From coffee rings to coffee eyes

Assessing Activation Quality through Evaporative Drying Patterns of Zr-MOF (UiO-66) Colloidal Droplets

We demonstrate a simple droplet diagnostic approach to monitor the UiO-66 MOF (metal-organic framework) synthesis and its quality using the sessile droplet drying phenomenon. Drying a sessile droplet involves evaporation-driven hydrodynamic flow and particle-nature-dependent self-assembled deposition. In general, the MOF synthesis process involves different sizes and physicochemical nature of particles in every synthesis stage. Equivalent quantities of each of purified pore-activated UiO-66 MOF, yet-to-be-purified pore-inactivated UiO-66 MOF, and reaction precursors of UiO-66 MOF give different deposition patterns when a well-dispersed aqueous droplet of these materials undergoes drying over substrates of varying stiffness and wettability. Yet-to-be-purified, pore-inactivated UiO-66 MOF nanoparticles undergo transport toward the droplet periphery, leading to a thick ring-like deposition at the dried droplet edge. Under appropriate drying conditions, such a deposit leads to desiccation-type mud-like reticular cracking. We study the origin of such ring-like deposits and cracks to understand how the surface charge density of UiO-66 particles controls their stability. We demonstrate that ZrOCl2 salt trapped in a nonpurified pore-inactivated UiO-66 MOF moiety is the principal reason for ring-like deposit formation and subsequent cracking in its dried aqueous droplet edge. Qualitatively, we identified Lewis acid salts that are capable of acting as Bro̷nsted acid upon hydrolysis (like FeCl3, SnCl2, and ZrOCl2), influence surface charge density and colloidal stability of dispersed UiO-66 MOF particles. As a result, immediate particle coagulation is avoided, so those travel to the droplet edge, forming ring-like deposition and subsequent cracking upon drying. Further, we show that crack patterns on such deposits are highly dependent on the stiffness and temperature of depositing substrates via a competition between axial and lateral strains at the deposit-substrate interface.

Controlling Spatial Morphology of Microparticle Deposits via Thermocapillary Flows: Effect of Boundary Geometry

The production of particle deposits with a desired distribution geometry has significant potential for materials science, printing, and coating technologies. Most methods for achieving well-defined assemblies rely on the spontaneous evaporation of colloidal solutions on substrates with predetermined properties, or on precise control of particle arrangement by external stimuli. Here, we present a combined method that enables the production of centimeter-scale microparticle deposits with a desired geometric shape. The method is based on controlling the massive transport of microparticles by thermocapillary flow in a layer of volatile liquid in a cell with borders of the desired geometry. Capillary forces cause the liquid to be distributed in the cell, forming corner wetting menisci and the flat layer in the central area. The formation of particle deposits occurs in two stages, determined by the flow regime. At the initial stage, the axisymmetric thermocapillary flow occurs in the flat part of the layer, resulting in the circular shape of the particle deposit. During the transition to the second stage of assembling thermocapillary flow is localized in the corner wetting menisci that results in reshaping the current particle deposit to match the geometry of the cell borders. Here, we demonstrated the creation of circular, square, and triangular shapes of the patterns of polystyrene microparticles using a point heater located at the geometric center of the cell. The proposed method is reliable, easy to implement, and potentially capable of producing a wide variety of deposit geometries, making it an attractive technique for patterning and modifying surface properties with particles of any type.

Solution-Processable Route for Large-Area Uniform 2D Semiconductor Nanofilms

The semiconductor thin film engineering technique plays a key role in the development of advanced electronics. Printing uniform nanofilms on freeform surfaces with high efficiency and low cost is significant for actual industrialization in electronics. Herein, a high-throughput colloidal printing (HTCP) strategy is reported for fabricating large-area and uniform semiconductor nanofilms on freeform surfaces. High-throughput and uniform printing rely on the balance of atomization and evaporation, as well as the introduced thermal Marangoni flows of colloidal dispersion, that suppresses outward capillary flows. Colloidal printing with in situ heating enables the fast fabrication of large-area semiconductor nanofilms on freeform surfaces, such as SiO2/Si, Al2O3, quartz glass, poly(ethylene terephthalate) (PET), Al foil, plastic tube, and Ni foam, expanding their technological applications where substrates are essential. The printed SnS2 nanofilms are integrated into thin-film semiconductor gas sensors with one of the fastest responses (8 s) while maintaining the highest sensitivity (Rg/Ra = 21) (toward 10 ppm NO2), as well as an ultralow limit of detection (LOD) of 46 ppt. The ability to print uniform semiconductor nanofilms on freeform surfaces with high-throughput promises the development of next-generation electronics with low cost and high efficiency.

Nanoarchitectonics of Bactericidal Coatings Based on CaCO3-Nanosilver Hybrids

Antimicrobial coatings provide protection against microbes colonization on surfaces. This can prevent the stabilization and proliferation of microorganisms. The ever-increasing levels of microbial resistance to antimicrobials are urging the development of alternative types of compounds that are potent across broad spectra of microorganisms and target different pathways. This will help to slow down the development of resistance and ideally halt it. The development of composite antimicrobial coatings (CACs) that can host and protect various antimicrobial agents and release them on demand is an approach to address this urgent need. In this work, new CACs based on microsized hybrids of calcium carbonate (CaCO3) and silver nanoparticles (AgNPs) were designed using a drop-casting technique. Polyvinylpyrrolidone and mucin were used as additives. The CaCO3/AgNPs hybrids contributed to endowing colloidal stability to the AgNPs and controlling their release, thereby ensuring the antibacterial activity of the coatings. Moreover, the additives PVP and mucin served as a matrix to (i) control the distribution of the hybrids, (ii) ensure mechanical integrity, and (iii) prevent the undesired release of AgNPs. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FTIR) techniques were used to characterize the 15 μm thick CAC. The antibacterial activity was determined against Escherichia coli, methicillin-resistant Staphylococcus aureus (MRSA), and Pseudomonas aeruginosa, three bacteria responsible for many healthcare infections. Antibacterial performance of the hybrids was demonstrated at concentrations between 15 and 30 μg/cm2. Unloaded CaCO3 also presented bactericidal properties against MRSA. In vitro cytotoxicity tests demonstrated that the hybrids at bactericidal concentrations did not affect human dermal fibroblasts and human mesenchymal stem cell viability. In conclusion, this work presents a simple approach for the design and testing of advanced multicomponent and functional antimicrobial coatings that can protect active agents and release them on demand.

