenta (taro) leaf and an engineered surface, bioinspired by the morphology of the surface of the leaf. Scanning electron microscopic images of the leaf surface reveal a two-tier honeycomb-like microstructures, as compared to previously-reported two-tier micropillars on a Nelumbo nucifera (lotus) leaf. We measured static, advancing, and receding angle on the taro leaf and these values are around 10% lesser than those for the lotus leaf. Using standard photolithography techniques, we manufactured bioinspired surfaces with hexagonal cavities of different sizes. The ratio of inner to the outer radius of the circumscribed circle to the hexagon (b/a) was varied. We found that the measured static contact angle on the bioinspired surface varies with b/a and this variation is consistent with a free-energy based model for a droplet in Cassie-Baxter state. The static contact angle on the bioinspired surface is closer to that for the leaf for b/a ≈ 1. However, the contact angle hysteresis is much larger on these surfaces as compared to that on the leaf and the droplet sticks to the surfaces. We explain this behavior using a first-order model based on force balance on the contact line. Finally, the droplet impact dynamics was recorded on the leaf and different bioinspired surfaces. The droplets bounce on the leaf beyond a critical Weber number (We ~  1.1), exhibiting remarkable water-repellency characteristics. However, the droplet sticks to the bioinspired surfaces in all cases of We. At larger We, we recorded droplet breakup on the surface with larger b/a and droplet assumes full or partial Wenzel state. The breakup is found to be a function of We and b/a and the measured angles in full Wenzel state are closer to the predictions of the free-energy based model. The sticky bioinspired surfaces are potentially useful in applications such as water-harvesting.

Dropwise Condensation on Multiscale Bioinspired Metallic Surfaces with Nanofeatures

Nonwetting surfaces engineered from intrinsically hydrophilic metallic materials are promising for self-cleaning, anti-icing, or condensation heat transfer applications where the durability of commonly applied hydrophobic coatings is an issue. In this work, we fabricate and study the wetting behavior and the condensation performance on two metallic nonwetting surfaces with varying number and size of roughness tiers without the need for further hydrophobic coating procedure. On one hand, the surface resembling a rose petal exhibits a sticky nonwetting behavior as drops wet the microscopic roughness features with consequent enhanced drop adhesion, which leads to filmwise condensation. On the other hand, the surface resembling a lotus leaf provides super-repellent nonwetting behavior prompting the continuous nucleation, growth, and departure of spherical drops in a dropwise condensation fashion. On a lotus leaf surface, the third nanoscale roughness tier (created by chemical oxidation) combined with ambience exposure prompts the growth of drops in the Cassie state with the benefit of minimal condensate adhesion. The two different condensation behaviors reported are well supported by a drop surface energy analysis, which accounts for the different wetting performance and the surface structure underneath the condensing drops. Further, we coated the above-mentioned surfaces with polydimethylsiloxane, which resulted in filmwise condensation due to the smoothening of the different roughness tiers. Continuous dropwise condensation on a hierarchical bioinspired lotus leaf metallic surface without the need for a conformal hydrophobic coating is hence demonstrated, which offers a novel path for the design and manufacture of noncoated metallic super-repellent surfaces for condensation phase change applications, among others.

Fabrication of a Pt nanoparticle surface on an aluminum substrate to achieve excellent superhydrophobicity and catalytic activity

A superhydrophobic Pt–Al₂O₃/Al surface with excellent application characteristics has been fabricated on an aluminium substrate by a chemical method and annealing process.

One-Step Preparation of Super-Hydrophobic Micro-Nano Dendrites on Al Alloy for Enhanced Corrosion Resistance

Corrosion failure is a thorny issue that restricts the applications of Al alloys. As a research hotspot in functional realization, hydrophobic fabrication exactly offers an efficient method to settle metallic corrosions. This work has developed a facile and low-cost method to enhance corrosion resistance of Al alloys. The micro-nano dendrites have been firstly prepared on metallic substrate using one-step potentiostatic deposition. Then, wetting and electrochemical behaviors have been systematically investigated after stearic acid modification. Results show that the as-prepared surface possesses amplified and durable water repellence with an apparent contact angle (CA) of 154.2° and a sliding angle (SA) of 4.7°. Meanwhile, owing to the trapped air in dendrites, the newly-generated solid-air-liquid interfaces help to resist seawater penetration by reducing interfacial interactions on the super-hydrophobic surface as well as significantly enhance its corrosion resistance. This work sheds positive insights into extending the applications of Al alloys in many areas, especially for ocean engineering fields.

