Efficient extraction of textile dyes using reusable acrylic-based smart polymers

Water pollution from industrial or household waste, containing dyes from the textile industry, poses a significant environmental challenge requiring immediate attention. In this study, we have developed a crosslinked-smart-polymer film based on 2-(dimethylamino)ethyl methacrylate copolymerized with other hydrophilic and hydrophobic commercial monomers, and its efficacy in removing 21 different textile dyes was assessed. The smart polymer effectively interacts with and adsorbs dyes, inducing a noticeable colour change. UV-Vis spectroscopy analysis confirmed a removal efficiency exceeding 90 % for anionic dyes, with external diffusion identified as the primary influencing factor on process kinetics, consistent with both pseudo-first-order kinetics and the Crank-Dual model. Isothermal studies revealed distinct adsorption behaviors, with indigo carmine adhering to a Freundlich isotherm while others conformed to the Langmuir model. Permeation and fluorescence analyses corroborated isotherm observations, verifying surface adsorption. Significantly, our proof-of-concept demonstrated the resilience of the smart-film to common fabric softeners and detergents without compromising adsorption capacity. Additionally, the material exhibited reusability (for at least 5 cycles), durability, and good thermal and mechanical properties, with T5 and T10 values of 265 °C and 342 °C, respectively, a Tg of 168 °C, and a water swelling percentage of 54.3 %, thus confirming its stability and suitability for industrial application. ENVIRONMENTAL IMPLICATION: Dyes released during laundry processes should be classified as "hazardous materials" owing to their significant toxicity towards aquatic organisms, with the potential to disrupt ecosystems and harm aquatic biodiversity. This paper discusses the development of a novel acrylic material in film form, engineered to extract toxic anionic dyes. This study directly contributes to mitigating the environmental impact associated with the fashion industry and the domestic use of textiles. It can be implemented on both an industrial and personal scale, thereby encouraging more sustainable practices and promoting collaborative citizen science efforts towards.

Reuse of end-of-life membranes through accelerated polyamide degradation

End-of-life (EoL) thin-film composite (TFC) reverse osmosis membranes were converted into ultrafiltration-like (UF) membranes in an accelerated degradation process of the polyamide (PA) using an oxidant (NaOCl) in the presence of either MgCl2 or CaCl2. The PA degradation was evaluated by measuring pure water permeability (PWP), MgSO4 passage and molecular weight cut-off; the more PWP increased, and the less MgSO4 was retained after treatment, the more the PA was degraded. By adding 10 mM of metal ions, PWP increased 2.1 (MgCl2) and 3.1 (CaCl2) times compared to the increase achieved with hypochlorite alone (2560 ppm∙h of free chlorine). Changes in the membranes after treatment were analyzed by Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FE-SEM), and by measuring their surface charge and contact angle. FTIR and FE-SEM confirmed the PA layer degradation. FE-SEM micrographs showed that full removal of the PA layer can be achieved by using an oxidation dose of 12,700 ppm∙h when Ca2+ is used but doses as high as 300,000 ppm*h are needed without catalyst. The results proved that by controlling the oxidation process it was possible to control the cut-off (MWCO) value of the membrane from 16,100 g∙mol-1 to 27,100 g∙mol-1. Before treatment, EoL membranes showed a MWCO of approximately 1200 g∙mol-1, meaning that molecules with that size could be retained in a 90%. In summary, the presented method enables reducing waste by the conversion EoL membranes into tailored UF-like membranes and by decreasing the amount of oxidant used in the conversion process.