Drying Drops of Paint Suspension: From "Fried Eggs" to Quasi-Homogeneous Patterns

Drying of multicomponent sessile drops is a complex phenomenon involving intricate mechanisms. Here, we study the evaporation of drops made of paint suspension and investigate the influence of the substrate temperature and suspension concentration on the resulting deposit patterns. At low concentrations and temperatures, the pigments appear highly concentrated in a narrow area at the center of the drop, a morphology we call "fried eggs". Increasing the temperature or concentration leads to more homogeneous patterns. From a top-view camera used for monitoring the whole evaporative process, we identify three mechanisms responsible for the final pattern: inward/outward flows that convect the pigments, gelation of the paint suspension where pigments accumulate, and final drying of the drop that freezes the location of the pigments onto the substrate. The relative kinetics of these three mechanisms upon concentration and temperature govern the deposit growth and the morphology of the final pattern. These observations are quantitatively supported by rheological measurements highlighting a strong increase of the viscosity with concentration, consistent with the gelation mechanism. Finally, we show that the kinetics of drop drying is controlled by the substrate temperature.

Modeling and Experiments of Droplet Evaporation with Micro or Nano Particles in Coffee Ring or Coffee Splat

Experimental and numerical experiments were carried out to study the coffee rings or coffee splats formed by droplet evaporation with micro or nano polystyrene sphere particles (D_p = 10 μm or 100 nm). Particle image velocimetry (PIV) and a high-resolution camera were used in this experiment, along with a temperature-controlled heater and a data-acquisition computer. The results showed that a nano particle could form a homogeneous coffee splat, instead of the common coffee ring formed when using micro particles. In order to account for this phenomenon, this paper developed a complex multiphase model, one which included the smooth particle hydrodynamics (SPH) fluid model coupled with the van der Waals equation of state for droplet evaporation, the rigid particle model of finite-size micro particles, and the point-particle model of the nanometer particles. The numerical simulation was operated on a GPU-based algorithm and tested by four validation cases. A GPU could calculate 533 times the speed of a single-core CPU for about 300,000 particles. The results showed that, for rigid solid particles, the forms emerged spontaneously on the wall, and their structure was mainly affected by the boundary wettability, and less affected by the fluid flow and thermal condition. When the wall temperature was low, it was easier for the particles to be deposited on the contact line. At high wall temperature, the coffee ring effect would be weakened, and the particles were more likely to be deposited in the droplet center. The hydrophilic surface produced a larger coffee ring compared to the hydrophobic surface. The experimental and numerical results proved that particle size could play a significant role during the particle deposition, which may be a possible route for producing uniform-distributed and nano-structure coatings.

Pinning and Depinning Dynamics of an Evaporating Sessile Droplet Containing Mono- and Bidispersed Colloidal Particles on a Nonheated/Heated Hydrophobic Substrate

The present study is primarily focused on the coupled effects of substrate heating, colloidal dispersion, and particle size variation on the contact line (CL) pinning-depinning dynamics of evaporating droplets containing mono- (3/4.5 μm) and bidispersed (3 and 4.5 μm) polystyrene colloidal particles on poly(dimethylsiloxane) (PDMS) substrates. Experimental techniques such as high-speed visualization, optical microscopy, infrared thermography, and scanning electron microscopy are implemented to discover the plausible causes dictating the underlying physics. In the case of the nonheated substrate, there exists a significant delay in the CL depinning for the evaporating droplets containing bidispersed particles, as opposed to the monodispersed cases. A first-order model is illustrated for the determination of the net horizontal force acting on the particles near the CL. Interestingly, the model's findings revealed that due to the difference of particle size in the case of the bidispersed suspension, the interparticle contact force gets modified, thus enhancing the CL pinning. For the heated substrate cases, droplets with monodispersed particles (3 μm) exhibit a substantial delay in the CL depinning, whereas a nearly complete pinning of the CL is witnessed for the case of bidispersed colloidal suspension droplets. It is mainly due to the augmentation of particle deposition near the CL because of the circulatory thermal Marangoni and outward capillary flows. Thus, the mobility of the CL is inhibited, which is further reinforced by the presence of different-sized particles. Eventually, a ring-like deposition is observed, as opposed to an inner deposit commonly observed from the evaporation of colloidal droplets on hydrophobic substrates.

Surface properties and coffee drop formation of natural surfactant: a case study of Albizia procera

Saponins are natural surfactants that are readily biodegradable, generally non-toxic to humans and environmentally friendly. In this work, the surface properties, coffee ring effect and characterisation of the extract of Albizia procera pod were studied. It showed good washing power and good soil or dirt dispersion and cleaned effectively at low surface tension. The extract is equivalent to commercial detergents, making it a viable biosurfactant. In addition to the critical micelle concentration, there is a lower concentration at which the surface tension curves flatten out. We have named this concentration “Minor Critical Micelle Concentration”. The surfactant also reduces the coffee ring effect of a drying droplet and provides a reasonably uniform distribution of suspended particles. This effect can be used to estimate the critical micelle concentration. The Fourier transform infrared spectrum of the extract shows the presence of the functional groups –OH, C–H, C=C and C–O–C, which are also found in saponins.

Thermal Marangoni trapping driven by laser absorption in evaporating droplets for particle deposition

Controlling the deposition of particles is of great importance in many applications. In this work, we study particle deposition driven by Marangoni flows, triggered by laser absorption inside an evaporating droplet. When the laser is turned on, thermal gradients are generated and produce a toroidal Marangoni flow that concentrates the particles around the laser beam and ultimately controls the final deposition. We experimentally characterize the radius of the Marangoni flows as a function of the laser parameters. Counter-intuitively, the radius of the Marangoni region appears to remain constant and is not proportional to the thickness of the drop which decreases due to evaporation. We develop a model to predict the size of the Marangoni region that combines evaporative flows and laser-induced Marangoni flows. The experimental data are in good agreement with the predictions, allowing us to estimate the particle overconcentration factor resulting from the laser heating effects. The addition of surfactants to the solution allows the coupling of solutal Marangoni flows with thermal ones to achieve a final micron-scale deposit located at the laser spot. These results pave the way for new methods with high tunability provided by spatio-temporal light control for surface patterning applications.

