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Liu S, He M, Qin Q, Liu W, Liao L, Qin S. Expanded Properties and Applications of Porous Flame-Retardant Polymers Containing Graphene and Its Derivatives. Polymers (Basel) 2024; 16:2053. [PMID: 39065369 PMCID: PMC11280740 DOI: 10.3390/polym16142053] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2024] [Revised: 07/11/2024] [Accepted: 07/15/2024] [Indexed: 07/28/2024] Open
Abstract
With the integration and miniaturization of modern equipment and devices, porous polymers, containing graphene and its derivatives, with flame-retardancy have become a research hotspot. In this paper, the expanded properties and high-end applications of flame-retardant porous materials containing graphene and its derivatives were discussed. The research progress regarding graphene-based porous materials with multiple energy conversion, thermal insulation, an electromagnetic shielding property, and a high adsorption capacity were elucidated in detail. The potential applications of materials with the above-mentioned properties in firefighter clothing, fire alarm sensors, flexible electronic skin, solar energy storage, energy-saving buildings, stealth materials, and separation were summarized. The construction strategies, preparation methods, comprehensive properties, and functionalization mechanisms of these materials were analyzed. The main challenges and prospects of flame-retardant porous materials containing graphene and its derivatives with expanded properties were also proposed.
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Affiliation(s)
- Shan Liu
- College of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang 550003, China
| | - Min He
- College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China
| | - Qingdong Qin
- College of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang 550003, China
| | - Wei Liu
- College of Materials and Energy Engineering, Guizhou Institute of Technology, Guiyang 550003, China
| | - Longfeng Liao
- College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China
| | - Shuhao Qin
- College of Materials and Metallurgy, Guizhou University, Guiyang 550025, China
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2
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Ostermann M, Bilotto P, Kadlec M, Schodl J, Duchoslav J, Stöger-Pollach M, Lieberzeit P, Valtiner M. l-Ascorbic Acid Treatment of Electrochemical Graphene Nanosheets: Reduction Optimization and Application for De-Icing, Water Uptake Prevention, and Corrosion Resistance. ACS APPLIED MATERIALS & INTERFACES 2023; 15:22471-22484. [PMID: 37125734 PMCID: PMC10176320 DOI: 10.1021/acsami.2c22854] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/11/2023]
Abstract
The aeronautical industry demands facile lightweight and low-cost solutions to address climate crisis challenges. Graphene can be a valid candidate to tackle these functionalities, although its upscalability remains difficult to achieve. Consequently, graphene-related materials (GRM) are gathering massive attention as top-down graphite exfoliation processes at the industrial scale are feasible and often employed. In this work, environmentally friendly produced partially oxidized graphene nanosheets (POGNs) reduced by green solvents such as l-Ascorbic Acid to rGNs are proposed to deliver functional coatings based on a glass fiber composite or coated Al2024 T3 for strategic R&D questions in the aeronautical industry, i.e., low energy production, de-icing, and water uptake. In detail, energy efficiency in rGNs production is assessed via response-surface modeling of the powder conductivity, hence proposing an optimized reduction window. De-Icing functionality is verified by measuring the stable electrothermal property of an rGNs based composite over 24 h, and water uptake is elucidated by evaluating electrochemical and corrosion properties. Moreover, a mathematical model is proposed to depict the relation between the layers' sheet resistance and applied rGNs mass per area, which extends the system to other graphene-related materials, conductive two-dimensional materials, and various substrates. To conclude, the proposed system based on rGNs and epoxy paves the way for future multifunctional coatings, able to enhance the resistance of surfaces, such as airplane wings, in a flight harsh environment.
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Affiliation(s)
- Markus Ostermann
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
- Institute of Physical Chemistry, University of Vienna, A-1090 Vienna, Austria
| | - Pierluigi Bilotto
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
| | - Martin Kadlec
- VZLU - Czech Aerospace Research Centre, CZ-199 05 Praha, Czech Republic
| | - Jürgen Schodl
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
| | - Jiri Duchoslav
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
- Center for Surface and Nanoanalytics (ZONA), Johannes Kepler University Linz, A-4040 Linz, Austria
| | - Michael Stöger-Pollach
- University Service Centre for Transmission Electron Microscopy (USTEM), TU Wien, A-1040 Vienna, Austria
- Institute for Solid State Physics, TU Wien, A-1040 Vienna, Austria
| | - Peter Lieberzeit
- Institute of Physical Chemistry, University of Vienna, A-1090 Vienna, Austria
| | - Markus Valtiner
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
- Applied Interface Physics, TU Wien, A-1040, Vienna, Austria
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3
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Ostermann M, Schodl J, Lieberzeit PA, Bilotto P, Valtiner M. Lightning Strike Protection: Current Challenges and Future Possibilities. MATERIALS (BASEL, SWITZERLAND) 2023; 16:1743. [PMID: 36837379 PMCID: PMC9965494 DOI: 10.3390/ma16041743] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/29/2023] [Revised: 02/14/2023] [Accepted: 02/15/2023] [Indexed: 06/18/2023]
Abstract
An airplane is statistically struck by lightning every year. The need for lightweight aircraft to reduce the production of carbon dioxide has significantly reduced the presence of metals in favour of composites, resulting in lower lightning strike protection efficiency. In this perspective, we critically review the state of technologies in lightning strike protection solutions based on carbon materials, graphene, and MXenes. Furthermore, we comment on possible future research directions in the field.