Autonomous Thermal-Oxidative Composition Inversion and Texture Tuning of Liquid Metal Surfaces

Droplets capture an environment-dictated equilibrium state of a liquid material. Equilibrium, however, often necessitates nanoscale interface organization, especially with formation of a passivating layer. Herein, we demonstrate that this kinetics-driven organization may predispose a material to autonomous thermal-oxidative composition inversion (TOCI) and texture reconfiguration under felicitous choice of trigger. We exploit inherent structural complexity, differential reactivity, and metastability of the ultrathin (∼0.7-3 nm) passivating oxide layer on eutectic gallium-indium (EGaIn, 75.5% Ga, 24.5% In w/w) core-shell particles to illustrate this approach to surface engineering. Two tiers of texture can be produced after ca. 15 min of heating, with the first evolution showing crumpling, while the second is a particulate growth above the first uniform texture. The formation of tier 1 texture occurs primarily because of diffusion-driven oxide buildup, which, as expected, increases stiffness of the oxide layer. The surface of this tier is rich in Ga, akin to the ambient formed passivating oxide. Tier 2 occurs at higher temperature because of thermally triggered fracture of the now thick and stiff oxide shell. This process leads to inversion in composition of the surface oxide due to higher In content on the tier 2 features. At higher temperatures (≥800 °C), significant changes in composition lead to solidification of the remaining material. Volume change upon oxidation and solidification leads to a hollow structure with a textured surface and faceted core. Controlled thermal treatment of liquid EGaIn therefore leads to tunable surface roughness, composition inversion, increased stiffness in the oxide shell, or a porous solid structure. We infer that this tunability is due to the structure of the passivating oxide layer that is driven by differences in reactivity of Ga and In and requisite enrichment of the less reactive component at the metal-oxide interface.

Controlling states of water droplets on nanostructured surfaces by design

Surfaces that exhibit both superhydrophobic and superoleophobic properties have recently been demonstrated. Specifically, remarkable designs based on overhanging/inverse-trapezoidal microstructures enable water droplets to contact these surfaces only at the tips of the micro-pillars, in a state known as the Cassie state. However, the Cassie state may transition into the undesirable Wenzel state under certain conditions. Herein, we show from large-scale molecular dynamics simulations that the transition between the Cassie and Wenzel states can be controlled via precisely designed trapezoidal nanostructures on a surface. Both the base angle of the trapezoids and the intrinsic contact angle of the surface can be exploited to control the transition. For a given base angle, three regimes can be achieved: the Wenzel regime, in which water droplets can exist only in the Wenzel state when the intrinsic contact angle is less than a certain critical value; the Cassie regime, in which water droplets can exist only in the Cassie state when the intrinsic contact angle is greater than another critical value; and the bistable Wenzel-Cassie regime, in which both the Wenzel and Cassie states can exist when the intrinsic contact angle is between the two critical values. A strong base-angle dependence of the first critical value is revealed, whereas the second critical value shows much less dependence on the base angle. The stability of the Cassie state for various base angles (and intrinsic contact angles) is quantitatively evaluated by computing the free-energy barrier for the Cassie-to-Wenzel state transition.