M. T, Cho G, Lee J. Control of the Drying Patterns for Complex Colloidal Solutions and Their Applications

The uneven deposition at the edges of an evaporating droplet, termed the coffee-ring effect, has been extensively studied during the past few decades to better understand the underlying cause, namely the flow dynamics, and the subsequent patterns formed after drying. The non-uniform evaporation rate across the colloidal droplet hampers the formation of a uniform and homogeneous film in printed electronics, rechargeable batteries, etc., and often causes device failures. This review aims to highlight the diverse range of techniques used to alleviate the coffee-ring effect, from classic methods such as adding chemical additives, applying external sources, and manipulating geometrical configurations to recently developed advancements, specifically using bubbles, humidity, confined systems, etc., which do not involve modification of surface, particle or liquid properties. Each of these methodologies mitigates the edge deposition via multi-body interactions, for example, particle-liquid, particle-particle, particle-solid interfaces and particle-flow interactions. The mechanisms behind each of these approaches help to find methods to inhibit the non-uniform film formation, and the corresponding applications have been discussed together with a critical comparison in detail. This review could pave the way for developing inks and processes to apply in functional coatings and printed electronic devices with improved efficiency and device yield.

An In-Depth Exploration of the Electrochemical Oxygen Reduction Reaction (ORR) Phenomenon on Carbon-Based Catalysts in Alkaline and Acidic Mediums

Detailed studies of the electrochemical oxygen reduction reaction (ORR) on catalyst materials are crucial to improving the performance of different electrochemical energy conversion and storage systems (e.g., fuel cells and batteries), as well as numerous chemical synthesis processes. In the effort to reduce the loading of expensive platinum group metal (PGM)-based catalysts for ORR in the electrochemical systems, many carbon-based catalysts have already shown promising results and numerous investigations on those catalysts are in progress. Most of these studies show the catalyst materials’ ORR performance as current density data obtained through the rotating disk electrode (RDE), rotating ring-disk electrode (RRDE) experiments taking cyclic voltammograms (CV) or linear sweep voltammograms (LSV) approaches. However, the provided descriptions or interpretations of those data curves are often ambiguous and recondite which can lead to an erroneous understanding of the ORR phenomenon in those specific systems and inaccurate characterization of the catalyst materials. In this paper, we presented a study of ORR on a newly developed carbon-based catalyst, the nitrogen-doped graphene/metal-organic framework (N-G/MOF), through RDE and RRDE experiments in both alkaline and acidic mediums, taking the LSV approach. The functions and crucial considerations for the different parts of the RDE/RRDE experiment such as the working electrode, reference electrode, counter electrode, electrolyte, and overall RDE/RRDE process are delineated which can serve as guidelines for the new researchers in this field. Experimentally obtained LSV curves’ shapes and their correlations with the possible ORR reaction pathways within the applied potential range are discussed in depth. We also demonstrated how the presence of hydrogen peroxide (H2O2), a possible intermediate of ORR, in the alkaline electrolyte and the concentration of acid in the acidic electrolyte can maneuver the ORR current density output in compliance with the possible ORR pathways.

Scaling mechanical instabilities in drying micellar droplets

Drying-induced mechanical instabilities in aqueous solution droplets occur primarily because, during evaporation, the central liquid minimizes the surface tension by pulling the packed gel-like region, leading to a stretching effect of the liquid region at the receding wet front. Under an appropriate scenario, it finally perturbs the gel-like zone at the droplet periphery, generating cracks, wrinkles, folds, cavities, buckles, etc. Here we report unique wrinkling patterns from evaporating sessile micellar aqueous droplets on rigid and soft substrates kept at temperatures well above the ambient. The wrinkling patterns remarkably vary depending on the material's elastic modulus and substrate, the concentration of the micellar solution (C_CTAB), and the substrate temperature (T_S). In the low concentration regime (C_CTAB ≤ 0.0364 wt%), coffee-ring-like morphologies are observed devoid of any wrinkling morphology irrespective of T_S and the substrate's elastic modulus. In the high initial concentration regime (C_CTAB ≥ 0.0364 wt%), for droplets deposited at T_S ≥ 85 °C, wrinkle formation starts at the droplet peripheral zone, radial on the stiff glass substrate, and annular on the soft cross-linked PDMS substrate. At C_CTAB ≥ 2.73 wt%, radial wrinkles on the glass substrate and annular wrinkles on the cross-linked PDMS substrate nucleate from the edges connecting to the central region of the deposit. The ratio between the width of the gel-like deposit (or wrinkle length) and the droplet's radius scales with the initial concentration of the surfactant and depends on the initial equilibrium contact angle of the micellar droplets. Our results support existing understandings of mechanical instabilities of dried deposits, which satisfies interdependent scaling relationships among their number, lengthscale (dried deposit radius, the wavelength of the wrinkles, and peripheral undulations from Rayleigh-Bénard instability), thickness, and elastic modulus. Interestingly, we found substrate-dependent antagonistic interdependence of the elastic modulus of the dried deposit with the initial surfactant concentration.

Self-assembly of highly ordered micro- and nanoparticle deposits

The evaporation of particle-laden sessile droplets is associated with capillary-driven outward flow and leaves nonuniform coffee-ring-like particle patterns due to far-from-equilibrium effects. Traditionally, the surface energies of the drop and solid phases are tuned, or external forces are applied to suppress the coffee-ring; however, achieving a uniform and repeatable particle deposition is extremely challenging. Here, we report a simple, scalable, and noninvasive technique that yields uniform and exceptionally ordered particle deposits on a microscale surface area by placing the droplet on a near neutral-wet shadow mold attached to a hydrophilic substrate. The simplicity of the method, no external forces, and no tuning materials' physiochemical properties make the present generic approach an excellent candidate for a wide range of sensitive applications. We demonstrate the utility of this method for fabricating ordered mono- and multilayer patternable coatings, producing nanofilters with controlled pore size, and creating reproducible functionalized nanosensors.

