From Brush to Dendritic Structure: Tool for Tunable Interfacial Compatibility between the Iron-Based Particles and Silicone Oil in Magnetorheological Fluids

Comprehensive magnetic particle stability together with compatibility between them and liquid medium (silicone oil) is still a crucial issue in the case of magnetorheological (MR) suspensions to guarantee their overall stability and MR performance. Therefore, this study is aimed at improving the interfacial stability between the carbonyl iron (CI) particles and silicone oil. In this respect, the particles were modified with polymer brushes and dendritic structures of poly(2-(trimethylsilyloxy)ethyl methacrylate) (PHEMATMS), called CI-brushes or CI-dendrites, respectively, and their stability properties (corrosion, thermo-oxidation, and sedimentation) were compared to neat CI ones. Compatibility of the obtained particles and silicone oil was investigated using contact angle and off-state viscosity investigation. Finally, the magneto-responsive capabilities in terms of yield stress and reproducibility of the MR phenomenon were thoroughly investigated. It was found that MR suspensions based on CI-brushes had significantly improved compatibility properties than those of neat CI ones; however, the CI-dendrites-based suspension possessed the best capabilities, while the MR performance was negligibly suppressed.

Magnetizing Polymer Particles with a Solvent-Free Single Stage Process Using Superparamagnetic Iron Oxide Nanoparticles (SPION)s

Magnetic polymer composites are used in a variety of applications in many industries. Their production methods are usually time-consuming and solvent-intensive as they are performed in liquid phase processes, such as emulsion polymerization or precipitation. In this work, a quick, easy, and solvent-free method is presented to coat polymer particles with a discrete, non-coherent coating of superparamagnetic nanoparticles. The results of the dry coating process are evaluated optically, by means of scanning electron microscopy (SEM), via powder X-ray diffraction and thermally by means of differential scanning calorimetry, before finally demonstrating the effectiveness of dry coating by means of a vibrating sample magnetometer.

Stable Magnetorheological Fluids Containing Bidisperse Fillers with Compact/Mesoporous Silica Coatings

A drawback of magnetorheological fluids is low kinetic stability, which severely limits their practical utilization. This paper describes the suppression of sedimentation through a combination of bidispersal and coating techniques. A magnetic, sub-micro additive was fabricated and sequentially coated with organosilanes. The first layer was represented by compact silica, while the outer layer consisted of mesoporous silica, obtained with the oil–water biphase stratification method. The success of the modification technique was evidenced with transmission electron microscopy, scanning electron microscopy/energy-dispersive X-ray spectroscopy and Fourier-transform infrared spectroscopy. The coating exceptionally increased the specific surface area, from 47 m2/g (neat particles) up to 312 m2/g, which when combined with lower density, resulted in remarkable improvement in the sedimentation profile. At this expense, the compact/mesoporous silica slightly diminished the magnetization of the particles, while the magnetorheological performance remained at an acceptable level, as evaluated with a modified version of the Cross model. Sedimentation curves were, for the first time in magnetorheology, modelled via a novel five-parameter equation (S-model) that showed a robust fitting capability. The sub-micro additive prevented the primary carbonyl iron particles from aggregation, which was projected into the improved sedimentation behavior (up to a six-fold reduction in the sedimentation rate). Detailed focus was also given to analyze the implications of the sub-micro additives and their surface texture on the overall behavior of the bidisperse magnetorheological fluids.

Formulation of Magneto-Responsive Hydrogels from Dually Cross-Linked Polysaccharides: Synthesis, Tuning and Evaluation of Rheological Properties

Smart hydrogels based on natural polymers present an opportunity to fabricate responsive scaffolds that provide an immediate and reversible reaction to a given stimulus. Modulation of mechanical characteristics is especially interesting in myocyte cultivation, and can be achieved by magnetically controlled stiffening. Here, hyaluronan hydrogels with carbonyl iron particles as a magnetic filler are prepared in a low-toxicity process. Desired mechanical behaviour is achieved using a combination of two cross-linking routes—dynamic Schiff base linkages and ionic cross-linking. We found that gelation time is greatly affected by polymer chain conformation. This factor can surpass the influence of the number of reactive sites, shortening gelation from 5 h to 20 min. Ionic cross-linking efficiency increased with the number of carboxyl groups and led to the storage modulus reaching 103 Pa compared to 101 Pa–102 Pa for gels cross-linked with only Schiff bases. Furthermore, the ability of magnetic particles to induce significant stiffening of the hydrogel through the magnetorheological effect is confirmed, as a 103-times higher storage modulus is achieved in an external magnetic field of 842 kA·m−1. Finally, cytotoxicity testing confirms the ability to produce hydrogels that provide over 75% relative cell viability. Therefore, dual cross-linked hyaluronan-based magneto-responsive hydrogels present a potential material for on-demand mechanically tunable scaffolds usable in myocyte cultivation.

