Synthesis and Catalytic Applications of Advanced Sn- and Zr-Zeolites Materials

The incorporation of isolated Sn (IV) and Zr (IV) ions into silica frameworks is attracting widespread attention, which exhibits remarkable catalytic performance (conversion, selectivity, and stability) in a broad range of reactions, especially in the field of biomass catalytic conversion. As a representative example, the conversion route of carbohydrates into valuable platform and commodity chemicals such as lactic acid and alkyl lactates, has already been established. The zeotype materials also possess water-tolerant ability and are capable to be served as promising heterogeneous catalysts for aqueous reactions. Therefore, dozens of Sn- and Zr-containing silica materials with various channel systems have been prepared successfully in the past decades, containing 8 membered rings (MR) small pore CHA zeolite, 10-MR medium pore zeolites (FER, MCM-56, MEL, MFI, MWW), 12-MR large pore zeolites (Beta, BEC, FAU, MOR, MSE, MTW), and 14-MR extra-large pore UTL zeolite. This review about Sn- and Zr-containing metallosilicate materials focuses on their synthesis strategy, catalytic applications for diverse reactions, and the effect of zeolite characteristics on their catalytic performances.

Recent Advances in Tetra- (Ti, Sn, Zr, Hf) and Pentavalent (Nb, V, Ta) Metal-Substituted Molecular Sieve Catalysis

Metal substitution of molecular sieve systems is a major driving force in developing novel catalytic processes to meet current demands of green chemistry concepts and to achieve sustainability in the chemical industry and in other aspects of our everyday life. The advantages of metal-substituted molecular sieves include high surface areas, molecular sieving effects, confinement effects, and active site and morphology variability and stability. The present review aims to comprehensively and critically assess recent advances in the area of tetra- (Ti, Sn, Zr, Hf) and pentavalent (V, Nb, Ta) metal-substituted molecular sieves, which are mainly characterized for their Lewis acidic active sites. Metal oxide molecular sieve materials with properties similar to those of zeolites and siliceous molecular sieve systems are also discussed, in addition to relevant studies on metal-organic frameworks (MOFs) and some composite MOF systems. In particular, this review focuses on (i) synthesis aspects determining active site accessibility and local environment; (ii) advances in active site characterization and, importantly, quantification; (iii) selective redox and isomerization reaction applications; and (iv) photoelectrocatalytic applications.

Efficient Conversion of Glucose to Methyl Lactate with Sn-USY: Retro-aldol Activity Promotion by Controlled Ion Exchange

Sn-USY materials have been prepared through an optimized post-synthetic catalytic metalation procedure. These zeolites displayed, upon ion exchange with alkaline metals, an outstanding activity in the direct transformation of glucose into methyl lactate, yielding more than 70% of the starting glucose as the target product, and an overall combined retro-aldol condensation product yield above 95% in a short reaction time (<4 h). This outstanding catalytic performance is ascribed to the neutralization of Brønsted acid sites, the consequent depression of side reactions, and a higher population of tin open sites in the ion-exchanged Sn-USY zeolites. Reusability tests evidenced some loss of catalytic activity, partially caused by the closing of tin sites, although the use of small amounts of water in the reaction media demonstrated that this deactivation mechanism can be, at least, partially alleviated.

Zeolite (In)Stability under Aqueous or Steaming Conditions

Zeolites are among the most environmentally friendly materials produced industrially at the Megaton scale. They find numerous commercial applications, particularly in catalysis, adsorption, and separation. Under ambient conditions aluminosilicate zeolites are stable when exposed to water or water vapor. However, at extreme conditions as high temperature, high water vapor pressure or increased acidity/basicity, their crystalline framework can be destroyed. The stability of the zeolite framework under aqueous conditions also depends on the concentration and character of heteroatoms (other than Al) and the topology of the zeolite. The factors critical for zeolite (in)stability in the presence of water under various conditions are reviewed from the experimental as well as computational sides. Nonreactive and reactive interactions of water with zeolites are addressed. The goal of this review is to provide a comparative overview of all-silica zeolites, aluminosilicates and zeolites with other heteroatoms (Ti, Sn, and Ge) when contacted with water. Due attention is also devoted to the situation when partial zeolite hydrolysis is used beneficially, such as the formation of hierarchical zeolites, synthesis of new zeolites or fine-tuning catalytic or adsorption characteristics of zeolites.