Size-Dependent Dried Colloidal Deposit and Particle Sorting via Saturated Alcohol Vapor-Mediated Sessile Droplet Spreading

We experimentally and theoretically investigate a distinct problem of spreading, evaporation, and the associated dried deposits of a colloidal particle-laden aqueous sessile droplet on a surface in a saturated alcohol vapor environment. In particular, the effect of particle size on monodispersed suspensions and efficient self-sorting of bidispersed particles have been investigated. The alcohol vapor diffuses toward the droplet's curved liquid-vapor interface from the far field. The incoming vapor mass flux profile assumes a nonuniform pattern across the interface. The alcohol vapor molecules are adsorbed at the liquid-vapor interface, which eventually leads to absorption into the droplet's liquid phase due to the miscibility. This phenomenon triggers a liquid-vapor interfacial tension gradient and causes a reduction in the global surface tension of the droplet. This results in a solutal Marangoni flow recirculation and spontaneous droplet spreading. The interplay between these phenomena gives rise to a complex internal fluid flow within the droplet, resulting in a significantly modified and strongly particle-size-dependent dried colloidal deposit. While the smaller particles form a multiple ring pattern, larger particles form a single ring, and additional "patchwise" deposits emerge. High-speed visualization of the internal liquid-flow revealed that initially, a ring forms at the first location of the contact line. Concurrently, the Marangoni flow recirculation drives a collection of particles at the liquid-vapor interface to form clusters. Thereafter, as the droplet spreads, the smaller particles in the cluster exhibit a "jetlike" outward flow, forming multiple ring patterns. In contrast, the larger particles tend to coalesce together in the cluster, forming the "patchwise" deposits. The widely different response of the different-sized particles to the internal fluid flow enables an efficient sorting of the smaller particles at the contact line from bidispersed suspensions. We corroborate the measurements with theoretical and numerical models wherever possible.

Critical Size/Viscosity for Coffee-Ring-Free Printing of Perovskite Micro/Nanopatterns

Inkjet printing is the most encouraging method for patterning and integrating perovskite materials into microminiature application scenarios. However, it is still challenging to achieve high-resolution, coffee-ring-free, and perfect crystallized patterns. Here, a strategy based on powerful electrohydrodynamic printing and droplet viscosity-size coordinate regulation is developed to solve the above problems. By adding a long-chain polymer poly(vinylpyrrolidone) (PVP) into perovskite precursor to tune ink viscosity and introducing electrohydrodynamic printing to print the high-viscosity ink into droplets of different sizes, we can manipulate the inside flowing resistance and outside evaporation rate of a droplet, thus revealing a critical size/viscosity under which the coffee ring effect is inhibited, showing immense potential and significance for high-quality patterning. In addition, the long-chain polymer benefits droplet spatial limitation and uniform crystallization. The as-printed luminous patterns demonstrate high resolution (structure size ∼1 μm), excellent brightness, pleasant uniformity, and fascinating compatibility with flexible substrates, which is promising for future perovskite optoelectronic device applications.

Patterning of Metallic Nanoparticles over Solid Surfaces from Sessile Droplets by Thermoplasmonically Controlled Liquid Flow

Optically controlled assembly of suspended particles from evaporating sessile droplets is an emerging method to realize on-demand patterning of particles over solid substrates. Most of the reported strategies rely either on additives or surface texturing to modulate particle deposition. Though dynamic control over the assembly of microparticles is possible, limited success has been achieved in nanoparticle patterning, especially in the case of metallic nanoparticles. This work demonstrates a simple light-directed patterning of gold (Au) nanoparticles based on the thermoplasmonically controlled liquid flow. Excitation at the plasmonic wavelength (532 nm) generates the required temperature gradient, resulting in the particle assembly at the irradiation zone in response to the thermocapillary flow created inside the droplet. Particle streak velocimetry experiments and analysis confirm the existence of a strong thermocapillary flow, which counteracts the naturally occurring evaporative convection flows. By modulating the illumination conditions, we could achieve patterns with various morphologies, including center deposit, off-center deposit, multi-spot deposit, and lines. We successfully applied the developed strategy for realizing closely packed hybrid particle assembly containing different particles: Au and polystyrene particles (PS). We performed optical microscopy, 3D profilometry, and SEM analysis to characterize the particle deposit. We analyzed the periodicity of Au-PS hybrid assembly using fast Fourier transform and radial distribution function analysis. PS particles formed a hexagonal close-packed arrangement at the irradiation zone, with Au NPs residing inside the voids. We believe that the presented strategy could significantly enhance the applicability of the evaporative lithography from sessile droplets for the programmable patterning of metallic nanoparticles.

Marangoni Flow Manipulated Concentric Assembly of Cellulose Nanocrystals

Tunable assembly of cellulose nanocrystals (CNCs) is important for a variety of emerging applications in optics, sensing, and security. Most exploited assembly and optical property of CNCs are cholesteric assembly and corresponding circular dichroism. However, it still remains challenge to obtain homogenous and high-resolution cholesteric assembly. Distinct assembly and optical property of CNCs are highly demanded for advanced photonic materials with novel functions. Herein, a facile and programmable approach for assembling CNCs into a novel concentric alignment using capillary flow and Marangoni effect, which is in strike contrast to conventional cholesteric assembly, is demonstrated. The concentric assembly, as quantitatively evidenced by polarized synchrotron radiation Fourier transform infrared imaging, demonstrates Maltese cross optical pattern with good uniformity and high resolution. Furthermore, this Maltese cross can be readily regulated to "on/off" states by temperature. By combining with 3D inkjet technology, a functional binary system composed of "on"/"off" CNCs optical patterns with high spatial resolution, fast printing speed, good repeatability, and precisely controllable optical property is established for information encryption and decryption. This concentric assembly of CNCs and corresponding tunable optical property emerge as a promising candidate for information security, anticounterfeiting technology, and advanced optics.

Tunable coffee-ring formation of halloysite nanotubes by evaporating sessile drops

Halloysite nanotubes (HNTs) are one-dimensional clay nanomaterials with a length of 200-1000 nm and a diameter of ∼50 nm. Understanding the self-assembly behavior of such unique nanoparticles is important to develop their applications in functional devices. In this study, the "coffee-ring" patterns of HNTs are investigated which are formed by evaporation of the sessile droplets of HNT aqueous dispersion on different substrates. The coffee-ring pattern with various dimensions was characterized using a polarizing microscope (POM), a scanning electron microscope (SEM), and a 3D optical profilometer. The diameter, height, and area of the coffee-ring patterns depend on the concentration of HNT dispersion, the droplet volume, and surface wettability. POM and SEM results suggested that the nanotubes were highly ordered in the edge and the middle of the coffee-ring. The coffee-ring effect of HNTs could be suppressed by increasing the evaporation temperature of substrates or adding polymer additives. In addition, multiple-ring patterns consistent with protein rings surrounding HNT rings were formed, which can be utilized to detect the presence of proteins in biological samples. This work illustrated the relationship between the formation of coffee-ring patterns and the experimental conditions, which provided an additional research chance and allowed application development for HNTs using the liquid droplet self-assembly.