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Affiliation(s)
- Markus Ostermann
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
| | - Juergen Schodl
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
| | - Peter A. Lieberzeit
- Institute of Physical Chemistry, University of Vienna, A-1090 Vienna, Austria
| | - Pierluigi Bilotto
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
| | - Markus Valtiner
- CEST GmbH, Centre for Electrochemical Surface Technology, A-2700 Wiener Neustadt, Austria
- Applied Interface Physics, Vienna University of Technology, A-1040 Vienna, Austria
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4
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Zhang W, Zhou M, Kan Y, Chen J, Hu Y, Xing W. Synthesis and flame retardant efficiency study of two phosphorus-nitrogen type flame retardants containing triazole units. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110236] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
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5
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Liu Y, Duan H, Huang Q. Multiscale effect of graphene oxide with short carbon fiber for property improvement of room temperature vulcanized silicone rubber. Polym Bull (Berl) 2022. [DOI: 10.1007/s00289-021-03919-z] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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6
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Campana C, Léger R, Sonnier R, Ienny P, Ferry L. Effect of Hygrothermal Ageing on the Mechanical and Fire Properties of a Flame Retardant Flax Fiber/Epoxy Composite. Polymers (Basel) 2022; 14:polym14193962. [PMID: 36235910 PMCID: PMC9573111 DOI: 10.3390/polym14193962] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/29/2022] [Revised: 09/13/2022] [Accepted: 09/16/2022] [Indexed: 11/16/2022] Open
Abstract
In engineering applications, natural fiber composites must comply with fire requirements including the use of flame retardant. Furthermore, biocomposites are known to be water sensitive. Whether flame retardants affect the water sensitivity and whether water absorption affects the fire behavior and the mechanical performance of biocomposites are the two main topics addressed in this work. In this study, a flax fiber/epoxy composite flame retardant with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) or aluminum diethyl phosphinate (AlPi) was aged in humid atmosphere or by immersion in water. Water absorption kinetics revealed that DOPO induces an increase in equilibrium water content by approximately a factor of 2 due to its intrinsic hygroscopicity and/or its plasticizing effect on the epoxy matrix. In contrast, AlPi does not significantly change the water sensitivity of the biocomposite. Mechanical testing highlighted that, whatever the FR, the evolution of mechanical properties with ageing is governed by the moisture content. The drop of elastic modulus was attributed to a decrease in fiber rigidity due to plasticization, while the increase in tensile strength was assigned to an increase in fiber/matrix friction due to fiber swelling. As regards flame retardancy, only the highest water contents modified the fire behavior. For the AlPi containing biocomposite, the water release resulted in an increase by 50% of the time to ignition, while for the DOPO flame retardant biocomposite the water release was mainly postponed after ignition.
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Affiliation(s)
- Charlotte Campana
- Polymers Composites and Hybrids (PCH), IMT Mines Alès, F-30319 Alès, France
- LMGC, IMT Mines Ales, Montpellier University, CNRS, F-30319 Alès, France
| | - Romain Léger
- LMGC, IMT Mines Ales, Montpellier University, CNRS, F-30319 Alès, France
| | - Rodolphe Sonnier
- Polymers Composites and Hybrids (PCH), IMT Mines Alès, F-30319 Alès, France
| | - Patrick Ienny
- LMGC, IMT Mines Ales, Montpellier University, CNRS, F-30319 Alès, France
| | - Laurent Ferry
- Polymers Composites and Hybrids (PCH), IMT Mines Alès, F-30319 Alès, France
- Correspondence:
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Zou S, Dang L, Li P, Zhu J, Lan S, Zhu D. Organic-Inorganic Modification of Magnesium Borate Rod by Layered Double Hydroxide and 3-Aminopropyltriethoxysilane and Its Effect on the Properties of Epoxy Resin. Polymers (Basel) 2022; 14:polym14173661. [PMID: 36080736 PMCID: PMC9459924 DOI: 10.3390/polym14173661] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/06/2022] [Revised: 08/29/2022] [Accepted: 09/01/2022] [Indexed: 11/16/2022] Open
Abstract
To alleviate the safety hazards associated with the use of epoxy resin (EP), a multifunctional filler was designed. This study firstly combines the superior mechanical properties of magnesium borate rods (MBR) with the excellent smoke suppression and flame-retardant characteristics of layered double hydroxide (LDH). H2PO4- intercalated LDH (LDHP) was coated on the MBR surface to obtain inorganic composite particles MBR@LDHP. Subsequently, MBR@LDHP was modified with 3-aminopropyltriethoxysilane (APES) to obtain organic-inorganic composite particles MBR@LDHP-APES. Eventually, the hybrid particles were added to EP to prepare the composite materials. Thereafter, the morphology, composition, and structure of MBR@LDHP-APES were characterized utilizing scanning electron microscopy (SEM), Fourier transform infrared (FTIR), and X-ray diffraction (XRD). The results indicated the successful preparation of MBR@LDHP-APES, after which we investigated the effects of MBR@LDHP-APES on the smoke suppression, flame retardancy, and mechanical characteristics of EP. As observed, the EP composites containing 7.5 wt% MBR@LDHP-APES exhibited superior smoke suppression and flame retardancy abilities. The limiting oxygen index reached 33.5%, which is 36.73% greater than pure EP, and the lowest values of total heat and smoke release were observed for the composite materials. In addition, the mechanical properties test revealed that MBR@LDHP-APES considerably enhanced the tensile strength as well as the flexural strength of the composites. Furthermore, mechanistic studies suggested that the barrier effect of MBR, endothermic decomposition of LDHP, and the synergistic effect of LDHP and APES contributed essentially to the smoke suppression and flame-retardant properties of the material. The findings of this research point to a potential method for enhancing the EP's ability to suppress smoke and flames while enhancing its mechanical properties.
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Korobeinichev O, Shaklein A, Trubachev S, Karpov A, Paletsky A, Chernov A, Sosnin E, Shmakov A. The Influence of Flame Retardants on Combustion of Glass Fiber-Reinforced Epoxy Resin. Polymers (Basel) 2022; 14:polym14163379. [PMID: 36015637 PMCID: PMC9416137 DOI: 10.3390/polym14163379] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/28/2022] [Revised: 08/11/2022] [Accepted: 08/17/2022] [Indexed: 11/17/2022] Open
Abstract
For the first time, next to the flammability tests (LOI, UL-94 HB, VBB, TGA), experimental tests and computer simulation have been conducted on the flame spread and combustion of glass fiber-reinforced epoxy resins (GFRER) with 6% graphene and 6% DDM-DOPO flame-retardant additives. The downward rates of flame spread (ROS) in opposed flow with oxidizer and the upward ROS along GFRER composites have been first measured as well as the distribution of temperature over the combustion surface of the composites with flame-retardant additives and without them. The LOI and UL-94 HB tests showed a reduction in the flammability of GFRER when flame retardants were added and predicted a higher effectiveness of DDM-DOPO compared to graphene. Adding DDM-DOPO resulted in increasing the rate of formation of the volatile pyrolysis products and their yield, indicating, together with the other data obtained, the gas phase mechanism of the flame retardant’s action. Adding graphene resulted in an increase in the soot release on the burning surface and an increase in the amount of non-volatile pyrolysis products on the burning surface, reducing the amount of fuel that participated in the oxidation reactions in the gas phase. The developed numerical combustion model for GFRER with a DDM-DOPO additive, based on the action of DDM-DOPO as a flame retardant acting in the gas phase, satisfactorily predicts the effect of this flame retardant on the reduction in downward ROS over GFRER for 45–50% oxygen concentrations. The developed model for GFRER with graphene additive, based on a reduction in the amount of fuel and increase in the amount of incombustible volatile pyrolysis products when graphene is added, predicts with good accuracy downward ROS over GFRER depending on oxygen concentration.
