Nanostructures in superhydrophobic Ti6Al4V hierarchical surfaces control wetting state transitions

Successful Fabrication of Hydrophobic Surfaces of Microstructures Cooperating with Solid-Liquid Nanomaterials on the CuZnPb Alloy Substrate

For protecting the exquisite structural patterns of such coins, developments of simple preparation methods were explored to achieve good hydrophobic capability and the wear-damage resistance of CuZnPb surfaces. A self-cleaning nanoliquid (SN) was combined with microstructured Ag-dispersed CuZnPb (MAC) to realize good hydrophobicity functions of the SNMAC. This was because the cooperative functions of silver and the SN enhanced the water reunion ability and increased solid-liquid-gas contact areas, leading to high contact angles of SNMAC. Their cooperations produced discrepant forces in their respective areas of the water drops and increased heterogeneous flowing, resulting in a high-angle hysteresis of SNMAC. Subsequently, the wear-damage resistance of the hydrophobic interface was measured in a ball-on-flat tribopair system, and the results showed that sliding injuries made a height distribution of the hydrophobic surface trend toward an equalization, allowing the cooperation of nano-silver, SN, and CuZnPb to form a new-style interface for achieving excellent hydrophobicity, thus producing the highest contact angles of the SNMAC among the as-prepared samples.

Laser Interference Lithography-A Method for the Fabrication of Controlled Periodic Structures

A microstructure determines macro functionality. A controlled periodic structure gives the surface specific functions such as controlled structural color, wettability, anti-icing/frosting, friction reduction, and hardness enhancement. Currently, there are a variety of controllable periodic structures that can be produced. Laser interference lithography (LIL) is a technique that allows for the simple, flexible, and rapid fabrication of high-resolution periodic structures over large areas without the use of masks. Different interference conditions can produce a wide range of light fields. When an LIL system is used to expose the substrate, a variety of periodic textured structures, such as periodic nanoparticles, dot arrays, hole arrays, and stripes, can be produced. The LIL technique can be used not only on flat substrates, but also on curved or partially curved substrates, taking advantage of the large depth of focus. This paper reviews the principles of LIL and discusses how the parameters, such as spatial angle, angle of incidence, wavelength, and polarization state, affect the interference light field. Applications of LIL for functional surface fabrication, such as anti-reflection, controlled structural color, surface-enhanced Raman scattering (SERS), friction reduction, superhydrophobicity, and biocellular modulation, are also presented. Finally, we present some of the challenges and problems in LIL and its applications.

A Comprehensive Review of Wetting Transition Mechanism on the Surfaces of Microstructures from Theory and Testing Methods

Superhydrophobic surfaces have been widely employed in both fundamental research and industrial applications because of their self-cleaning, waterproof, and low-adhesion qualities. Maintaining the stability of the superhydrophobic state and avoiding water infiltration into the microstructure are the basis for realizing these characteristics, while the size, shape, and distribution of the heterogeneous microstructures affect both the static contact angle and the wetting transition mechanism. Here, we review various classical models of wettability, as well as the advanced models for the corrected static contact angle for heterogeneous surfaces, including the general roughness description, fractal theory description, re-entrant geometry description, and contact line description. Subsequently, we emphasize various wetting transition mechanisms on heterogeneous surfaces. The advanced testing strategies to investigate the wetting transition behavior will also be analyzed. In the end, future research priorities on the wetting transition mechanisms of heterogeneous surfaces are highlighted.

Nanostructured Superhydrophobic Titanium-Based Materials: A Novel Preparation Pathway to Attain Superhydrophobicity on TC4 Alloy

This study develops the nanostructured superhydrophobic titanium-based materials using a combined preparation method of laser marking step and the subsequent anodizing step. The structural properties were determined using an X-ray diffractometer (XRD) and scanning electron microscope (SEM), while the performance was explored by wear and corrosion tests. The laser marking caused a rough surface with paralleled grooves and protrusions, revealing surface superhydrophobicity after organic modification. The anodizing process further created a titanium oxide (TiO₂) nanotube film. Both phase constituent characterization and surface elemental analysis prove the uniform nanofilm. The inert nanosized oxide film offers improved stability and superhydrophobicity. Compared to those samples only with the laser marking process, the TiO₂ nanotube film enhances the corrosion resistance and mechanical stability of surface superhydrophobicity. The proposed preparation pathway serves as a novel surface engineering technique to attain a nanostructured superhydrophobic surface with other desirable performance on titanium alloys, contributing to their scale-up applications in diverse fields.