The Effect of Substrate Temperature on the Evaporative Behaviour and Desiccation Patterns of Foetal Bovine Serum Drops

The drying of bio-fluid drops results in the formation of complex patterns, which are morphologically and topographically affected by environmental conditions including temperature. We examine the effect of substrate temperatures between 20 °C and 40 °C, on the evaporative dynamics and dried deposits of foetal bovine serum (FBS) drops. The deposits consist of four zones: a peripheral protein ring, a zone of protein structures, a protein gel, and a central crystalline zone. We investigate the link between the evaporative behaviour, final deposit volume, and cracking. Drops dried at higher substrate temperatures in the range of 20 °C to 35 °C produce deposits of lower final volume. We attribute this to a lower water content and a more brittle gel in the deposits formed at higher temperatures. However, the average deposit volume is higher for drops dried at 40 °C compared to drops dried at 35 °C, indicating protein denaturation. Focusing on the protein ring, we show that the ring volume decreases with increasing temperature from 20 °C to 35 °C, whereas the number of cracks increases due to faster water evaporation. Interestingly, for deposits of drops dried at 40 °C, the ring volume increases, but the number of cracks also increases, suggesting an interplay between water evaporation and increasing strain in the deposits due to protein denaturation.

Fabrication of Ring-Shaped Deposits of Polystyrene Microparticles Driven by Thermocapillary Mechanism

Fabrication of ring-shaped deposits of microparticles on solid surfaces with the desired length scales and morphology of particle arrangements is of great importance when developing modern optical and electronic resonators, chemical sensors, touch screens, field-emission displays, porous materials, and coatings with various functional properties. However, the controlled formation of ring-shaped patterns scaling from a few millimeters up to centimeters with simultaneous control of particle arrangement at the microscale is one of the most challenging problems in advanced materials science and technology. Here, we report a fabrication approach for ring-shaped structures of microparticles on a glass surface that relied on a local thermal impact produced by the subsurface heater and heat sink. Thermocapillary convection in the liquid covering microparticles in combination with evaporative lithography is responsible for the particle transport and the assembling into the ring-shaped patterns. An advantageous feature of this approach is based on the control of thermocapillary flow direction, achieved by changing the sign of the temperature gradient in the liquid, switching between heating and cooling modes. That allows for changing the particle transfer direction to create the ring-shaped deposits and dynamically tune their size and density distribution. We have studied the influence of the power applied to the heat source/sink and the duration of the applied thermal field on the rate of the ring fabrication, the sizes of the ring and the profile of the particle distribution in the ring. The proposed method is flexible to control simultaneously the centimeter scale and microscale processes of transfer and arrangements of particles and can be applied to the fabrication of ring structures of particles of different nature and shape.

Dendritic nanoparticle self-assembly from drying a sessile nanofluid droplet

The pattern formation left by a drying nanofluid droplet is related to the evaporation induced particle self-assembly. The experimental results demonstrate the formation of dendritic particle deposition after the liquid phase of unpinned sessile nanofluid droplets is fully evaporated. The dried-in particle assemblies exhibit the dendritic patterns connecting the sprawling branches with a central core structure. The branched structures are formed by particles merging in the receding front. A three-dimensional lattice-gas kinetic Monte Carlo model is developed to simulate the particle self-assembling behaviour in a drying particle-laden droplet with the dewetting three-phase line. The parameter study is carried out to demonstrate the trend of the dendritic pattern formation. The various patterns are simulated by varying the chemical potentials and the interaction energies among particles, liquids, and substrates. The dendritic particle depositions are measured in three dimensions after the nanofluid droplet is completely dried. Qualitative agreement is observed between the experimental and the numerical results. Thicker branches and larger central cores are observed with an increase of particle concentrations.

Effects of substrate temperature on patterns produced by dried droplets of proteins

Rapid diagnosis provides better clinical management of patients, helps control possible outbreaks, and increases survival. The study of deposits produced by the evaporation of droplets is a useful tool in the diagnosis of some health problems. With the aim to improve diagnostic time in clinical practice where we use the evaporation of droplets, we explored the effects of substrate temperature on pattern formation of dried droplets in globular protein solutions. Three deposit groups were observed: "functional" patterns (from 25 to 37 ^∘C), "transition" patterns (from 44 to 50 ^∘C), and "eye" patterns (from 58 to 63 ^∘C). The dried droplets of the first two groups show a ring structure ("coffee-ring") that confines a great diversity of aggregates such as needle-like structures, tiny blade-shape crystals, highly symmetrical crystallization patterns, and amorphous salt aggregates. In contrast, the "eye" patterns are deposits with a large inner aggregate surrounded by a coffee ring, and they can appear from the evaporation of droplets in protein binary mixtures and blood serum. Interestingly, the unfolding proteins correlates with the formation of "eye" patterns. We measured stain diameter, "coffee-ring" thickness, radial density profile, and entropy computed by GLCM-statistics to quantify the structural differences among deposit groups. We found that "functional" patterns are structurally indistinguishable among them, but they are clearly different from elements of the other deposit groups. An exponential decay function describes pattern formation time as a function of substrate temperature, which is independent from protein concentration. Patterns formation at 32 ^∘C takes place up to 63% less time and preserves the structural characteristics of dried droplets in proteins formed at room temperature. Therefore, we argue that droplet evaporation at this substrate temperature could be an excellent candidate to make a more efficient diagnosis based on droplet evaporation of biofluids.