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Affiliation(s)
- Oleg Korobeinichev
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
- Correspondence:
| | | | - Stanislav Trubachev
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
- Department of Physics, Novosibirsk State University, 630090 Novosibirsk, Russia
| | | | - Alexander Paletsky
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
| | - Anatoliy Chernov
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
| | - Egor Sosnin
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
- Department of Physics, Novosibirsk State University, 630090 Novosibirsk, Russia
| | - Andrey Shmakov
- Institute of Chemical Kinetics and Combustion, 630090 Novosibirsk, Russia
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9
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Wang X, Zhou C, Dai S, Wang J, Pan Z, Zhou H. Function of chitosan in a
DOPO
‐based flame retardant modified epoxy resin. J Appl Polym Sci 2022. [DOI: 10.1002/app.51593] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Xinyu Wang
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
| | - Chenyu Zhou
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
| | - Shengsong Dai
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
| | - Junjie Wang
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
| | - Zhiquan Pan
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
| | - Hong Zhou
- School of Chemistry and Environmental Engineering Wuhan Institute of Technology Wuhan China
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10
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DOPO/Silicon/CNT Nanohybrid Flame Retardants: Toward Improving the Fire Safety of Epoxy Resins. Polymers (Basel) 2022; 14:polym14030565. [PMID: 35160554 PMCID: PMC8838260 DOI: 10.3390/polym14030565] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/19/2021] [Revised: 01/10/2022] [Accepted: 01/14/2022] [Indexed: 11/16/2022] Open
Abstract
Novel DOPO/silicon/CNT nanohybrid flame retardants (FR-CNTs) were synthesized and FR-CNTs were introduced into epoxy resins through thermal curing process. The SEM and TEM results indicate that CNTs distribute uniformly in epoxy resins due to the good dispersion of CNTs in DOPO/silicon/CNT nanohybrid flame retardants. The thermal stability and flame-retardant properties of EP/FR-CNTs composites are improved, which is attributed to the good dispersion of DOPO/silicon/CNT nanohybrid. The cone calorimeter results demonstrate that FR-CNTs can reduce peak heat release and the release of toxic gas effectively compared with EP/CNTs and EP/CNT/FR composites. The char-residue analysis indicates that the improved flame-retardant properties are due to the char-reinforcing effects and the catalyzing charring effect of FR-CNTs, which provides enough time for flame retardants to trap radicals. Generally, the char layers, which act as insulating barrier, can reduce the releasing of flammable gases and protect the underlying epoxy resins from the heat source.
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11
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Shen Y, Sun Q, Liu L, Xu H, Wei J, Chen X, Song X, Zhang B. A green COPD flame retardant for improving poly(l-lactic acid). Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2021.109809] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
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12
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Li D, Zhang Z, Wang S, Xu M, Li B. A monomolecular intumescent flame retardant for improvement simultaneously of fire safety, smoke suppression, and mechanical properties of epoxy resin. J Appl Polym Sci 2021. [DOI: 10.1002/app.52104] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Dongsheng Li
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Chemistry, Chemical Engineering and Resource Utilization Northeast Forestry University Harbin China
| | - Zhiyong Zhang
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Chemistry, Chemical Engineering and Resource Utilization Northeast Forestry University Harbin China
| | - Siqi Wang
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Chemistry, Chemical Engineering and Resource Utilization Northeast Forestry University Harbin China
| | - Miaojun Xu
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Chemistry, Chemical Engineering and Resource Utilization Northeast Forestry University Harbin China
| | - Bin Li
- Heilongjiang Key Laboratory of Molecular Design and Preparation of Flame Retarded Materials, College of Chemistry, Chemical Engineering and Resource Utilization Northeast Forestry University Harbin China
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One-Step Reduction of Graphene Oxide with Phosphorus/Silicon-Containing Compound and Its Flame Retardancy in Epoxy Resin. Polymers (Basel) 2021; 13:polym13223985. [PMID: 34833284 PMCID: PMC8619116 DOI: 10.3390/polym13223985] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/02/2021] [Revised: 11/10/2021] [Accepted: 11/13/2021] [Indexed: 11/17/2022] Open
Abstract
A novel graphene-based phosphorus/silicon-containing flame retardant (GO-DOPO-V) was obtained via one-step reduction of graphene oxide (GO) with phosphorus/silicon-containing compound (DOPO-V). The Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectrometer (XPS), Atomic force microscope (AFM) and Thermogravimetric analysis (TGA) measurements were used to confirm the structure and morphology. After incorporation of 2 wt% GO-DOPO-V, the maximum decreases of 28.8% in peak heat release rate and 15.6% in total heat release are achieved compared to that of pure epoxy resin (EP). Furthermore, TGA and Scanning electron microscopy (SEM) measurement showed that GO-DOPO-V significantly enhanced the thermal stability and residual char strength of EP. Thus, attributed to the barrier effect of GO and phosphorus/silicon layer formation by DOPO-V, GO-DOPO-V was a high-efficient flame retardant to improve the combustion behavior of EP nanocomposite.
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15
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An Effective Method for Preparation of Liquid Phosphoric Anhydride and Its Application in Flame Retardant Epoxy Resin. MATERIALS 2021; 14:ma14092205. [PMID: 33923018 PMCID: PMC8123301 DOI: 10.3390/ma14092205] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/04/2021] [Revised: 04/03/2021] [Accepted: 04/22/2021] [Indexed: 11/22/2022]
Abstract
A novel liquid phosphorous-containing flame retardant anhydride (LPFA) with low viscosity was synthesized from 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and methyl tetrahydrophthalic anhydride (MeTHPA) and further cured with bisphenol-A epoxy resin E-51 for the preparation of the flame retardant epoxy resins. Both Fourier transform infrared spectroscopy (FT-IR), mass spectrometry (MS) and nuclear magnetic resonance (NMR) measurements revealed the successful incorporation of DOPO on the molecular chains of MeTHPA through chemical reaction. The oxygen index analysis showed that the LPFA-cured epoxy resin exhibited excellent flame retardant performance, and the corresponding limiting oxygen index (LOI) value could reach 31.2%. The UL-94V-0 rating was achieved for the flame retardant epoxy resin with the phosphorus content of 2.7%. With the addition of LPFA, the impact strength of the cured epoxy resins remained almost unchanged, but the flexural strength gradually increased. Meanwhile, all the epoxy resins showed good thermal stability. The glass transition temperature (Tg) and thermal decomposition temperature (Td) of epoxy resin cured by LPFA decreased slightly compared with that of MeTHPA-cured epoxy resin. Based on such excellent flame retardancy, low viscosity at room temperature and ease of use, LPFA showed potential as an appropriate curing agent in the field of electrical insulation materials.