Droplet Directional Movement on the Homogeneously Structured Superhydrophobic Surface with the Gradient Non-Wettability

The surface with the gradient non-wettability intensely appeals to researchers because of its academic significance and applications for directional droplet movement. Herein, we developed a homogeneous structure superhydrophobic surface with the gradient non-wettability by a combination strategy of chemical etching and vapor diffusion modification. As a consequence, the as-prepared surface exhibits a remarkable gradient characteristic of water repellency, and the water contact angle is mainly located within the range of 162 ± 0.5 to 149 ± 0.4°. Meanwhile, the sliding angle also exhibits a corresponding change from 3 to 11°. On this basis, the gradient characteristic of non-wettability induces the distinguishing droplet adhesion on the surface, that is, from 19 μN for the most hydrophobic end to 57 μN for the opposite one. Because of the difference of the water adhesion force, droplets on the as-prepared surface can well roll alongside a specific direction (i.e., gradient direction of non-wettability). In terms of dynamic impact droplets, they can rapidly rebound off the sample surface with the short contact time of 12.8 ms, and the finally fallen droplets mainly deviate toward weaker regions because of water repellency. To analyze this phenomenon, it is found that the asymmetric mechanic behavior is mainly caused by the unbalanced retraction force between the both ends of the impact droplet. This work provides a novel strategy to construct the homogeneous structure superhydrophobic surface with the gradient non-wettability for the applications in the droplet movement control or transport.

Fabrication of Self-Cleaning Superhydrophobic Surfaces with Improved Corrosion Resistance on 6061 Aluminum Alloys

Aluminum alloys are widely used, but they are prone to contamination or damage under harsh working environments. In this paper, a self-cleaning superhydrophobic aluminum alloy surface with good corrosion resistance was successfully fabricated via the combination of sand peening and electrochemical oxidation, and it was subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphology, surface wettability, and corrosion resistance were investigated using a scanning electron microscope (SEM), an optical contact angle measurement, and an electrochemical workstation. The results show that binary rough structures and an FAS film with a low surface energy on the Al alloy surfaces confer good superhydrophobicity with a water contact angle of 167.5 ± 1.1° and a sliding angle of 2.5 ± 0.7°. Meanwhile, the potentiodynamic polarization curve shows that the corrosion potential has a positively shifted trend, and the corrosion current density decreases by three orders of magnitude compared with that of the original aluminum alloy sample. In addition, the chemical stability of the as-prepared superhydrophobic surface was evaluated by dripping test using solutions with different pH values for different immersion time. It indicates that the superhydrophobic surface could provide long-term corrosion protection for aluminum alloys. Consequently, the as-prepared superhydrophobic surface has excellent contamination resistance and self-cleaning efficacy, which are important for practical applications.

Fabrication of Adhesive Resistance Surface with Low Wettability on Ti6Al4V Alloys by Electro-Brush Plating

Anti-adhesive Ni coatings with low wettability were successfully fabricated on Ti6Al4V substrates via an electro-brush plating method, and subsequently modified with a fluoroalkylsilane (FAS) film. The surface morphology, chemical compositions, and wettability of the as-prepared coatings were measured using scanning electron microscopy (SEM), X-ray diffractometer (XRD), Fourier transform infrared spectrophotometry (FTIR), and contact angle measurements. The results showed that the surface of Ti6Al4V substrate was endowed with flower-like structures. Each flower-like cluster was constituted by a large number of Ni ions. After surface modification of FAS, the as-prepared Ti6Al4V surface had a water contact angle as high as 151.5°, a sliding angle close to 2.1°, and a solid surface energy as low as 0.97 mJ/m². Potentiodynamic polarization tests showed that the Ni coating could provide a stable corrosion protection. In addition, the effects of processing conditions, such as working voltage, relative velocity, electrolyte concentration, and processing time, were investigated. The mechanism of the adhesive resistance was proposed, and the low wettability of Ti6Al4V surfaces was explained by Cassie–Baxter model. As a result, it was necessary to reduce the fraction of the solid–liquid interface in order to achieve anti-adhesive surface.

Statistically understanding the roles of nanostructure features in interfacial ice nucleation for enhancing icing delay performance

We designed and constructed two kinds of superhydrophobic nanostructures with sealed layered porous and open cone features for the discussion of the roles of nanostructure geometrical features in interfacial ice nucleation.