Interconnected drying phenomena in nanoparticle laden water-ethanol binary droplets

Understanding the evaporation of a multi-component droplet has found immense importance in various technological applications. This study investigates the evaporation behaviour of a colloidal binary droplet system comprising of the ethanol-water mixture and polystyrene nanoparticles. The wetting and evaporation dynamics were studied with an emphasis on the collective influence of ethanol and nanoparticle concentrations. The temporal behaviour of the contact angles, shapes and volumes of the droplets was monitored in order to analyse the evaporative behaviour. With increase of ethanol concentrations, the binary droplet volumes were found to decrease nonlinearly with time. Ethanol being more volatile evaporated in the initial stage. Towards the end of the evaporation process, the evaporation characteristics mimics the behaviour of pure water. Our study shows that the initial contact angle decreases monotonically with increased concentration of ethanol in the mixture. The contact angle is maximum for a particular nanoparticle concentration. Droplets with higher ethanol concentration show higher wettability which in its turn is maximum for low nanoparticle concentrations. This trend shows the interconnected effect of ethanol and nanoparticle concentrations on evaporation. Rim width of the final deposition pattern increases with nanoparticle concentration although it is almost independent of ethanol concentration. Finally, it is noticed that fast evaporation of a relatively more volatile component in a binary mixture droplet leads to nanoparticle segregation for low nanoparticle concentrations. Thus for binary mixtures, the evaporation of the more volatile component, ethanol for our case, offers characteristic differences in the resulting evaporation dynamics from that of pure water which finds applicability for multi-component evaporation processes.

Particle size and substrate wettability dependent patterns in dried pendant drops

The particle laden sessile drops when dried on solid surfaces under certain conditions leave a deposit pattern wherein all the particles are confined to a narrow region close to the edge of the deposit. Such patterns which often form when coffee drops dry are referred to as the coffee ring patterns or the coffee stains. Recent research points to the formation of intriguing patterns when colloidal particle laden drops are dried in configurations other than sessile mode. In this article, the combined effect of particle size and wettability of the substrate on the patterns formed by drying drops in sessile and pendant configurations is investigated via experiments. Our results demonstrate a transition from coffee ring to central dome-like deposit morphology with decrease in wettability of the substrates when drops containing 3 μm diameter particles are dried in pendent mode. A similar transition in the deposit morphology is observed with increase in the diameter of the particles in pendant drops dried on substrates of near neutral wettability (θ = 86 ± 3°). The influence of particles size, substrate wettability and drop configuration on the kinetics of deposition of particles at the three phase contact line will also be discussed. We compare our experimental observations with particle based simulations wherein the dried patterns are generated by accounting for three particle transport modes, namely, advective particle transport resulting from capillary flow, gravity driven settling of particles and particle capture by descending interface.

Disk-Ring Deposition in Drying a Sessile Nanofluid Droplet with Enhanced Marangoni Effect and Particle Surface Adsorption

The present study is to explore the central particle deposition from drying a sessile nanofluid droplet experimentally and theoretically. Normally, a pinned colloidal droplet dries into a coffee-ring pattern as a result of moving the particles to a three-phase line by the radial direction capillary flow. However, the strong evaporation can generate the nonuniform temperature at the evaporating droplet interface and the droplet periphery temperature is higher than that close to the droplet centerline. The induced Marangoni flow would reversibly transport the particles at the periphery toward the centerline. We have thus designed the experiments to increase the droplet evaporation rate in vacuum conditions and accordingly to enhance the Marangoni effect. We have observed distinguishable disk deposition inside the outer coffee ring. A three-dimensional diffusion-limited cluster-cluster aggregation Monte Carlo model has been developed to simulate the deposition process. With modeling the Marangoni effect, particle adsorption at the liquid-air interface and particle aggregation behaviors, the formation of the disk pattern inside a coffee ring has been simulated. The qualitative agreement has been found in the comparison of local deposition distribution between the related experiment and simulation.

Surface temperature transition of a controllable evaporating droplet

Surface temperature is a critical factor affecting the droplet evaporation; however, it is a continuous matter under discussion. We design controllable experiments for sessile ethanol droplet evaporation to investigate the surface temperature distribution evolution. It is found that the evaporation process of a droplet with a constant contact radius can involve five phases: non-wave phase, onset of thermal waves, decrease of thermal waves, transition phase, and final non-wave phase. Under fixed evaporation conditions and a fixed substrate temperature, the phase sequence is solely dependent on the instantaneous contact angle, but independent of the droplet initial volume. Three typical radial temperature distributions are observed at the evaporating droplet surface: a monotonic decrease from the edge to the apex; a nonmonotonic distribution with the highest temperature observed between the edge and the apex; or a monotonic increase from the edge to the apex. The three temperature distributions and the two transitions between them are responsible for the five phases in the evaporation process. However, the early phases may not exist in the sessile droplet with a relatively small initial contact angle. Both the evaporation pressure and the substrate temperature can affect the occurrence of the five phases in the evaporation process. It is noteworthy that the splitting and merging of thermal waves occur simultaneously during evaporation. During the decrease of the thermal waves phase, the number of waves decreases linearly with the contact angle tangent. The decreasing slope is influenced by the evaporation pressure and the substrate temperature.

Self-Assembly of Nanoparticles from Evaporating Sessile Droplets: Fresh Look into the Role of Particle/Substrate Interaction

We studied the dependence of solid deposit shape obtained by free drying of sessile drops on particle concentration and Derjaguin-Landau-Verwey-Overbeek (DLVO) particle/substrate interaction. In contrast to previous contributions using pH as a control parameter of interactions, we investigated an unprecedentedly wide range of concentrations and particle/substrate DLVO forces by modifying the nature of the substrate and particles as well as their size and surface chemistry, whereas long-distance repulsive interactions between particles were maintained for most of the drying time. Our main result is that the different shapes of deposits obtained by modifying the particle concentration are the same in the different regimes of concentration regardless of particle/substrate interaction in the studied range of DLVO forces and particle concentrations. The second result is that, contrary to expectations, the dominant morphology of dry patterns at low particle concentration always shows a dotlike pattern for all the studied systems.