Antifouling and Water Flux Enhancement in Polyethersulfone Ultrafiltration Membranes by Incorporating Water-Soluble Cationic Polymer of Poly [2-(Dimethyl amino) ethyl Methacrylate]

Novel ultrafiltration (UF) polymer membranes were prepared to enhance the antifouling features and filtration performance. Several ultrafiltration polymer membranes were prepared by incorporating different concentrations of water-soluble cationic poly [2-(dimethyl amino) ethyl methacrylate] (PDMAEMA) into a homogenous casting solution of polyethersulfone (PES). After adding PDMAEMA, the effects on morphology, hydrophilicity, thermal stability, mechanical strength, antifouling characteristics, and filtration performance of these altered blended membranes were investigated. It was observed that increasing the quantity of PDMAEMA in PES membranes in turn enhanced surface energy, hydrophilicity, and porosity of the membranes. These new modified PES membranes, after the addition of PDMAEMA, showed better filtration performance by having increased water flux and a higher flux recovery ratio (FRR%) when compared with neat PES membranes. For the PES/PDMAEMA membrane, pure water flux with 3.0 wt.% PDMAEMA and 0.2 MPa pressure was observed as (330.39 L·m^-2·h^-1), which is much higher than that of the neat PES membrane with the value of (163.158 L·m^-2·h^-1) under the same conditions. Furthermore, the inclusion of PDMAEMA enhanced the antifouling capabilities of PES membranes. The total fouling ratio (TFR) of the fabricated PES/PDMAEMA membranes with 3.0 wt.% PDMAEMA at 0.2 MPa applied pressure was 36 percent, compared to 64.9 percent for PES membranes.

Modeling the CO2 separation capability of poly(4-methyl-1-pentane) membrane modified with different nanoparticles by artificial neural networks

Membranes are a potential technology to reduce energy consumption as well as environmental challenges considering the separation processes. A new class of this technology, namely mixed matrix membrane (MMM) can be fabricated by dispersing solid substances in a polymeric medium. In this way, the poly(4-methyl-1-pentene)-based MMMs have attracted great attention to capturing carbon dioxide (CO2), which is an environmental pollutant with a greenhouse effect. The CO2 permeability in different MMMs constituted of poly(4-methyl-1-pentene) (PMP) and nanoparticles was comprehensively analyzed from the experimental point of view. In addition, a straightforward mathematical model is necessary to compute the CO2 permeability before constructing the related PMP-based separation process. Hence, the current study employs multilayer perceptron artificial neural networks (MLP-ANN) to relate the CO2 permeability in PMP/nanoparticle MMMs to the membrane composition (additive type and dose) and pressure. Accordingly, the effect of these independent variables on CO2 permeability in PMP-based membranes is explored using multiple linear regression analysis. It was figured out that the CO2 permeability has a direct relationship with all independent variables, while the nanoparticle dose is the strongest one. The MLP-ANN structural features have efficiently demonstrated an appealing potential to achieve the highest accurate prediction for CO2 permeability. A two-layer MLP-ANN with the 3-8-1 topology trained by the Bayesian regulation algorithm is identified as the best model for the considered problem. This model simulates 112 experimentally measured CO2 permeability in PMP/ZnO, PMP/Al2O3, PMP/TiO2, and PMP/TiO2-NT with an excellent absolute average relative deviation (AARD) of lower than 5.5%, mean absolute error (MAE) of 6.87 and correlation coefficient (R) of higher than 0.99470. It was found that the mixed matrix membrane constituted of PMP and TiO2-NT (functionalized nanotube with titanium dioxide) is the best medium for CO2 separation.

Selective separation of dyes by green composite membrane based on polylactide with carboxylated cellulose microfiber from empty fruit bunch

A bio-based membrane was prepared by a non-solvent induced phase separation process. A polylactide (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) polymer blend was mixed with functionalized cellulose microfiber from empty fruit bunch (EFB) modified with maleic anhydride (MEFB). MEFB reduced the water contact angle and increased the porosity of the membrane. In a batch adsorption process, the pseudo-second order and Langmuir isotherm models best described the adsorption of the cationic dye methylene blue (MB) on PLA/PBAT and PLA/PBAT-MEFB membranes. In a dynamic adsorption process, pure water flux was higher through the PLA/PBAT-MEFB membrane (1214 L m^-2 h^-1) than the PLA/PBAT membrane (371 L m^-2 h^-1). The PLA/PBAT-MEFB membrane removed 97.2 % of MB while the PLA/PBAT membrane removed only 58.7 %. The hydrophilicity of the membrane and its adsorption efficiency toward MB were improved by the abundant carboxyl groups in MEFB. A filtration test using a mixed dye solution of anionic methyl orange (MO) and MB showed that the PLA/PBAT-MEFB membrane rapidly adsorbed MB while permitting MO to pass through. Moreover, this membrane could be easily regenerated and maintained a satisfactory separation performance over several cycles. Based on the membrane performance and its economical preparation, the proposed biocomposite membrane could be used for selective filtration and wastewater treatment.