Atom Transfer Radical Polymerization of Pyrrole-Bearing Methacrylate for Production of Carbonyl Iron Particles with Conducting Shell for Enhanced Electromagnetic Shielding

The conducting polymer poly(2-(1H-pyrrole-1-yl)ethyl methacrylate (PPEMA) was synthesized by conventional atom transfer radical polymerization for the first time from free as well as surface-bonded alkyl bromide initiator. When grafted from the surface of carbonyl iron (CI) a substantial conducting shell on the magnetic core was obtained. Synthesis of the monomer as well as its polymer was confirmed using proton spectrum nuclear magnetic resonance (¹H NMR). Polymers with various molar masses and low dispersity showed the variability of this approach, providing a system with a tailorable structure and brush-like morphology. Successful grafting from the CI surface was elucidate by transmission electron microscopy and Fourier-transform infrared spectroscopy. Very importantly, thanks to the targeted nanometer-scale shell thickness of the PPEMA coating, the magnetization properties of the particles were negligibly affected, as confirmed using vibration sample magnetometry. Smart elastomers (SE) consisting of bare CI or CI grafted with PPEMA chains (CI-PPEMA) and silicone elastomer were prepared and dynamic mechanical properties as well as interference shielding ones were investigated. It was found that short polymer chains grafted to the CI particles exhibited the plasticizing effect, which might be interesting from the magnetorheological point of view, and more interestingly, in comparison to the neat CI-based sample, it provided enhanced electromagnetic shielding of nearly 30 dB in thickness of 500 μm. Thus, SE containing the newly synthesized CI-PPEMA hybrid particles also exhibited considerably enhanced damping factor and proper mechanical performance, which make the material highly promising from various practical application points of view.

Effect of Nano-Sized Poly(Butyl Acrylate) Layer Grafted from Graphene Oxide Sheets on the Compatibility and Beta-Phase Development of Poly(Vinylidene Fluoride) and Their Vibration Sensing Performance

In this work, graphene oxide (GO) particles were modified with a nano-sized poly(butyl acrylate) (PBA) layer to improve the hydrophobicity of the GO and improve compatibility with PVDF. The improved hydrophobicity was elucidated using contact angle investigations, and exhibit nearly 0° for neat GO and 102° for GO-PBA. Then, the neat GO and GO-PBA particles were mixed with PVDF using a twin screw laboratory extruder. It was clearly shown that nano-sized PBA layer acts as plasticizer and shifts glass transition temperature from −38.7 °C for neat PVDF to 45.2 °C for PVDF/GO-PBA. Finally, the sensitivity to the vibrations of various frequencies was performed and the piezoelectric constant in the thickness mode, d33, was calculated and its electrical load independency were confirmed. Received values of the d33 were for neat PVDF 14.7 pC/N, for PVDF/GO 20.6 pC/N and for PVDF/GO-PBA 26.2 pC/N showing significant improvement of the vibration sensing and thus providing very promising systems for structural health monitoring and data harvesting.

Magnetic Soft Materials and Robots

In conventional classification, soft robots feature mechanical compliance as the main distinguishing factor from traditional robots made of rigid materials. Recent advances in functional soft materials have facilitated the emergence of a new class of soft robots capable of tether-free actuation in response to external stimuli such as heat, light, solvent, or electric or magnetic field. Among the various types of stimuli-responsive materials, magnetic soft materials have shown remarkable progress in their design and fabrication, leading to the development of magnetic soft robots with unique advantages and potential for many important applications. However, the field of magnetic soft robots is still in its infancy and requires further advancements in terms of design principles, fabrication methods, control mechanisms, and sensing modalities. Successful future development of magnetic soft robots would require a comprehensive understanding of the fundamental principle of magnetic actuation, as well as the physical properties and behavior of magnetic soft materials. In this review, we discuss recent progress in the design and fabrication, modeling and simulation, and actuation and control of magnetic soft materials and robots. We then give a set of design guidelines for optimal actuation performance of magnetic soft materials. Lastly, we summarize potential biomedical applications of magnetic soft robots and provide our perspectives on next-generation magnetic soft robots.

