Phosphonium Ionic Liquid-Activated Sulfur Vulcanization: A Way Forward to Reduce Zinc Oxide Levels in Industrial Rubber Formulations

Extensive use of zinc oxide and accelerators such as diphenyl guanidine (DPG) in the vulcanization of rubber composites entail potential environmental risks. These are pervasive contaminants of roadway runoff originating from tire wear particles (TWPs). Herein, the effect of phosphonium ionic liquids (PILs) in styrene-butadiene rubber compounds was demonstrated with reduced ZnO loading and no DPG to minimize the environmental footprint of the vulcanization process. The structure and chemistry of PILs were found to be the influencing parameters impelling the cross-linking kinetics, enabling shorter induction times. The generation of active Zn²⁺ sites by PILs was examined through FTIR spectroscopy, calorimetry, and molecular dynamics simulations. From a tire application perspective, the PILs not only enhanced the cure kinetics but also improved the dynamic-mechanical behavior of the rubber composites. Consequently, the harm caused by TWPs to the atmosphere, fuel intake, and CO₂ emissions was minimal, thereby confirming the potential use of PILs in the tire industry.

INTRODUCING BIOBASED NONPOLAR BOTTLEBRUSH β-MYRCENE SEGMENTS TO IMPROVE SILICA DISPERSION FOR SUSTAINABLE SSBR/SILICA NANOCOMPOSITES

To overcome the problem of fossil fuel depletion and associated environmental issues arising from the use of tire tread elastomers, a convenient, environmentally friendly, and highly efficient strategy was developed to prepare high-performance green solution polymerized styrene–butadiene rubber (SSBR)/silica nanocomposites by improving silica dispersion in the nonpolar polymer matrix via the introduction of a biobased nonpolar bottlebrush segment with two double bonds. Various elastomers containing biobased nonpolar bottlebrush β-myrcene segments were synthesized using an industrially robust anionic polymerization method. Results of rubber process analysis, small-angle X-ray scattering, scanning electron microscopy, and transmission electron microscopy revealed that rubber with myrcene could significantly improve silica dispersibility and inhibit the strong filler–filler interactions, which are due to the formation of hydrogen bonding between the double bonds in the myrcene block and silanol groups on the silica surface and possibly to the spreading or infiltrating of myrcene bottlebrush segments onto silica. Furthermore, for the modified rubber, rolling resistance decreased by 41.7%, tear strength increased by 20.78%, and tensile strength increased by 77.8% with the elongation at break remained practically unchanged as compared with the unmodified silica/SSBR composite. On the basis of aforementioned assessment, we believe that silica-reinforced β-myrcene–based styrene–butadiene integrated rubber is a versatile and promising candidate for future tire tread elastomers.

Structure-Gas Barrier Property Relationship in a Novel Polyimide Containing Naphthalene and Amide Groups: Evaluation by Experiments and Simulations

In order to meet the increasingly stringent requirements for heat resistance and barrier properties in the packaging and electronic device encapsulation field. A high-barrier polyimide (NAPPI) contains naphthalene ring and amide group was prepared by polymerization of a novel diamine (NAPDA) and pyromellitic dianhydride. The structure and properties of diamine monomers and polymers were characterized. Results show that the NAPPI exhibits superior barrier properties with extremely low water vapor and oxygen transmission rate values of 0.14 g·m⁻²·day⁻¹ and 0.04 cm³·m⁻²·day⁻¹, respectively. In addition, the NAPPI presents outstanding mechanical properties and thermal stability as well. This article attempts to explore the relationship between NAPPI structure and barrier properties by combining experiment and simulation. Studies on positron annihilation lifetime spectroscopy, Wide angle X-ray diffractograms and molecular dynamics simulations prove that the NAPPI has smaller interplanar spacing and higher chain regularity. In addition, the strong chain rigidity and interchain cohesion of NAPPI due to the presence of the rigid naphthalene ring and a large number of hydrogen bond interactions formed by amide groups result in compact chain packing and smaller free volume, which reduces the solubility and diffusibility of small molecules in the matrix. In general, the simulation results are consistent with the experimental results, which are important for understanding the barrier mechanism of NAPPI.