Characterization and Kinetic Studies of Poly(vinylidene fluoride-co-hexafluoropropylene) Polymer Inclusion Membrane for the Malachite Green Extraction

Textile industry effluent contains a high amount of toxic colorants. These dyes are carcinogenic and threats to the environment and living beings. In this study, poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-co-HFP) was used as the based polymer for PIMs with bis-(2-ethylhexyl) phosphate (B2EHP) and dioctyl phthalate (DOP) as the carrier and plasticizer. The fabricated PIMs were employed to extract the cation dye (Malachite Green; MG) from the feeding phase. PIMs were also characterized by scanning electron microscopy (SEM), atomic force microscope (AFM), contact angle, water uptake, Fourier-transform infrared spectroscopy (FTIR) and ions exchange capacity. The performance of the PIMs was investigated under various conditions such as percentage of carrier and initial dye concentration. With permeability and flux values of 0.1188 cm/min and 1.1913 mg cm/min, PIM produced with 18% w/w PVDF-co-HFP, 21% w/w B2EHP, 1% w/w DOP and 40% w/w THF and was able to achieve more than 97% of MG extraction. The experimental data were then fitted with a pseudo-second-order (PSO) model, and the calculated R2 value was ~0.99. This shows that the data has a good fit with the PSO model. PIM is a potential alternative technology in textile industry effluent treatment; however, the right formulation is crucial for developing a highly efficient membrane.

Photocatalytic self-cleaning properties of m-phenylene isophthalamide membranes enhanced by immobilization of GO-ZnO-Ag for dye wastewater disposal

Drawing self-cleaning technology into polymer membranes offers an extensive solution to overcome the membrane fouling obstacle. Herein, the GO-ZnO-Ag nano-hybrid particles with photocatalytic activity prepared via the microwave hydrothermal method were immobilized in poly(m-phenylene isophthalamide) (PMIA) membranes. Not only was the thorny issue in catalyst recovery avoided, but also the satisfactory photocatalytic self-cleaning performance of the polymer membrane was awarded. GO and noble metal silver nanoparticles (AgNPs) acted as a conductive electron transfer carrier and an electron host, respectively, which hindered the recombination rate of excited electrons and holes on ZnO under UV light. The UV-driven PMIA membrane photodegradation rates of MB and Cr(VI) were up to 97.2% and 94.3%, respectively, at 150 min on photodegradation kinetics. Also, MB was completely degraded at 180 min. For MB and Cr(VI) mix solutions, their degradation efficiencies were 78.1% and 71%, respectively. The BSA rejection rate of the modified polymer membrane was 93.8%, and the water flux was 408.8 (L·m−2·h−1). Permeability was maintained at a high level after repeated use. Therefore, the newly designed PMIA/GO-ZnO-Ag series membranes could expand the application of polymers in wastewater disposal industry.

Adsorption of methylene blue onto betel nut husk-based activated carbon prepared by sodium hydroxide activation process

In this study, activated carbon (AC) was prepared from agro-waste betel nut husks (BNH) through the chemical activation method. Different characterization techniques described the physicochemical nature of betel nut husks activated carbon (BNH-AC) through Fourier transform infrared spectroscopy (FTIR), Brunauer-Emmett-Teller (BET), scanning electron microscopy (SEM), and pH point of zero charge. Later, the produced AC was used for methylene blue (MB) adsorption via numerous batch experimental parameters: initial concentrations of MB dye (25-250 mg/L), contact time (0.5-24 hours) and initial pH (2-12). Dye adsorption isotherms were also assessed at three temperatures where the maximum adsorption capacity (381.6 mg/g) was found at 30 °C. The adsorption equilibrium data were best suited to the non-linear form of the Freundlich isotherm model. Additionally, non-linear pseudo-second-order kinetic model was better fitted with the experimental value as well. Steady motion of solute particles from the boundary layer to the BNH-AC's surface was the possible reaction dynamics concerning MB adsorption. Thermodynamic study revealed that the adsorption process was spontaneous and exothermic in nature. Saline water emerged as an efficient eluent for the desorption of adsorbed dye on AC. Therefore, the BNH-AC is a very promising and cost-effective adsorbent for MB dye treatment and has high adsorption capacity.