Gelatine-Coated Carbonyl Iron Particles and Their Utilization in Magnetorheological Suspensions

This study demonstrates the formation of biocompatible magnetic particles into organized structures upon the application of an external magnetic field. The capability to create the structures was examined in silicone-oil suspensions and in a gelatine solution, which is commonly used as a blood plasma expander. Firstly, the carbonyl iron particles were successfully coated with gelatine, mixed with a liquid medium in order to form a magnetorheological suspension, and subsequently the possibility of controlling their rheological parameters via a magnetic field was observed using a rotational rheometer with an external magnetic cell. Scanning electron microscopy, infrared spectroscopy, and thermogravimetric analysis confirmed the successful coating process. The prepared magnetorheological suspensions exhibited a transition from pseudoplastic to Bingham behavior, which confirms their capability to create chain-like structures upon application of a magnetic field, which thus prevents the liquid medium from flowing. The observed dynamic yield stresses were calculated using Robertson-Stiff model, which fit the flow curves of the prepared magnetorheological suspensions well.

Core-Shell Structured Magnetite-Poly(diphenylamine) Microspheres and Their Tunable Dual Response under Magnetic and Electric Fields

Core-shell type poly(diphenylamine)-coated magnetite (Fe₃O₄-PDPA) microspheres were designed and adopted as a novel actively tunable smart material which is responsive under both electric and magnetic fields. Their morphology, chemical structure, crystalline structure, and thermal properties were characterized using scanning electron microscopy, transmission electron microscope, Fourier transform-infrared spectroscopy, X-ray diffraction, and a thermal gravimetric analyzer. Their magnetic and dielectric properties were determined using vibrating-sample magnetometer and an LCR meter, respectively. They were dispersed in silicone oil and their electrorheological (ER) and magnetorheological (MR) responses under the electric and magnetic fields, respectively, were examined. The formation of chain structure of Fe₃O₄-PDPA based E/MR fluid under the application of electric field or magnetic field was observed by an optical microscopy and the sedimentation stability was observed by a Turbiscan optical analyzer system. It was observed that the yield stress, ER efficiency, and leakage current density increased with an increase in the particle concentration, while the slope of the electric field-dependent yield stress decreased. Several models such as the Bingham model, Herschel-Bulkley model, and Cho-Choi-Jhon equations were used to describe the shear stress curves of the ER fluid; the curves fitted well. For the dielectric properties, the two types of ER fluids tested displayed the same relaxation time and distribution; however, the one with the higher concentration had a higher dielectric constant and polarizability. The Fe₃O₄-PDPA based MR fluid (10 vol %) exhibited typical MR properties. In addition, the Herschel-Bulkley model matched well with the shear stress curves under a magnetic field.

Magnetic Polymer Composite Particles: Design and Magnetorheology

As a family of smart functional hybrid materials, magnetic polymer composite particles have attracted considerable attention owing to their outstanding magnetism, dispersion stability, and fine biocompatibility. This review covers their magnetorheological properties, namely, flow curve, yield stress, and viscoelastic behavior, along with their synthesis. Preparation methods and characteristics of different types of magnetic composite particles are presented. Apart from the research progress in magnetic polymer composite synthesis, we also discuss prospects of this promising research field.

Systematic Review on the Effects, Roles and Methods of Magnetic Particle Coatings in Magnetorheological Materials

Magnetorheological (MR) material is a type of magneto-sensitive smart materials which consists of magnetizable particles dispersed in a carrier medium. Throughout the years, coating on the surface of the magnetic particles has been developed by researchers to enhance the performance of MR materials, which include the improvement of sedimentation stability, enhancement of the interaction between the particles and matrix mediums, and improving rheological properties as well as providing extra protection against oxidative environments. There are a few coating methods that have been employed to graft the coating layer on the surface of the magnetic particles, such as atomic transfer radical polymerization (ATRP), chemical oxidative polymerization, and dispersion polymerization. This paper investigates the role of particle coating in MR materials with the effects gained from grafting the magnetic particles. This paper also discusses the coating methods employed in some of the works that have been established by researchers in the particle coating of MR materials.