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16
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Wang J. A Novel Phosphorus/Silicon-Containing Flame Retardant—Functionalized Graphene Nanocomposite: Preparation, Characterization and Flame Retardancy. RUSS J APPL CHEM+ 2021. [DOI: 10.1134/s1070427220120162] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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17
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Kim IJ, Ko JW, Song MS, Cheon JW, Lee DJ, Park JW, Yu S, Lee JH. Thermal and Flame Retardant Properties of Phosphate-Functionalized Silica/Epoxy Nanocomposites. MATERIALS 2020; 13:ma13235418. [PMID: 33260743 PMCID: PMC7730795 DOI: 10.3390/ma13235418] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/29/2020] [Revised: 11/24/2020] [Accepted: 11/25/2020] [Indexed: 11/16/2022]
Abstract
We report a flame retardant epoxy nanocomposite reinforced with 9,10-dihydro-9-oxa-10-phosphaphenantrene-10-oxide (DOPO)-tethered SiO2 (DOPO-t-SiO2) hybrid nanoparticles (NPs). The DOPO-t-SiO2 NPs were successfully synthesized through surface treatment of SiO2 NPs with (3-glycidyloxypropyl)trimethoxysilane (GPTMS), followed by a click reaction between GPTMS on SiO2 and DOPO. The epoxy nanocomposites with DOPO-t-SiO2 NPs as multifunctional additive exhibited not only high flexural strength and fracture toughness but also excellent flame retardant properties and thermal stability, compared to those of pristine epoxy and epoxy nanocomposites with a single additive of SiO2 or DOPO, respectively. Our approach allows a facile, yet effective strategy to synthesize a functional hybrid additive for developing flame retardant nanocomposites.
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Affiliation(s)
- Il Jin Kim
- New Functional Components Research Team, Korea Institute of Footwear and Leather Technology (KIFLT), Busan 47154, Korea; (I.J.K.); (J.W.K.); (M.S.S.); (J.W.C.); (D.J.L.)
- School of Chemical Engineering, Pusan National University, Busan 46421, Korea
| | - Jae Wang Ko
- New Functional Components Research Team, Korea Institute of Footwear and Leather Technology (KIFLT), Busan 47154, Korea; (I.J.K.); (J.W.K.); (M.S.S.); (J.W.C.); (D.J.L.)
- School of Chemical Engineering, Pusan National University, Busan 46421, Korea
| | - Min Seop Song
- New Functional Components Research Team, Korea Institute of Footwear and Leather Technology (KIFLT), Busan 47154, Korea; (I.J.K.); (J.W.K.); (M.S.S.); (J.W.C.); (D.J.L.)
| | - Ji Won Cheon
- New Functional Components Research Team, Korea Institute of Footwear and Leather Technology (KIFLT), Busan 47154, Korea; (I.J.K.); (J.W.K.); (M.S.S.); (J.W.C.); (D.J.L.)
- School of Chemical Engineering, Pusan National University, Busan 46421, Korea
| | - Dong Jin Lee
- New Functional Components Research Team, Korea Institute of Footwear and Leather Technology (KIFLT), Busan 47154, Korea; (I.J.K.); (J.W.K.); (M.S.S.); (J.W.C.); (D.J.L.)
| | - Jun Woo Park
- Next Generation Battery Research Center, Korea Electrotechnology Research Institute (KERI), Changwon 51543, Korea;
| | - Seunggun Yu
- Insulation Materials Research Center, Korea Electrotechnology Research Institute (KERI), Changwon 51543, Korea
- Correspondence: (S.Y.); (J.H.L.)
| | - Jin Hong Lee
- School of Chemical Engineering, Pusan National University, Busan 46421, Korea
- Correspondence: (S.Y.); (J.H.L.)
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Netkueakul W, Fischer B, Walder C, Nüesch F, Rees M, Jovic M, Gaan S, Jacob P, Wang J. Effects of Combining Graphene Nanoplatelet and Phosphorous Flame Retardant as Additives on Mechanical Properties and Flame Retardancy of Epoxy Nanocomposite. Polymers (Basel) 2020; 12:polym12102349. [PMID: 33066401 PMCID: PMC7602215 DOI: 10.3390/polym12102349] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/17/2020] [Revised: 10/09/2020] [Accepted: 10/10/2020] [Indexed: 01/04/2023] Open
Abstract
The effects of combining 0.1–5 wt % graphene nanoplatelet (GNP) and 3–30 wt % phosphorous flame retardant, 9,10- dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) as fillers in epoxy polymer on the mechanical, flame retardancy, and electrical properties of the epoxy nanocomposites was investigated. GNP was homogeneously dispersed into the epoxy matrix using a solvent-free three-roll milling process, while DOPO was incorporated into the epoxy resin by mechanical stirring at elevated temperature. The incorporation of DOPO reduced the crosslinking density of the epoxy resin. When using polyetheramine as a hardener, the structural rigidity effect of DOPO overshadowed the crosslinking effect and governed the flexural moduli of epoxy/DOPO resins. The flexural moduli of the nanocomposites were improved by adding GNP up to 5 wt % and DOPO up to 30 wt %, whereas the flexural strengths deteriorated when the GNP and DOPO loading were higher than 1 wt % and 10 wt %, respectively. Limited by the adverse effects on mechanical property, the loading combinations of GNP and DOPO within the range of 0–1 wt % and 0–10 wt %, respectively, in epoxy resin were further studied. Flame retardancy index (FRI), which depended on three parameters obtained from cone calorimetry, was considered to evaluate the flame retardancy of the epoxy composites. DOPO showed better performance than GNP as the flame retardant additive, while combining DOPO and GNP could further improve FRI to some extent. With the combination of 0.5 wt % GNP and 10 wt % DOPO, improvement in both mechanical properties and flame retardant efficiency of the nanocomposite was observed. Such a combination did not affect the electrical conductivity of the nanocomposites since the percolation threshold was at 1.6 wt % GNP. Our results enhance the understanding of the structure–property relationship of additive-filled epoxy resin composites and serve as a property constraining guidance for the composite manufacturing.