One-step synthesis of zwitterionic graphene oxide nanohybrid: Application to polysulfone tight ultrafiltration hollow fiber membrane

In this paper, novel zwitterionic graphene oxide (GO) nanohybrid was synthesized using monomers [2-(Methacryloyloxy)ethyl]dimethyl-(3-sulfopropyl)ammonium hydroxide (SBMA) and N,N′-methylenebis(acrylamide) (MBAAm) (GO@poly(SBMA-co-MBAAm), and incorporated into polysulfone (PSF) hollow fiber membrane for the effectual rejection of dye from the wastewater. The synthesized nanohybrid was characterized using FT-IR, PXRD, TGA, EDX, TEM and zeta potential analysis. The occurrence of nanohybrid on the membrane matrix and the elemental composition were analyzed by XPS. The as-prepared tight ultrafiltration hollow fiber membrane exhibited high rejection of reactive black 5 (RB-5, 99%) and reactive orange 16 (RO-16, 74%) at a dye concentration of 10 ppm and pure water flux (PWF) of 49.6 L/m²h. Fabricated nanocomposite membranes were also studied for their efficacy in the removal of both monovalent (NaCl) and divalent salts (Na₂SO₄). The results revealed that the membrane possesses complete permeation to NaCl with less rejection of Na₂SO₄ (<5%). In addition, the nanocomposite membrane revealed outstanding antifouling performance with the flux recovery ratio (FRR) of 73% towards bovine serum albumin (BSA). Therefore, the in-house prepared novel nanocomposite membrane is a good candidate for the effective decolorization of wastewater containing dye.

Hydrous ferric oxide nanoparticles hosted porous polyethersulfone adsorptive membrane: chromium (VI) adsorptive studies and its applicability for water/wastewater treatment

In this present study, adsorptive membranes for Cr(VI) ion removal were prepared by blending polyethersulfone (PES) with hydrous ferric oxide (HFO) nanoparticles (NPs). The effects of HFO NPs to PES weight ratio (0-1.5) on the physicochemical properties of the resultant HFO/PES adsorptive membranes were investigated with respect to the surface chemistry and roughness as well as structural morphologies using different analytical instruments. The adsorptive performance of the HFO NPs/PES membranes was studied via batch adsorption experiments under various conditions by varying solution pH, initial concentration of Cr(VI), and contact time. The results showed that the membrane made of HFO/PES at a weight ratio of 1.0 exhibited the highest adsorption capacity which is 13.5 mg/g. Isotherm and kinetic studies revealed that the mechanism is best fitted to the Langmuir model and pseudo-second-order model. For filtration of Cr(VI), the best promising membranes showed improved water flux (629.3 L/m² h) with Cr(VI) ion removal of 75%. More importantly, the newly developed membrane maintained the Cr(VI) concentration below the maximum contamination level (MCL) for up to 9 h.

Hydrothermal synthesis of hardened diatomite-based adsorbents with analcime formation for methylene blue adsorption

A tough diatomite-based adsorbent with analcime formation was synthesized hydrothermally and used to capture methylene blue efficiently.

Optimized preparation conditions of TiO2 deposited on SiO2 solid superacid nanotubes as filler materials

TSANs were employed as novel filler materials to prepare TSANs/PSF composite membranes with MRLs, improving the integrated properties of the membranes.

Synthesis of ionic liquid-modified BiPO4 microspheres with hierarchical flower-like architectures and enhanced photocatalytic activity

Ionic liquid modified onto the surface of BiPO₄ can trap photoexcited electrons and enhance the separation of electron–hole pairs.