Synthesis, Structure and Properties of Polyester Polyureas via a Non-Isocyanate Route with Good Combined Properties

Polyureas have been widely applied in many fields, such as coatings, fibers, foams and dielectric materials. Traditionally, polyureas are prepared from isocyanates, which are highly toxic and harmful to humans and the environment. Synthesis of polyureas via non-isocyanate routes is green, environmentally friendly and sustainable. However, the application of non-isocyanate polyureas is quite restrained due to their brittleness as the result of the lack of a soft segment in their molecular blocks. To address this issue, we have prepared polyester polyureas via an isocyanate-free route and introduced polyester-based soft segments to improve their toughness and endow high impact resistance to the polyureas. In this paper, the soft segments of polyureas were synthesized by the esterification and polycondensation of dodecanedioic acid and 1,4-butanediol. Hard segments of polyureas were synthesized by melt polycondensation of urea and 1,10-diaminodecane without a catalyst or high pressure. A series of polyester polyureas were synthesized by the polycondensation of the soft and hard segments. These synthesized polyester-type polyureas exhibit excellent mechanical and thermal properties. Therefore, they have high potential to substitute traditional polyureas.

Polymers without Petrochemicals: Sustainable Routes to Conventional Monomers

Access to a wide range of plastic materials has been rationalized by the increased demand from growing populations and the development of high-throughput production systems. Plastic materials at low costs with reliable properties have been utilized in many everyday products. Multibillion-dollar companies are established around these plastic materials, and each polymer takes years to optimize, secure intellectual property, comply with the regulatory bodies such as the Registration, Evaluation, Authorisation and Restriction of Chemicals and the Environmental Protection Agency and develop consumer confidence. Therefore, developing a fully sustainable new plastic material with even a slightly different chemical structure is a costly and long process. Hence, the production of the common plastic materials with exactly the same chemical structures that does not require any new registration processes better reflects the reality of how to address the critical future of sustainable plastics. In this review, we have highlighted the very recent examples on the synthesis of common monomers using chemicals from sustainable feedstocks that can be used as a like-for-like substitute to prepare conventional petrochemical-free thermoplastics.

Chemical recycling of poly-(bisphenol A carbonate) by diaminolysis: A new carbon-saving synthetic entry into non-isocyanate polyureas (NIPUreas)

The present study describes an unprecedented approach to valorize potentially hazardous poly-(bisphenol A carbonate) (PC) wastes. In THF, under non-severe conditions (120 °C), the reaction of PC with long-chain diamines H₂NRNH₂ (2 equivalents) provided a tool to regenerate the monomer bisphenol A (BPA; 83-95%, isolated) and repurpose waste PC into [-NHRNHCO-]_n polyureas (PUs; 78-99%, isolated) through a non-isocyanate route. Basic diamines (1,6-diaminohexane, 4,7,10-trioxa-1,13-tridecanediamine, meta-xylylenediamine, para-xylylenediamine) reacted with PC without any auxiliary catalyst; less reactive aromatic diamines (4,4'-diaminodiphenylmethane, 2,4-diaminotoluene) required the assistance of a base catalyst (1,8-diazabicyclo[5.4.0]undec-7-ene, NaOH). The formation of [-NHRNHCO-]_n goes through a carbamation step affording BPA and carbamate intermediates H[-OArOC(O)NHRNHC(O)-]_nOArOH (Ar=4,4'-C₆H₄C(Me)₂C₆H₄-) that, in a subsequent step, convert into [-NHRNHCO-]_n and more BPA. All the PUs were characterized in the solid state by CP/MAS ¹³C NMR (δ(CO) = 152-161 ppm) and IR spectroscopy. The positions of ν(N-H) and ν(CO) absorptions are typical of "hydrogen-bonded ordered" bands suggesting the presence of H-bonded groups in network structures characterized by some degree of order or regularity. DSC and TGA analyses showed that the PUs are thermally stable (T_d,5%: 212-270 °C) and suitable for being processed since their degradation begins at temperatures about 100 °C higher than their T_g or T_m.

Direct Synthesis of Polyurea Thermoplastics from CO2 and Diamines

The transformation of CO₂ into polymeric materials is an important and hot research topic from the viewpoint of renewable resources and environmental effects. Herein, a series of polyureas have been synthesized by polycondensation from CO₂ with diamines of 1,12-diaminododecane (DAD) and/or 4,7,10-trioxa-1,13-tridecanediamine (TTD). The properties of polyureas synthesized were characterized by FTIR, ¹H NMR, ¹³C NMR, XRD, DSC, TGA, and DMA. The polyureas synthesized from CO₂ with a mixture of diamines presented high performances compared to those of polyureas synthesized from CO₂ with a single diamine. The thermal and mechanical properties were improved largely by the variation in the crystallization and the chain flexibility depending on the changes in the density and/or intensity of hydrogen bonds. With increasing amounts of TTD from 0 to 100% in weight, the melting (T_m), crystallization (T_c), and glass transition (T_g) temperatures decreased from 207 to 116 °C, from 181 to 54 °C, and from 66 to -34 °C, respectively. When the TTD content was increased from 0 to 50 wt %, the Young's modulus decreased from 1170 to 406 MPa, and the tensile strength decreased from 53.3 to 42.9 MPa. However, the elongation at break increased from 13 to 330%. Furthermore, the chain length of aliphatic diamines and polyetheramines had a significant effect on the mechanical properties. The initial decomposition temperature (T_d,5%) is >295 °C, about 110 °C higher than the T_m (116-207 °C), which is advantageous for the postprocessing. The mechanical properties of the polyureas synthesized herein are superior to those of polycarbonate and polyamide 6. Thus, polyureas synthesized from the renewable and cheap resources, CO₂ and diamines, will find wide potential applications in the field of polymeric materials.

Advances in the use of CO2 as a renewable feedstock for the synthesis of polymers

Carbon dioxide offers an accessible, cheap and renewable carbon feedstock for synthesis. Current interest in the area of carbon dioxide valorisation aims at new, emerging technologies that are able to provide new opportunities to turn a waste into value. Polymers are among the most widely produced chemicals in the world greatly affecting the quality of life. However, there are growing concerns about the lack of reuse of the majority of the consumer plastics and their after-life disposal resulting in an increasing demand for sustainable alternatives. New monomers and polymers that can address these issues are therefore warranted, and merging polymer synthesis with the recycling of carbon dioxide offers a tangible route to transition towards a circular economy. Here, an overview of the most relevant and recent approaches to CO2-based monomers and polymers are highlighted with particular emphasis on the transformation routes used and their involved manifolds.

Transformation of CO2 into polyureas with 3-amino-1,2,4-triazole potassium as a solid base catalyst

The synthesis of polyureas from CO₂ and diamines with KATriz as the catalyst.

Green synthesis of polyureas from CO2 and diamines with a functional ionic liquid as the catalyst

The synthesis of polyureas from CO₂ and diamines with a functional ionic liquid as the catalyst.