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Affiliation(s)
- Woranan Netkueakul
- Institute of Environmental Engineering, ETH Zurich (Swiss Federal Institute of Technology Zurich), 8093 Zurich, Switzerland;
- Laboratory for Advanced Analytical Technologies, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland
| | - Beatrice Fischer
- Laboratory for Functional Polymers, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland; (B.F.); (C.W.); (F.N.)
| | - Christian Walder
- Laboratory for Functional Polymers, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland; (B.F.); (C.W.); (F.N.)
| | - Frank Nüesch
- Laboratory for Functional Polymers, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland; (B.F.); (C.W.); (F.N.)
| | - Marcel Rees
- Laboratory for Mechanical Systems Engineering, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland;
| | - Milijana Jovic
- Additives and Chemistry Group, Advanced Fibers, Empa—Swiss Federal Laboratories for Materials Science and Technology, 9014 St. Gallen, Switzerland; (M.J.); (S.G.)
| | - Sabyasachi Gaan
- Additives and Chemistry Group, Advanced Fibers, Empa—Swiss Federal Laboratories for Materials Science and Technology, 9014 St. Gallen, Switzerland; (M.J.); (S.G.)
| | - Peter Jacob
- Electronics and Reliability Center, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland;
| | - Jing Wang
- Institute of Environmental Engineering, ETH Zurich (Swiss Federal Institute of Technology Zurich), 8093 Zurich, Switzerland;
- Laboratory for Advanced Analytical Technologies, Empa—Swiss Federal Laboratories for Materials Science and Technology, 8600 Dübendorf, Switzerland
- Correspondence:
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Netkueakul W, Korejwo D, Hammer T, Chortarea S, Rupper P, Braun O, Calame M, Rothen-Rutishauser B, Buerki-Thurnherr T, Wick P, Wang J. Release of graphene-related materials from epoxy-based composites: characterization, quantification and hazard assessment in vitro. NANOSCALE 2020; 12:10703-10722. [PMID: 32374300 DOI: 10.1039/c9nr10245k] [Citation(s) in RCA: 14] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/11/2023]
Abstract
Due to their mechanical strength, thermal stability and electrical conductivity, graphene-related materials (GRMs) have been extensively explored for various applications. Moreover, GRMs have been studied and applied as fillers in polymer composite manufacturing to enhance the polymer performance. With the foreseen growth in GRM production, occupational and consumer exposure is inevitable, thus raising concerns for potential health risks. Therefore, this study aims (1) to characterize aerosol particles released after mechanical abrasion on GRM-reinforced epoxy composites, (2) to quantify the amounts of protruding and free-standing GRMs in the abraded particles and (3) to assess the potential effects of the pristine GRMs as well as the abraded particles on human macrophages differentiated from the THP-1 cell line in vitro. GRMs used in this study included graphene nanoplatelets (GNPs), graphene oxide (GO), and reduced graphene oxide (rGO). All types of pristine GRMs tested induced a dose-dependent increase in reactive oxygen species formation, but a decrease in cell viability was only detected for large GNPs at high concentrations (20 and 40 μg mL-1). The particle modes measured using a scanning mobility particle sizer (SMPS) were 300-400 nm and using an aerodynamic particle sizer (APS) were between 2-3 μm, indicating the release of respirable particles. A significant fraction (51% to 92%) of the GRMs embedded in the epoxy composites was released in the form of free-standing or protruding GRMs in the abraded particles. The abraded particles did not induce any acute cytotoxic effects.
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Affiliation(s)
- Woranan Netkueakul
- Institute of Environmental Engineering, ETH Zurich, 8093, Zurich, Switzerland.
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Tian X, Yin Q, Wang Z. Synthesis of Diphenylphosphine Oxide Derivative and Its Flame Retardant Application in Epoxy Resin. J PHOTOPOLYM SCI TEC 2020. [DOI: 10.2494/photopolymer.32.769] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Xiujuan Tian
- College of Materials Science and Engineering, Shandong University of Science and Technology
| | - Qingqing Yin
- College of Materials Science and Engineering, Shandong University of Science and Technology
| | - Zhongwei Wang
- College of Materials Science and Engineering, Shandong University of Science and Technology
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21
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Wang Y, Qing Y, Sun Y, Zhu M, Dong S. A study on preparation of modified Graphene Oxide and flame retardancy of polystyrene composite microspheres. Des Monomers Polym 2020; 23:1-15. [PMID: 32127789 PMCID: PMC7034076 DOI: 10.1080/15685551.2020.1720934] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/24/2019] [Accepted: 01/12/2020] [Indexed: 11/17/2022] Open
Abstract
In this paper, the ODOPM, a kind of 9, 10-dihydro-9-oxygen-heterooxy-10-phosphoro-10-oxygen (DOPO) derivative, was obtained by hydroxylation of DOPO. Further, a phosphorus nano-flame retardant (GO-ODOPM) was obtained by addition reaction with carboxylated Graphite Oxide (GO-COOH). And then Graphene Oxide/polystyrene (GO-ODOPM/PS) composite microspheres were obtained via suspension polymerization of styrene with GO-ODOPM. The decrease of the peak heat release rate (HRR) and total heat release rate (THR) for the GO-ODOPM/PS composite microspheres was obtained when the content of the additives was only 3.0 wt% is more than 36.2% and 33.6% compared with the pure PS microspheres, respectively. Thermogravimetric (TG), dynamic rheology and carbon residue analysis were used to study the flame-retardant mechanism of GO-ODOPM in PS microspheres. The results revealed that the addition of GO-ODOPM obviously reduced the fire hazard of polystyrene (PS) microspheres. Thus, this work provided a feasible method to design efficient flame retardants for enhancing fire safety of polymers.
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Affiliation(s)
- Yazhen Wang
- College of Chemical and Chemical Engineering, Qiqihar University, Qiqihar, China
- College of Chemistry, Chemical Engineering and Resource Utilization, Northeast Forestry University, Harbin, Heilongjiang, China
- Heilongjiang Province Key Laboratory of Polymeric Composition Material, Qiqihar, China
- College of Materials Science and Engineering, Qiqihar University, Qiqihar, China
| | - Yingbo Qing
- College of Chemical and Chemical Engineering, Qiqihar University, Qiqihar, China
- Heilongjiang Province Key Laboratory of Polymeric Composition Material, Qiqihar, China
| | - Yu Sun
- College of Chemical and Chemical Engineering, Qiqihar University, Qiqihar, China
- Heilongjiang Province Key Laboratory of Polymeric Composition Material, Qiqihar, China
| | - Meng Zhu
- Heilongjiang Province Key Laboratory of Polymeric Composition Material, Qiqihar, China
- College of Materials Science and Engineering, Qiqihar University, Qiqihar, China
| | - Shaobo Dong
- Heilongjiang Province Key Laboratory of Polymeric Composition Material, Qiqihar, China
- College of Materials Science and Engineering, Qiqihar University, Qiqihar, China
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22
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Wang Z, Gao X, Li W. Epoxy resin/cyanate ester composites containing DOPO and wollastonite with simultaneously improved flame retardancy and thermal resistance. HIGH PERFORM POLYM 2020. [DOI: 10.1177/0954008319897095] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/06/2023]
Abstract
Flame-retardant epoxy (EP) resin/cyanate ester (CE) composites were prepared with 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) and wollastonite (Wo). The combustion behavior of the flame-retardant EP/CE composites was investigated by limiting oxygen index (LOI), UL-94, and cone calorimeter tests. It is found that the EP/CE composite containing 7 wt% DOPO and 3 wt% Wo (sample 7DO/3Wo/EP/CE) exerts the best flame retardancy (LOI 35.5% and UL-94 V-0 rating). The peak heat release rate and total heat release of sample 7DO/3Wo/EP/CE increase slightly, while total smoke release decreases about 14% compared with the EP/CE composite containing 10 wt% DOPO (sample 10DO/EP/CE). Thermal studies indicate that the glass transition temperature and temperature at 5% mass loss of sample 7DO/3Wo/EP/CE are higher than that of sample 10DO/EP/CE. Moreover, the mechanical properties of EP/CE composites were investigated.