Biomimetic self-cleaning surfaces: synthesis, mechanism and applications

With millions of years of natural evolution, organisms have achieved sophisticated structures, patterns or textures with complex, spontaneous multifunctionality. Among all the fascinating characteristics observed in biosystems, self-cleaning ability is regarded as one of the most interesting topics in biomimicry because of its potential applications in various fields such as aerospace, energy conversion and biomedical and environmental protection. Recently, in-depth studies have been carried out on various compelling biostructures including lotus leaves, shark skins, butterfly wings and gecko feet. To understand and mimic their self-cleaning mechanisms in artificial structures, in this article, recent progress in self-cleaning techniques is discussed and summarized. Based on the underlying self-cleaning mechanisms, the methods are classified into two categories: self-cleaning with water and without water. The review gives a succinct account of the detailed mechanisms and biomimetic processes applied to create artificial self-cleaning materials and surfaces, and provides some examples of cutting-edge applications such as anti-reflection, water repellence, self-healing, anti-fogging and micro-manipulators. The prospectives and directions of future development are also briefly proposed.

Droplet Bouncing and Breakup during Impact on a Microgrooved Surface

We experimentally investigate the impact dynamics of a microliter water droplet on a hydrophobic microgrooved surface. The surface is fabricated using photolithography, and high-speed visualization is employed to record the time-varying droplet shapes in the transverse and longitudinal directions. The effect of the pitch of the grooved surface and Weber number on the droplet dynamics and impact outcome are studied. At low pitch and Weber number, the maximum droplet spreading is found to be greater in the longitudinal direction than the transverse direction to the grooves. The preferential spreading inversely scales with the pitch at a given Weber number. In this case, the outcome is no bouncing (NB); however, this changes at larger pitch or Weber number. Under these conditions, the following outcomes are obtained as a function of the pitch and Weber number: droplet completely bounces off the surface (CB), bouncing occurs with droplet breakup (BDB), or no bouncing because of a Cassie to Wenzel wetting transition (NBW). In BDB and NBW, the liquid partially or completely penetrates the grooves beneath the droplet as a result of the wetting transition. The former results in droplet breakup alongside bouncing, while the latter suppresses the bouncing. These outcomes are demarcated on the Weber number-dimensionless pitch plane, and the proposed regime map suggests the existence of a critical Weber number or pitch for the transition from one regime to the other. CB and BDB are quantified by plotting the coefficient of restitution of the bouncing droplet and the volume of the daughter droplet left on the surface, respectively. The critical Weber number needed for the transition from CB to BDB is estimated using an existing mathematical model and is compared with the measurements. The comparison is good and provides insights into the mechanism of liquid penetration into the grooves. The present results on microgrooved surfaces are compared with published results on micropillared surfaces in order to assess the water-repelling properties of the two surfaces.

Exploring the Role of Habitat on the Wettability of Cicada Wings

Evolutionary pressure has pushed many extant species to develop micro/nanostructures that can significantly affect wettability and enable functionalities such as droplet jumping, self-cleaning, antifogging, antimicrobial, and antireflectivity. In particular, significant effort is underway to understand the insect wing surface structure to establish rational design tools for the development of novel engineered materials. Most studies, however, have focused on superhydrophobic wings obtained from a single insect species, in particular, the Psaltoda claripennis cicada. Here, we investigate the relationship between the spatially dependent wing wettability, topology, and droplet jumping behavior of multiple cicada species and their habitat, lifecycle, and interspecies relatedness. We focus on cicada wings of four different species: Neotibicen pruinosus, N. tibicen, Megatibicen dorsatus, and Magicicada septendecim and take a comparative approach. Using spatially resolved microgoniometry, scanning electron microscopy, atomic force microscopy, and high speed optical microscopy, we show that within cicada species, the wettability of wings is spatially homogeneous across wing cells. All four species were shown to have truncated conical pillars with widely varying length scales ranging from 50 to 400 nm in height. Comparison of the wettability revealed three cicada species with wings that are superhydrophobic (>150°) with low contact angle hysteresis (<5°), resulting in stable droplet jumping behavior. The fourth, more distantly related species (Ma. septendecim) showed only moderate hydrophobic behavior, eliminating some of the beneficial surface functional aspects for this cicada. Correlation between cicada habitat and wing wettability yielded little connection as wetter, swampy environments do not necessarily equate to higher measured wing hydrophobicity. The results, however, do point to species relatedness and reproductive strategy as a closer proxy for predicting wettability and surface structure and resultant enhanced wing surface functionality. This work not only elucidates the differences between inter- and intraspecies cicada wing topology, wettability, and water shedding behavior but also enables the development of rational design tools for the manufacture of artificial surfaces for energy and water applications.