Evaporation of Initially Heated Sessile Droplets and the Resultant Dried Colloidal Deposits on Substrates Held at Ambient Temperature

The present study experimentally and numerically investigates the evaporation and resultant patterns of dried deposits of aqueous colloidal sessile droplets when the droplets are initially elevated to a high temperature before being placed on a substrate held at ambient temperature. The system is then released for natural evaporation without applying any external perturbation. Infrared thermography and optical profilometry are used as essential tools for interfacial temperature measurements and quantification of coffee-ring dimensions, respectively. Initially, a significant temperature gradient exists along the liquid-gas interface as soon as the droplet is deposited on the substrate, which triggers a Marangoni stress-induced recirculation flow directed from the top of the droplet toward the contact line along the liquid-gas interface. Thus, the flow is in the reverse direction to that seen in the conventional substrate heating case. Interestingly, this temperature gradient decays rapidly within the first 10% of the total evaporation time and the droplet-substrate system reaches thermal equilibrium with ambient thereafter. Despite the fast decay of the temperature gradient, the coffee-ring dimensions significantly diminish, leading to an inner deposit. A reduction of 50-70% in the coffee-ring dimensions is recorded by elevating the initial droplet temperature from 25 to 75 °C for suspended particle concentration varying between 0.05 and 1.0% v/v. This suppression of the coffee-ring effect is attributed to the fact that the initial Marangoni stress-induced recirculation flow continues until the last stage of evaporation, even after the interfacial temperature gradient vanishes. This is essentially a consequence of liquid inertia. Finally, a finite-element-based two-dimensional modeling in axisymmetric geometry is found to capture the measurements with reasonable fidelity and the hypothesis considered in the present study corroborates well with a first approximation qualitative scaling analysis. Overall, together with a new experimental condition, the present investigation discloses a distinct nature of Marangoni stress-induced flow in a drying droplet and its role in influencing the associated colloidal deposits, which was not explored previously. The insights gained from this study are useful to advance technical applications such as spray cooling, inkjet printing, bioassays, etc.

Evaporating droplets on oil-wetted surfaces: Suppression of the coffee-stain effect

The evaporation of suspension droplets is the underlying mechanism in many surface-coating and surface-patterning applications. However, the uniformity of the final deposit suffers from the coffee-stain effect caused by contact line pinning. Here, we show that control over particle deposition can be achieved through droplet evaporation on oil-wetted hydrophilic surfaces. We demonstrate by flow visualization, theory, and numerics that the final deposit of the particles is governed by the coupling of the flow field in the evaporating droplet, the movement of its contact line, and the wetting state of the thin film surrounding the droplet. We show that the dynamics of the contact line can be tuned through the addition of a surfactant, thereby controlling the surface energies, which then leads to control over the final particle deposit. We also obtain an analytical expression for the radial velocity profile which reflects the hindering of the evaporation at the rim of the droplet by the nonvolatile oil meniscus, preventing flow toward the contact line, thus suppressing the coffee-stain effect. Finally, we confirm our physical interpretation by numerical simulations that are in qualitative agreement with the experiment.

Modulation of Central Depletion Zone in Evaporated Sessile Drops via Substrate Heating

In this article, we report the influence of substrate temperature (T_sub) on the evaporation driven patterning of colloids on solid substrates. When the drops are dried in an environment maintained at temperature, T_env, lower than T_sub, the temperature difference between the drop apex and the three-phase contact line leads to thermal Marangoni flow. We show that the interplay between the radial capillary flow, the thermal Marangoni flow, and the descending rate of the drop surface can be tuned to modulate the spatial distribution of colloids in the dried deposits. At ΔT (=T_sub - T_env) ≥ 45 °C, the distribution of particles in the interior region of the pattern is nearly uniform with a significant decrease in concentration of particles in the ring-like deposit at the edge. The deposits formed at 15 °C ≤ ΔT ≤ 40 °C are accompanied by a particle depleted zone in the center, which has not been reported to date. The formation of the central depletion zone arises from the suppression of the thermal Marangoni flow at the penultimate stage of drying and the interplay between the radial capillary flow and the descending rate of the drop surface. At ΔT < 15 °C, the dried deposits are found to exhibit coffee-ring-like stains.

Segregation in Drying Binary Colloidal Droplets

When a colloidal suspension droplet evaporates from a solid surface, it leaves a characteristic deposit in the contact region. These deposits are common and important for many applications in printing, coating, or washing. By the use of superamphiphobic surfaces as a substrate, the contact area can be reduced so that evaporation is almost radially symmetric. While drying, the droplets maintain a nearly perfect spherical shape. Here, we exploit this phenomenon to fabricate supraparticles from bidisperse colloidal aqueous suspensions. The supraparticles have a core-shell morphology. The outer region is predominantly occupied by small colloids, forming a close-packed crystalline structure. Toward the center, the number of large colloids increases and they are packed amorphously. The extent of this stratification decreases with decreasing the evaporation rate. Complementary simulations indicate that evaporation leads to a local increase in density, which, in turn, exerts stronger inward forces on the larger colloids. A comparison between experiments and simulations suggest that hydrodynamic interactions between the suspended colloids reduce the extent of stratification. Our findings are relevant for the fabrication of supraparticles for applications in the fields of chromatography, catalysis, drug delivery, photonics, and a better understanding of spray-drying.

Rechargeable Aqueous Electrochromic Batteries Utilizing Ti-Substituted Tungsten Molybdenum Oxide Based Zn2+ Ion Intercalation Cathodes

Batteries are used in every facet of human lives. Desirable battery architectures demand high capacity, rechargeability, rapid charging speed, and cycling stability, all within an environmentally friendly platform. Many applications are limited by opaque batteries; thus, new functionalities can be unlocked by introducing transparent battery architectures. This can be achieved by incorporating electrochromic and energy storage functions. Transparent electrochromic batteries enable new applications, including variable optical attenuators, optical switches, addressable displays, touch screen devices, and most importantly smart windows for energy-efficient buildings. However, this technology is in the incipient state due to limited electrochromic materials having satisfactory optical contrast and capacity. As such, triggering electrochromism via Zn²⁺ intercalation is advantageous: Zn is abundant, safe, easily processed in aqueous electrolytes and provides two electrons during redox reactions. Here, enhanced Zn²⁺ intercalation is demonstrated in Ti-substituted tungsten molybdenum oxide, yielding improved capacity and electrochromic performance. This technique is employed to engineer cathodes exhibiting an areal capacity of 260 mAh m^-2 and high optical contrast (76%), utilized in the fabrication of aqueous Zn-ion electrochromic batteries. Remarkably, these batteries can be charged by external voltages and self-recharged by spontaneously extracting Zn²⁺ , providing a new technology for practical electrochromic devices.