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Affiliation(s)
- Zhengzhou Wang
- Department of Polymer Materials, School of Materials Science and Engineering, Tongji University, Shanghai, China
- Key Laboratory of Advanced Civil Engineering Materials, Ministry of Education, Tongji University, Shanghai, China
| | - Xin Gao
- Department of Polymer Materials, School of Materials Science and Engineering, Tongji University, Shanghai, China
| | - Wenfeng Li
- Department of Polymer Materials, School of Materials Science and Engineering, Tongji University, Shanghai, China
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Wang P, Chen L, Xiao H, Zhan T. Nitrogen/sulfur-containing DOPO based oligomer for highly efficient flame-retardant epoxy resin. Polym Degrad Stab 2020. [DOI: 10.1016/j.polymdegradstab.2019.109023] [Citation(s) in RCA: 61] [Impact Index Per Article: 15.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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24
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Shao Z, Wang H, Li M, Chen T, Xu Y, Yuan C, Zeng B, Dai L. Effect of functionalized graphene oxide with phosphaphenanthrene and isocyanurate on flammability, mechanical properties, and thermal stability of epoxy composites. J Appl Polym Sci 2019. [DOI: 10.1002/app.48761] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Zhiheng Shao
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
- Xiamen Institute of Rare Earth Materials, Haixi Institute, Chinese Academy of Sciences, No.1300 Jimei Road, Jimei Xiamen Fujian 361021 China
| | - Hongchao Wang
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Meng Li
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Ting Chen
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Yiting Xu
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Conghui Yuan
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Birong Zeng
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
| | - Lizong Dai
- Fujian Provincial Key Laboratory of Fire Retardant Materials, College of MaterialsXiamen University Xiamen 361005 China
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25
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Carbon-Fiber-Reinforced Epoxy Resin with Sustainable Additives from Silk and Rice Husks for Improved Mode-I and Mode-II Interlaminar Fracture Toughness. Macromol Res 2019. [DOI: 10.1007/s13233-020-8010-7] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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26
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Zhi M, Liu Q, Chen H, Chen X, Feng S, He Y. Thermal Stability and Flame Retardancy Properties of Epoxy Resin Modified with Functionalized Graphene Oxide Containing Phosphorus and Silicon Elements. ACS OMEGA 2019; 4:10975-10984. [PMID: 31460195 PMCID: PMC6648042 DOI: 10.1021/acsomega.9b00852] [Citation(s) in RCA: 25] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/27/2019] [Accepted: 06/12/2019] [Indexed: 05/08/2023]
Abstract
Phosphorus- and silicon-modified graphene oxide was prepared to improve the thermal stability and flame retardancy properties of epoxy resin. 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and vinyltriethoxysilane (VTES) were successfully grafted onto the surface of graphene oxide (GO) through solvothermal synthesis and hydrolysis-condensation reaction, respectively. Subsequently, the functionalized graphene oxide grafted by DOPO and VTES (DOPO-VTES-GO) was incorporated into the epoxy resin by the solution blending method. The effect of DOPO-VTES-GO on the thermal stability and flame-retardant properties of epoxy resin was systematically studied. Thermogravimetric analysis showed that the thermal stability and char residue yield of DOPO-VTES-GO/epoxy were increased obviously compared with those of pure epoxy resin and DOPO-GO/epoxy. Cone calorimeter test results showed that DOPO-VTES-GO/epoxy had better flame retardancy than pure epoxy resin and DOPO-GO/epoxy on reducing the peak of heat release rate, total heat release, and total smoke production. Furthermore, the char residue after the cone calorimeter tests was investigated by scanning electron microscopy-energy-dispersive X-ray spectrometry, Raman spectroscopy, and Fourier transform infrared measurements. These results demonstrated that the DOPO-VTES-GO can enhance the graphitization degree of char residues and promote the formation of the thermally stable char. In addition, the mechanism of flame retardancy was proposed, and DOPO-VTES-GO exerts the synergistic effect mainly by means of catalytic charring in the condensed phase and capturing hydroxyl or hydrogen radicals from thermal decomposition of epoxy resin in the gas phase. This work provides novel insights into the preparation of phosphorus-silicon-graphene oxide ternary synergistic flame retardants for thermosetting polymer materials.
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Affiliation(s)
| | | | | | | | | | - Yuanhua He
- E-mail: . Tel: +86-0838-5187202. Fax: +86-0838-5187202 (Y.H.)
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27
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Wu W, Xu Y, Wu H, Chen J, Li M, Chen T, Hong J, Dai L. Synthesis of modified graphene oxide and its improvement on flame retardancy of epoxy resin. J Appl Polym Sci 2019. [DOI: 10.1002/app.47710] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- Wenqian Wu
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Yiting Xu
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Haiyang Wu
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Jinmei Chen
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Min Li
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Ting Chen
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Jing Hong
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
| | - Lizong Dai
- Fujian Provincial Key Laboratory of Fire Retardant Materials College of Materials, Xiamen University, Xiamen University Xiamen Fujian 361005 People's Republic of China
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Hou Y, Hu Y, Qiu S, Liu L, Xing W, Hu W. Bi 2Se 3 decorated recyclable liquid-exfoliated MoS 2 nanosheets: Towards suppress smoke emission and improve mechanical properties of epoxy resin. JOURNAL OF HAZARDOUS MATERIALS 2019; 364:720-732. [PMID: 30412845 DOI: 10.1016/j.jhazmat.2018.10.075] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/20/2018] [Revised: 10/09/2018] [Accepted: 10/24/2018] [Indexed: 06/08/2023]
Abstract
Bimetallic compounds have been proved superior suppression effect on smoke emission during combustion of polymers. In this work, MoS2/Bi2Se3 (MB) hybrids were prepared by a facile wet chemical method and showed superior performance on smoke suppression of EP matrix during combustion. N-vinyl pyrrolidone (NVP) was employed to exfoliate molybdenum disulfide (MoS2) nanosheets in a recyclable method, which showed high efficiency and was recyclable. Exfoliated MoS2 exhibited large surface area and used as carriers to synthesize MB hybrids. Considering the catalytic effect of bismuth and molybdenum, the hybrids had a great influence on the smoke emission behaviors of EP composites. The smoke production was obviously suppressed during the flaming combustion (more than 22% and 23% decrease obtained from cone calorimeter and steady state tube furnace, respectively) or smolder processes (more than 23% decrease obtained from smoke chamber) at only 1 wt% content of MB hybrids. What's more, due to superior dispersion state, the addition of MB hybrids also enhanced the mechanical properties of EP matrix, including wear resistance and tensile property. This work provided a safe and green exfoliation method of MoS2 to prepare polymers/MoS2 composites and also constructed a novel binary hybrids for enhancing combination performances of polymers.