Nearly Perfect Durable Superhydrophobic Surfaces Fabricated by a Simple One-Step Plasma Treatment

Fabrication of superhydrophobic surfaces is an area of great interest because it can be applicable to various engineering fields. A simple, safe and inexpensive fabrication process is required to fabricate applicable superhydrophobic surfaces. In this study, we developed a facile fabrication method of nearly perfect superhydrophobic surfaces through plasma treatment with argon and oxygen gases. A polytetrafluoroethylene (PTFE) sheet was selected as a substrate material. We optimized the fabrication parameters to produce superhydrophobic surfaces of superior performance using the Taguchi method. The contact angle of the pristine PTFE surface is approximately 111.0° ± 2.4°, with a sliding angle of 12.3° ± 6.4°. After the plasma treatment, nano-sized spherical tips, which looked like crown-structures, were created. This PTFE sheet exhibits the maximum contact angle of 178.9°, with a sliding angle less than 1°. As a result, this superhydrophobic surface requires a small external force to detach water droplets dripped on the surface. The contact angle of the fabricated superhydrophobic surface is almost retained, even after performing an air-aging test for 80 days and a droplet impacting test for 6 h. This fabrication method can provide superb superhydrophobic surface using simple one-step plasma etching.

Improvement of heat transfer by promoting dropwise condensation using electrospun polytetrafluoroethylene thin films

Homogeneous superhydrophobic PTFE thin films showed stable dropwise condensation and much higher heat transfer. They contribute to energy-efficient transfer.

Wetting characteristics of underwater micro-patterned surfaces

Wetting phenomena of underwater systems do not always follow the classical Wenzel and Cassie–Baxter configurations.

Superhydrophobic porous networks for enhanced droplet shedding

Recent research has shown that the use of submillimeter-scale tapered post arrays could generate the so-called pancake bouncing, which is characterized by the fast shedding of impinging drops from the surface in a pancake shape without undergoing the retraction stage as observed on conventional superhydrophobic surfaces. Despite this exciting discovery, the fabrication of this unique superhydrophobic surface with tapered post arrays involves complex processes, hindering its wide applications in practical sectors. Here, we report on the facile strategy to prepare a new hierarchical multilayered superhydrophobic surface directly from commercially available porous matrix that allows for efficient drop shedding. Further study shows that the enhanced drop mobility observed on such a surface is attributed to the synergistic cooperation of hierarchical structures endowing an adequate energy storage and effective energy release. The facile fabrication of superhydrophobic surface with enhanced drop mobility may find many practical applications including anti-icing, dropwise condensation and self-cleaning.

Facile method for preparing superoleophobic surfaces with hierarchical microcubic/nanowire structures

To facilitate the fabrication of superoleophobic surfaces having hierarchical microcubic/nanowire structures (HMNS), even for low surface tension liquids including octane (surface tension = 21.1 mN m(-1)), and to understand the influences of surface structures on the oleophobicity, we developed a convenient method to achieve superoleophobic surfaces on aluminum substrates using chemical acid etching, anodization and fluorination treatment. The liquid repellency of the structured surface was validated through observable experimental results; the contact and sliding angle measurements. The etching condition required to ensure high surface roughness was established, and an optimal anodizing condition was determined, as a critical parameter in building the superoleophobicity. The microcubic structures formed by acid etching are essential for achieving the formation of the hierarchical structure, and therefore, the nanowire structures formed by anodization lead to an enhancement of the superoleophobicity for low surface tension liquids. Under optimized morphology by microcubic/nanowire structures with fluorination treatment, the contact angle over 150° and the sliding angle less than 10° are achieved even for octane.