Nanoparticles Functionalized by Conducting Polymers and Their Electrorheological and Magnetorheological Applications

Conducting polymer-coated nanoparticles used in electrorheological (ER) and magnetorheological (MR) fluids are reviewed along with their fabrication methods, morphologies, thermal properties, sedimentation stabilities, dielectric properties, and ER and MR characteristics under applied electric or magnetic fields. After functionalization of the conducting polymers, the nanoparticles exhibited properties suitable for use as ER materials, and materials in which magnetic particles are used as a core could also be applied as MR materials. The conducting polymers covered in this study included polyaniline and its derivatives, poly(3,4-ethylenedioxythiophene), poly(3-octylthiophene), polypyrrole, and poly(diphenylamine). The modified nanoparticles included polystyrene, poly(methyl methacrylate), silica, titanium dioxide, maghemite, magnetite, and nanoclay. This article reviews many core-shell structured conducting polymer-coated nanoparticles used in ER and MR fluids and is expected to contribute to the understanding and development of ER and MR materials.

Smart Non-Woven Fiber Mats with Light-Induced Sensing Capability

This article is focused on the facile procedure for 2D graphene oxide (GO) fabrication, utilizing reversible de-activation polymerization approach and therefore enhanced compatibility with surrounding polymer matrix. Such tunable improvement led to a controllable sensing response after irradiation with light. The neat GO as well as surface initiated atom transfer radical polymerization (SI-ATRP) grafted particles were investigated by atomic force microscopy, Fourier transform infrared spectroscopy and thermogravimetric analysis. To confirm the successful surface reduction, X-ray photoelectron spectroscopy and Raman spectroscopy was utilized. The composites in form of non-woven fiber mats containing ungrafted GO and controllably grafted GO with compact layer of polymer dispersed in poly(vinylidene-co-hexafluoropropylene) were prepared by electrospinning technique and characterized by scanning electron microscopy. Mechanical performance was characterized using dynamic mechanical analysis. Thermal conductivity was employed to confirm that the conducting filler was well-dispersed in the polymer matrix. The presented controllable coating with polymer layer and its impact on the overall performance, especially photo-actuation and subsequent contraction of the material aiming on the sensing applications, was discussed.

Tailoring Performance, Damping, and Surface Properties of Magnetorheological Elastomers via Particle-Grafting Technology

A novel concept based on advanced particle-grafting technology to tailor performance, damping, and surface properties of the magnetorheological elastomers (MREs) is introduced. In this work, the carbonyl iron (CI) particles grafted with poly(trimethylsilyloxyethyl methacrylate) (PHEMATMS) of two different molecular weights were prepared via surface-initiated atom transfer radical polymerization and the relations between the PHEMATMS chain lengths and the MREs properties were investigated. The results show that the magnetorheological performance and damping capability were remarkably influenced by different interaction between polydimethylsiloxane chains as a matrix and PHEMATMS grafts due to their different length. The MRE containing CI grafted with PHEMATMS of higher molecular weight exhibited a greater plasticizing effect and hence both a higher relative magnetorheological effect and enhanced damping capability were observed. Besides bulk MRE properties, the PHEMATMS modifications influenced also field-induced surface activity of the MRE sheets, which manifested as notable changes in surface roughness.

Magnetorheology of a magnetic fluid based on Fe3O4immobilized SiO2core–shell nanospheres: experiments and molecular dynamics simulations

The MR effect of an Fe₃O₄-immobilized-SiO₂-nanosphere based magnetic fluid was 25 times larger than that of an Fe₃O₄based magnetic fluid.

Carbonyl iron coated with a sulfobetaine moiety as a biocompatible system and the magnetorheological performance of its silicone oil suspensions

In this study, surface modification of carbonyl iron (CI) particles with sulfobetaine moieties (SBE) was performed by the silanization of activated CI to form stable CI–SBE particles.