Role of Interface Structure and Chain Dynamics on the Diverging Glass Transition Behavior of SSBR-SiO2-PIL Elastomers

Intermolecular interactions between the constituents of a polymer nanocomposite at the polymer-particle interface strongly affect the segmental mobility of polymer chains, correlated with their glass transition behavior, and are responsible for the improved dynamical viscoelastic properties. In this work, we emphasized on the evolution of characteristic interfaces and their dynamics in silica (SiO2 NP)-reinforced, solution-polymerized, styrene butadiene rubber (SSBR) composites, whose relative prevalence varied with the phosphonium ionic liquid (PIL) volume fraction, used as an interfacial modifier. The molecular origins of such interfaces were examined through systematic dielectric spectroscopy, molecular dynamics (MD) simulations, and dynamic-mechanical analyses. The PIL facilitated H-bonding, cation-π, surface-phenyl, and van der Waals interfacial interactions between SSBR and SiO2 NP, thereby regulating the polymer chain dynamics, orientation, and mean-square displacement. Specifically, the mass density profiles from MD simulations revealed the dynamic gradient of polymer chains in the interfacial region as a function of radial distance from the center of mass of the SiO2 NP surface. The results showed a structuring effect to result in well-resolved density peaks at specific radial distances with the tangential orientation of styrene monomers in the vicinity of the SiO2 NP surface. These domino effects highlighted strong interfacial interactions to have an indispensable effect on the viscoelastic performance and thermal motion of SSBR molecular chains, leading to a higher glass transition temperature (T g) by ∼15 K, validating the experimental data. More importantly, our results gave new insights into the fundamental understanding of the fact that the strength of intermolecular interactions induced by PIL at the polymer-particle interface is the key to control the α-relaxation dynamics and T g optimization, desired for specific applications.

Material identification for improving the strength of silica/SBR interface using MD simulations

Comprehensive molecular dynamics simulations are conducted to identify material modifications which can improve strength and reduce hysteresis losses at the nanointerfaces formed between silica, silane coupling agent (SCA) and styrene-butadiene rubber (SBR), all of which are important ingredients of green tyres. Improving strength and reducing hysteresis losses at such interfaces are expected to reduce rolling resistance (RR), consequently lowering greenhouse emissions. Various modifications considered in this work include a variety of SBR blends, several SCA and surface occupancies of SCA on the silica surface. To tackle a large number of combinations possible and identify modifications which may improve the nature of the interfaces, a hierarchical computational framework is developed. The reduced sample space of such material modifications may be more amenable to comprehensive and computationally or experimentally expensive studies. It was found that some amino-based SCA in combination with certain blends of SBR can improve the interfaces strength and lower hysteresis losses, when compared to the commonly used bis[3-(triethoxysilyl)propyl]tetrasulfide (TESPT), which is a sulphur-based SCA.

Investigation of nanoparticle-polymer interaction in bio-based nanosilica-filled PLA/NR nanocomposites: molecular dynamics simulation

Molecular dynamics (MD) simulation, by employing the COMPASS force field, was utilized to investigate structural and thermal characteristics as well as interfacial interactions between components of nanocomposite consisting of poly(lactic acid) (PLA)/natural rubber (NR)/nanosilica, abbreviated as PSxN, where 1 ≤ x ≤ 7 and it represents the parts of SiO₂ nanoparticles added to the PLA/NR (PN) blend. Analysis of the obtained results including density (ρ), fractional free volume (FFV), glass transition temperature (T_g), interaction energy (E_interaction), and radial distribution function (RDF) of these nanocomposites was performed. Comparing E_interaction of nanocomposites with that of the PN blend showed that the interactions between the chains of the two polymers are highly dependent on the added amounts of silica nanoparticles, so that by adding silica to the PN blend to obtain PS1N and PS3N nanocomposites, the amount of E_interaction was reduced to a smaller positive value, which indicates the tendency of the nanocomposite's components to interact with each other. By further addition of silica nanoparticles to have PS5N and PS7N nanocomposites and then by analysis of the RDF results, it was found that the nanoparticles were not well dispersed in these two nanocomposites and they were accumulated in the NR rubbery phase. Therefore, the percolation threshold for silica loading on the PN blend is at most 3 parts (x = 3). These results as well as the other obtained simulation results were compared with the available experimental data, and the agreement observed between them approved the simulation procedure and validated the obtained results.