Viscoelastic Particle-Laden Interface Inhibits Coffee-Ring Formation

We investigate the evaporation-driven pattern formation in drying drops containing mixtures of polystyrene and soft microgel particles. The well-known coffee-rings that form when drops containing polystyrene particles are dried can be completely undone in the presence of a small quantity of soft colloids. The addition of soft colloids facilitates the adsorption of polystyrene particles to the water-vapor interface leading to a steep increase in their concentration and also imparts viscoelasticity to the interface. Time-resolved video microscopy is used to conclusively show the formation of a gel-like particle-laden interface. The mean square displacement of the polystyrene particles adsorbed to the interface confirms their immobile nature at the interface. This viscoelastic interface almost prevents the bulk flow-assisted migration of polystyrene particles toward the drop edge, leading to the suppression of coffee-ring effect and the formation of uniform particulate deposits.

Nanoscale Topographical Fluctuations: A Key Factor for Evaporative Colloidal Self-Assembly

This work investigates the role of surface parameters such as the nanoscale roughness, topography, and skewness of smooth and rough Si surfaces in the shape of patterns left by evaporating colloidal droplets of spherical polystyrene particles. The droplet contact angle, colloidal deposition pattern, crack density, and rim growth velocities are experimentally evaluated for varying roughness. The contact angle and rim growth rate are found to be more for rough surfaces in comparison to smooth ones. Roughness also helps in reducing stress in the drying droplets, thereby impeding the process of crack formation as exemplified by the experimental results. The altered Derjaguin-Landau-Verwey-Overbeek (DLVO) interactions emerging from the contribution of nanoscale roughness are theoretically evaluated for each differently rough substrate-particle combination. The forces have been calculated by considering large- and small-scale roughness parameters of the experimental surfaces. The experimental findings have been duly corroborated by theoretical estimates. Finally, it is observed that the skewness of the surface and the small-scale asperity radius bear a correlation with the DLVO forces and subsequently with the ring deposit pattern. The present understanding of the influence of surface fluctuations on evaporative self-assembly would enable one to choose the right topographic surface for particular applications.

Self-Sorting of Bidispersed Colloidal Particles Near Contact Line of an Evaporating Sessile Droplet

Here, we investigate deposit patterns and associated morphology formed after the evaporation of an aqueous droplet containing mono- and bidispersed colloidal particles. In particular, the combined effect of substrate heating and particle diameter is investigated. We employ high-speed visualization, optical microscopy, and scanning electron microscopy to characterize the evaporating droplets, particle motion, and deposit morphology, respectively. In the context of monodispersed colloidal particles, an inner deposit and a typical ring form for smaller and larger particles, respectively, on a nonheated surface. The formation of the inner deposit is attributed to early depinning of the contact line, explained by a mechanistic model based on the balance of several forces acting on a particle near the contact line. At larger substrate temperature, a thin ring with inner deposit forms, explained by the self-pinning of the contact line and advection of the particles from the contact line to the center of the droplet due to the Marangoni flow. In the context of bidispersed colloidal particles, self-sorting of the colloidal particles within the ring occurs at larger substrate temperature. The smaller particles deposit at the outermost edge compared to the larger particles, and this preferential deposition in a stagnation region near the contact line is due to the spatially varying height of the liquid-gas interface above the substrate. The sorting occurs at a smaller ratio of the diameters of the smaller and larger particles. At larger substrate temperature and larger ratio, the particles do not get sorted and mix into each other. Our measurements show that there exists a critical substrate temperature as well as a diameter ratio to achieve the sorting. We propose regime maps on substrate temperature-particle diameter and substrate temperature-diameter ratio plane for mono- and bidispersed solutions, respectively.

Patterns in Drying Drops Dictated by Curvature-Driven Particle Transport

Patterns generated by controlled evaporation of droplets containing colloids are dictated by internally generated flows. This advective particle transport is crucial to the efficacy of printing and coating processes and is also an elegant route to the self-assembly of particles. We propose a novel particle transport route, which involves adsorption of particles to the interface and subsequent curvature-driven migration of the particles along the interface. This interface-mediated transport can be exploited to control the distribution of particles in the dried patterns, which we experimentally elucidate by achieving gravity-induced drop shape changes. Our experiments demonstrate that the interplay between the bulk and the interfacial transport leads to strikingly different patterns: while dried aqueous sessile drops of colloidal dispersions produce well known "coffee-rings", dried pendant drops lead to "coffee-eyes". We support our experimental findings using scaling arguments. In previous studies, the effect of gravity-induced change in drop shape on the patterns formed in drying drops has been neglected. However, we show that the structure of the patterns formed by the colloidal particles after solvent evaporation is markedly different when the drops are deformed by gravity.

Multi-ring Deposition Pattern of Drying Droplets

We propose a theory for the multi-ring pattern of the deposits that are formed when droplets of the suspension are dried on a substrate. Assuming a standard model for the stick-slip motion of the contact line, we show that as droplets evaporate many concentric rings of deposits are formed but are taken over by a solid-circle pattern in the final stage of drying. An analytical expression is given to indicate when the ring pattern changes to a solid-circle pattern during the evaporation process. The results are in qualitative agreement with existing experiments, and the other predictions on how the evaporation rate, droplet radius, and receding contact angle affect the pattern are all subject to an experimental test.

Stagnation Point of Surface Flow during Drop Evaporation

Capillary flow and Marangoni flow influence flow patterns of an evaporating liquid drop. While it is obvious that Marangoni stress on the drop surface affects the surface flow direction, we found that capillary flow also has an impact. The numerical results of this study showed a stagnation point near the contact line, which was further explained by the lubrication theory. The stagnation point is produced by the competing effects of Marangoni flow and capillary flow and emerges when the contact angle is small because the divergence of the capillary flow near the contact line increases as the contact angle decreases. The radial position of the stagnation point from the numerical results ( r_numerical ≈ 0.995) agreed with the experimentally observed stagnation point ( r_experimental > 0.992).

Mechanisms of pattern formation from dried sessile drops

The formation of patterns after the evaporation of colloidal droplets deposited on a solid surface is an everyday natural phenomenon. During the past two decades, this topic has gained broader audience due to its numerous applications in biomedicine, nanotechnology, printing, coating, etc. This paper presents a detailed review of the experimental studies related to the formation of various deposition patterns from dried droplets of complex fluids (i.e., nanofluids, polymers). First, this review presents the fundamentals of sessile droplet evaporation including evaporation modes and internal flow fields. Then, the most observed dried patterns are presented and the mechanisms behind them are discussed. The review ends with the categorisation and exhaustive investigation of a wide range of factors affecting pattern formation.