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Affiliation(s)
- Yanbei Hou
- State key laboratory of fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China
| | - Yixin Hu
- Department of Chemistry, University of North Carolina, Chapel Hill NC 27599, USA
| | - Shuilai Qiu
- State key laboratory of fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China
| | - Longxiang Liu
- State key laboratory of fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China
| | - Weiyi Xing
- State key laboratory of fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China.
| | - Weizhao Hu
- State key laboratory of fire Science, University of Science and Technology of China, Hefei, Anhui 230026, PR China.
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29
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Synergistic Flame-retardant Effect of Epoxy Resin Combined with Phenethyl-bridged DOPO Derivative and Graphene Nanosheets. CHINESE JOURNAL OF POLYMER SCIENCE 2018. [DOI: 10.1007/s10118-019-2175-6] [Citation(s) in RCA: 21] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
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30
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Wang X, Bi B, Liu J, Yang S, Zhou L, Lu L, Wang Y, Xu F, Huang R. Halogen-free intumescent flame-retardant ethylene-vinyl acetate copolymer system based on organic montmorillonite and graphene nanosheets. J Appl Polym Sci 2018. [DOI: 10.1002/app.46361] [Citation(s) in RCA: 13] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/29/2023]
Affiliation(s)
- Xuebao Wang
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Bo Bi
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Jiangwei Liu
- Beijing Research Center for Radiation Application; Beijing 100015 People's Republic of China
| | - Shousheng Yang
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Liang Zhou
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Lingang Lu
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Yong Wang
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Fan Xu
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
| | - Run Huang
- Chinese People's Armed Police Forces Academy; Langfang 065000 People's Republic of China
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31
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Zeng B, Yang L, Chen J, Liu X, Wu H, Zheng W, Chen G, Xu Y, Dai L. Improving the flame retardancy and thermal property of organotitanate-modified epoxy resin for electronic application via a simple method. HIGH PERFORM POLYM 2017. [DOI: 10.1177/0954008317749019] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
The development of halogen-free epoxy resins (EPs) has become a major concern in the field of electronic packaging materials because flame retardants containing halogen release toxic chemicals during combustion. In this article, a type of modified EP possessing multiple functionalities, including high flame retardancy and thermal property as well as low hygroscopicity, was prepared via a simple method by taking advantage of synergistic effects of organotitanate and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The mechanical and thermal properties of the as-prepared EP/titanium (Ti)/DOPO system were characterized by dynamic mechanical analysis, glass transition temperature, differential scanning calorimetry, and so on. The results showed that the incorporation of organotitanate and DOPO into EP can not only enhance the decomposition temperature and residual char but also increase the glass transition temperature and limiting oxygen index (LOI) value. The EP/Ti/DOPO system reached UL94 V-0 rating with an LOI of 34.7%. Compared to pure epoxy, the peak heat release rate, heat release capacity, and total heat release of EP/Ti/DOPO were decreased by 33.3%, 35.1%, and 16.7%, respectively.
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Affiliation(s)
- Birong Zeng
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Li Yang
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Jinmei Chen
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Xinyu Liu
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Haiyang Wu
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Wei Zheng
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Guorong Chen
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Yiting Xu
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
| | - Lizong Dai
- Department of Materials Science and Engineering, Fujian Key Laboratory of Fire Retardant Materials, Xiamen University, Xiamen, China
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32
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Ye X, Wang Y, Zhao Z, Yan H. A novel hyperbranched poly(phosphorodiamidate) with high expansion degree and carbonization efficiency used for improving flame retardancy of APP/PP composites. Polym Degrad Stab 2017. [DOI: 10.1016/j.polymdegradstab.2017.05.023] [Citation(s) in RCA: 31] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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Abstract
A series of flame-retardant epoxy resins (EPs) containing either phenethyl-bridged 9 or 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide derivative (bisDOPO) were prepared. The flame-retardant properties of bisDOPO on EP composites were characterized by the limiting oxygen index (LOI), the UL-94 vertical burning, and the cone calorimeter test (CCT).The LOI of the EP/bisDOPO composites increased from 21.8% to 38.0%, and the hybrids with the 10 wt% bisDOPO obtained a V-0 rating in the UL94 vertical burning test. The char residue following the CCT showed intumescent structures with continuous and compact surfaces that can effectively suppress the spread of the flame and extinguish the fire. This was confirmed through both visual observation and scanning electron microscopy (SEM) measurements. The flame-retardant mechanism was studied by Fourier transform infrared spectroscope (FTIR), thermogravimetric analysis/infrared spectrometry, SEM/energy-dispersive X-ray, and pyrolysis-gas chromatography/mass spectrometry. Overall, bisDOPO was an effective flame retardant with potential applications within EP.