FUNCTIONALIZED SILICA AS AN ECO-FRIENDLY VULCANIZATION ACCELERATOR TO ENHANCE THE INTERFACIAL INTERACTION IN NR/SILICA COMPOSITES

Xanthate is a class of non-toxic, rapid, and eco-friendly rubber vulcanization accelerator, but it is seldom used in the rubber industry because of its poor thermostability and ease of decomposition. To overcome these drawbacks, silica supported sodium isobutyl xanthate (silica-s-SIBX) was prepared by chemically bonding SIBX onto the silica surface. After loading, the initial degradation temperature (T0), maximum degradation temperature (Tp), and final decomposition temperature (Tf) of silica-s-SIBX were increased by 85.8, 118.9, and 146.9 °C, respectively. Meanwhile, silica-s-SIBX could not only improve the dispersion of fillers in the rubber but also enhance the interfacial interaction between silica and the rubber matrix. Therefore, it may offer new scientific and technological opportunities for preparation of green additives in the rubber industry.

Temperature dependence of the interfacial bonding characteristics of silica/styrene butadiene rubber composites: a molecular dynamics simulation study

Based on our previous studies on the modification of in-chain styrene butadiene rubber (SBR) using 3-mercaptopropionic acid as well as its composites filled with silica, we further constructed two types of models (amorphous and layered) to investigate the temperature dependence of the interfacial bonding characteristics of silica/SBR composites via molecular dynamics (MD) simulation. The competing effects of rubber–rubber interactions and filler–rubber interactions were identified, and the relationship between the competing effects and the temperature was determined. Besides this, the effect of temperature on the mobility and distribution of SBR chains on the surface of silica was investigated. It was found that the stronger the interfacial interactions, the less sensitive the motion of SBR chains to temperature. Finally, the number and length of hydrogen bonds as a function of temperature were analyzed. These simulated results deepened the understanding of interface temperature dependence of the silica/SBR composites and gave a molecular level explanation for the existence of an optimum modifier content (14.2 wt%) that is temperature independent.

Temperature dependence of the interface between silica and styrene butadiene rubber modified by 3-mercaptopropionic acid was investigated by molecular dynamics simulation.

Interfacial interaction modes construction of various functional SSBR–silica towards high filler dispersion and excellent composites performances

The impacts of the interfacial interaction modes and their strength on the filler dispersion and composites performances were clearly clarified.

A combined molecular dynamics simulation and experimental method to study the compatibility between elastomers and resins

C5 and C9 petroleum resins are widely used in the rubber industry and their softening, tackifying and reinforcing effects highly depend on their compatibility and interaction strength with the rubber matrix. Herein, we chose five commercially used petroleum resins and two industrial solution polymerized styrene-butadiene rubbers (SSBR). By employing atomistic molecular dynamics (MD) simulation, the influence of resin composition on the compatibility was studied. Results show that different compatibility orders obtained from the solubility parameter (δ), binding energy (E_binding), mean square displacement (MSD), and the related self-diffusion coefficient (D_s) match well with each other, and are consistent with our experimental solubility parameter data. More importantly, by calculating the non-bond energy (E_non-bond) between single resin chain and rubber units (styrene unit, trans-1,4 unit, cis-1,4 unit, and vinyl unit), it was found that the styrene unit has the strongest interaction with resins, while the cis-1,4 unit has the weakest, which fits well with the solubility parameter result that resins have better compatibility with SSBR than cis-polybutadiene rubber (cis-BR). This chain/unit level MD method saves much time compared to the traditional chain/chain level method. In general, by combining MD simulation and experiments, our work provides some guidance to a compatibility investigation between rubbers and resins, and may promote design and development of high-performance resins and other new materials.

Chain/unit level non-bond energy can predict chain/chain level compatibility through MD simulation.

Tailoring silica–rubber interactions by interface modifiers with multiple functional groups

Tailoring silica–rubber interactions using TMPMP (TV₀) and single (TV₁), double (TV₂) and triple (TV₃) VTES modified TMPMP.