Direct fabricating large-area nanotriangle structure arrays on tungsten surface by nonlinear lithography of two femtosecond laser beams

Two-dimensional arrays of periodic nanostructures are fabricated on bulk tungsten surface within a single step using collinear propagation of two time-delayed femtosecond laser beams with orthogonal polarizations. It is surprisingly found that the geometric profile of the structure unit exhibits a triangle shape in hundred nanometer scales, and its spatial dimension can be modulated by the ambient air pressure ranging from 1 atm to 10^-3 Pa. As the ambient air pressure decreases, the obtained surface structures display a large depth covered with nanowires. Physically, the formation of such triangle structures is originated from the transient physical correlations between the two laser-matter interaction processes, and also affected by the heat transfer effects of the surrounding air. In addition, the experimental measurements reveal that the minimum reflectivity of the nanotriangle surface structures is unprecedentedly reduced to as low as ~2.9% especially within the visible-infrared range.

Surface Texture-Based Surface Treatments on Ti6Al4V Titanium Alloys for Tribological and Biological Applications: A Mini Review

Surface texture (ST) has been confirmed as an effective and economical surface treatment technique that can be applied to a great range of materials and presents growing interests in various engineering fields. Ti6Al4V which is the most frequently and successfully used titanium alloy has long been restricted in tribological-related operations due to the shortcomings of low surface hardness, high friction coefficient, and poor abrasive wear resistance. Ti6Al4V has benefited from surface texture-based surface treatments over the last decade. This review begins with a brief introduction, analysis approaches, and processing methods of surface texture. The specific applications of the surface texture-based surface treatments for improving surface performance of Ti6Al4V are thoroughly reviewed from the point of view of tribology and biology.

Improvement of heat transfer by promoting dropwise condensation using electrospun polytetrafluoroethylene thin films

Homogeneous superhydrophobic PTFE thin films showed stable dropwise condensation and much higher heat transfer. They contribute to energy-efficient transfer.

Anti-icing potential of superhydrophobic Ti6Al4V surfaces: ice nucleation and growth

On the basis of the icing-delay performance and ice adhesion strength, the anti-icing potential of the superhydrophobic surface has been well-investigated in the past few years. The present work mainly emphasized the investigations of ice nucleation and growth to fully explore the anti-icing potential of the superhydrophobic surface. We took the various surfaces ranging from hydrophilic to superhydrophobic as the research objects and, combining the classical nucleation theory, discussed the ice nucleation behaviors of the water droplets on these sample surfaces under the condition of supercooling. Meanwhile, the macroscopical growth processes of ice on these surfaces were analyzed on the basis of the growth mechanism of the ice nucleus. It was found that the superhydrophobic surface could greatly reduce the solid-liquid interface nucleation rate, owing to the extremely low actual solid-liquid contact area caused by the composite micro-nanoscale hierarchical structures trapping air pockets, leading to the bulk nucleation dominating the entire ice nucleation at the lower temperatures. Furthermore, ice on the superhydrophobic surface possessed a lower macroscopical growth velocity as a result of the less ice nucleation rate and the insulating action of the trapped air pockets.

Relationship between Wetting Hysteresis and Contact Time of a Bouncing Droplet on Hydrophobic Surfaces

The contact time of impacting water droplets on superhydrophobic surfaces directly reflects the extent of thermal and energy conversions between the water droplet and the surface, which is also considered to be crucial to the practical applications. The purpose of this study was to reveal the relationship between the contact time and the wetting hysteresis. We designed and fabricated six classes of surfaces with different extent of hydrophobicity through modifying the microscale/nanoscale hierarchical textured titanium surfaces with 1H,1H,2H,2H-perfluorodecyltrimethoxysilane, and we filmed the contact process of the water droplet impacting on these surfaces using a high-speed camera. It can be concluded that wetting hysteresis played a significant role in determining how long the impacting water droplet can bounce off the surface, based on the interfacial wetting mechanism and the work done against the resistance force generated by contact angle hysteresis during the dynamic process.

Spontaneous transition of a water droplet from the Wenzel state to the Cassie state: a molecular dynamics simulation study

Spontaneous transition from the Wenzel to Cassie state is achieved, and the transition mechanism and influencing parameters are analyzed.