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Qiu S, Wang X, Yu B, Feng X, Mu X, Yuen RKK, Hu Y. Flame-retardant-wrapped polyphosphazene nanotubes: A novel strategy for enhancing the flame retardancy and smoke toxicity suppression of epoxy resins. JOURNAL OF HAZARDOUS MATERIALS 2017; 325:327-339. [PMID: 27932036 DOI: 10.1016/j.jhazmat.2016.11.057] [Citation(s) in RCA: 95] [Impact Index Per Article: 13.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/30/2016] [Revised: 11/16/2016] [Accepted: 11/19/2016] [Indexed: 06/06/2023]
Abstract
The structure of polyphosphazene nanotubes (PZS) is similar to that of carbon nanotubes (CNTs) before modification. For applications of CNTs in polymer composites, surface wrapping is an economically attractive route to achieve functionalized nanotubes. Based on this idea, functionalized polyphosphazene nanotubes (FR@PZS) wrapped with a cross-linked DOPO-based flame retardant (FR) were synthesized via one-step strategy and well characterized. Then, the obtained FR@PZS was introduced into epoxy resin (EP) to investigate flame retardancy and smoke toxicity suppression performance. Thermogravimetric analysis indicated that FR@PZS significantly enhanced the thermal stability of EP composites. Cone calorimeter results revealed that incorporation of FR@PZS obviously improved flame retardant performance of EP, for example, 46.0% decrease in peak heat release rate and 27.1% reduction in total heat release were observed in the case of epoxy composite with 3wt% FR@PZS. The evolution of toxic CO and other volatile products from the EP decomposition was significantly suppressed after the introduction of FR@PZS, Therefore, the smoke toxicity associates with burning EP was reduced. The presence of both PZS and a DOPO-based flame retardant was probably responsible for this substantial diminishment of fire hazard.
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Affiliation(s)
- Shuilai Qiu
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China; USTC-CityU Joint Advanced Research Centre, Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, 166 Ren'ai Road, Suzhou, Jiangsu 215123, PR China
| | - Xin Wang
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China.
| | - Bin Yu
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China; USTC-CityU Joint Advanced Research Centre, Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, 166 Ren'ai Road, Suzhou, Jiangsu 215123, PR China
| | - Xiaming Feng
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China; USTC-CityU Joint Advanced Research Centre, Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, 166 Ren'ai Road, Suzhou, Jiangsu 215123, PR China
| | - Xiaowei Mu
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China
| | - Richard K K Yuen
- USTC-CityU Joint Advanced Research Centre, Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, 166 Ren'ai Road, Suzhou, Jiangsu 215123, PR China; Department of Architecture and Civil Engineering, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong
| | - Yuan Hu
- State Key Laboratory of Fire Science, University of Science and Technology of China, 96 Jinzhai Road, Hefei, Anhui 230026, PR China; USTC-CityU Joint Advanced Research Centre, Suzhou Key Laboratory of Urban Public Safety, Suzhou Institute for Advanced Study, University of Science and Technology of China, 166 Ren'ai Road, Suzhou, Jiangsu 215123, PR China.
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35
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Wang P, Cai Z. Highly efficient flame-retardant epoxy resin with a novel DOPO-based triazole compound: Thermal stability, flame retardancy and mechanism. Polym Degrad Stab 2017. [DOI: 10.1016/j.polymdegradstab.2017.01.014] [Citation(s) in RCA: 109] [Impact Index Per Article: 15.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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36
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Xu W, Zhang B, Wang X, Wang G. The flame retardancy and smoke suppression effect of a hybrid containing dihydrogen phosphate anion modified reduced graphene oxide/layered double hydroxide on epoxy resin. RSC Adv 2017. [DOI: 10.1039/c7ra01930k] [Citation(s) in RCA: 23] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
The structure of RGO–LDH/P and its effect on flame retardancy of epoxy resin.
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Affiliation(s)
- Wenzong Xu
- School of Materials Science and Chemical Engineering
- Anhui Jianzhu University
- Hefei
- People's Republic of China
| | - Bingliang Zhang
- School of Materials Science and Chemical Engineering
- Anhui Jianzhu University
- Hefei
- People's Republic of China
| | - Xiaoling Wang
- School of Materials Science and Chemical Engineering
- Anhui Jianzhu University
- Hefei
- People's Republic of China
| | - Guisong Wang
- School of Materials Science and Chemical Engineering
- Anhui Jianzhu University
- Hefei
- People's Republic of China
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37
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Huang H, Zhang K, Jiang J, Li J, Liu Y. Highly dispersed melamine cyanurate flame-retardant epoxy resin composites. POLYM INT 2016. [DOI: 10.1002/pi.5244] [Citation(s) in RCA: 29] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
Affiliation(s)
- Hao Huang
- State Key Laboratory of Polymer Materials Engineering; Polymer Research Institute of Sichuan University; Chengdu 610065 China
| | - Kai Zhang
- China Academy of Engineering Physics; Mianyang 621900 China
| | - Jun Jiang
- State Key Laboratory of Polymer Materials Engineering; Polymer Research Institute of Sichuan University; Chengdu 610065 China
| | - Jiang Li
- State Key Laboratory of Polymer Materials Engineering; Polymer Research Institute of Sichuan University; Chengdu 610065 China
| | - Yuan Liu
- State Key Laboratory of Polymer Materials Engineering; Polymer Research Institute of Sichuan University; Chengdu 610065 China
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38
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Synergistic flame-retardant behavior and mechanisms of aluminum poly-hexamethylenephosphinate and phosphaphenanthrene in epoxy resin. Polym Degrad Stab 2016. [DOI: 10.1016/j.polymdegradstab.2016.06.010] [Citation(s) in RCA: 49] [Impact Index Per Article: 6.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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39
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Li J, Li Z, Wang H, Wu Z, Wang Z, Li S. Liquid oxygen compatibility and cryogenic mechanical properties of a novel phosphorous/silicon containing epoxy-based hybrid. RSC Adv 2016. [DOI: 10.1039/c6ra16641e] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
A novel phosphorous/silicon containing epoxy-based hybrid was synthesized by 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) containing epoxy resin and 3-glycidoxy-propyltrimethoxysilane (GLYMO).
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Affiliation(s)
- Jialiang Li
- School of Aeronautics and Astronautics
- Faculty of Vehicle Engineering and Mechanics
- State Key Laboratory of Structural Analysis for Industrial Equipment
- Dalian University of Technology
- Dalian 116024
| | - Zhiwei Li
- School of Aeronautics and Astronautics
- Faculty of Vehicle Engineering and Mechanics
- State Key Laboratory of Structural Analysis for Industrial Equipment
- Dalian University of Technology
- Dalian 116024
| | - Hongyu Wang
- School of Aeronautics and Astronautics
- Faculty of Vehicle Engineering and Mechanics
- State Key Laboratory of Structural Analysis for Industrial Equipment
- Dalian University of Technology
- Dalian 116024
| | - Zhanjun Wu
- School of Aeronautics and Astronautics
- Faculty of Vehicle Engineering and Mechanics
- State Key Laboratory of Structural Analysis for Industrial Equipment
- Dalian University of Technology
- Dalian 116024
| | - Zhi Wang
- School of Light Industry and Chemical Engineering
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Shichao Li
- School of Aeronautics and Astronautics
- Faculty of Vehicle Engineering and Mechanics
- State Key Laboratory of Structural Analysis for Industrial Equipment
- Dalian University of Technology
- Dalian 116024
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