Advances in catalytic routes for the production of carboxylic acids from biomass: a step forward for sustainable polymers

Polymers are ubiquitously present in our daily life because they can meet a wide range of needs and fields of applications. This success, based on an irresponsible linear consumption of plastics and the access to cheap oil, is creating serious environmental problems. Two lines of actions are needed to cope with them: to adopt a circular consumption of plastics and to produce renewable carbon-neutral monomers. This review analyses the recent advances in the chemocatalytic processes for producing biomass-derived carboxylic acids. These renewable carboxylic acids are involved in the synthesis of relevant general purpose and specialty polyesters and polyamides; some of them are currently derived from oil, while others can become surrogates of petrochemical polymers due to their excellent performance properties. Polyesters and polyamides are very suitable to be depolymerised to other valuable chemicals or to their constituent monomers, what facilitates the circular reutilisation of these monomers. Different types of carboxylic acids have been included in this review: monocarboxylic acids (like glycolic, lactic, hydroxypropanoic, methyl vinyl glycolic, methyl-4-methoxy-2-hydroxybutanoic, 2,5-dihydroxypent-3-enoic, 2,5,6-trihydroxyhex-3-enoic acids, diphenolic, acrylic and δ-amino levulinic acids), dicarboxylic acids (2,5-furandicarboxylic, maleic, succinic, adipic and terephthalic acids) and sugar acids (like gluconic and glucaric acids). The review evaluates the technology status and the advantages and drawbacks of each route in terms of feedstock, reaction pathways, catalysts and economic and environmental evaluation. The prospects and the new research that should be undertaken to overcome the main problems threatening their economic viability or the weaknesses that prevent their commercial implementation have also been underlined.

Getting insight into the influence of coexisting airborne nanoparticles on gas adsorption performance over porous materials

Adsorption as one of the most important air cleaning methods has been extensively applied during which the coexisting airborne nanoparticles (NPs) with sizes close to adsorbent pore sizes could inevitably influence gas adsorption processes. In this work, the influence of sub-20 nm NPs on toluene adsorption on ZSM-5 zeolites exchanged with different cations (Li⁺, Na⁺ and K⁺) were studied based on gas-and-particle coexisting adsorption/filtration tests. Affinities for both toluene and NPs on adsorbents follow Li-ZSM-5 > Na-ZSM-5 > K-ZSM-5 regarding the orders of charge density, pore size, and internal and external specific surface areas. The toluene adsorption was shown to be impaired by coexisting NPs from perspectives of thermodynamics and kinetics. For Li-ZSM-5, Na-ZSM-5 and K-ZSM-5, significant relative reductions of 10.4 %, 10.5 % and 16.0 % in toluene adsorption capacity at the lower feed concentration, and of 20.3 %, 15.2 % and 2.3 % in mass transfer coefficient at the higher feed concentration were observed, respectively. The influential mechanisms regarding competitiveness between toluene and NPs in interaction with cationic and porous surfaces were accordingly proposed, which are of practical significance for selecting robust adsorbents under realistic harsh air conditions.

Ethanol-to-butadiene: the reaction and its catalysts

Catalytic conversion of ethanol is a promising technology for producing sustainable butadiene. This paper reviews the reaction and its catalysts, and discusses the challenges their development faces.

Synergetic effect of Lewis acid and base in modified Sn-β on the direct conversion of levoglucosan to lactic acid

The synergetic effect of Lewis acid and base in modified Sn-β boosts the yield of lactic acid produced from levoglucosan.

Seed-assisted hydrothermal synthesis of Sn-Beta for conversion of glucose to methyl lactate: effects of the H2O amount in the gel and crystallization time

The crystallization rate, morphology, Sn state and microenvironment and catalytic performance for the conversion of glucose to methyl lactate of Sn-Beta are significantly affected by the water amount in the synthesis gel and the crystallization time.

Phenol Tautomerization Catalyzed by Acid-Base Pairs in Lewis Acidic Beta Zeolites: A Computational Study

We investigate the tautomerization of phenol catalyzed by acid-base active pair sites in Lewis acidic Beta zeolites by means of density functional calculations using the M06-L functional. An analysis of the catalytic mechanism shows that hafnium on the Beta zeolite causes the strongest absorption of phenol compared to zirconium, tin, and germanium. This can be rationalized by the highest delocalization of electron density between the Lewis site and the oxygen of phenol which can in turn be quantified by the perturbative E⁽²⁾ stabilization energy. The reaction is assumed to proceed in two steps, the phenol O-H bond dissociation and the protonation of the intermediate to form the cyclohexa-2,4-dien-1-one product. The rate determining step is the first one with a free activation energy of 26.3, 25.0, 22.1 and 22.7 kcal mol^-1 for Ge-Beta, Sn-Beta, Zr-Beta, and Hf-Beta zeolites, respectively. The turnover frequencies follow these reaction barriers. Hence, the intrinsic catalytic activity of the Lewis acidic Beta zeolites studied here is in the order of Hf-Beta≈Zr-Beta>Sn-Beta> Ge-Beta for the tautomerization of phenol.

Direct Evidence for Single Molybdenum Atoms Incorporated in the Framework of MFI Zeolite Nanocrystals

Direct evidence of the successful incorporation of atomically dispersed molybdenum (Mo) atoms into the framework of nanosized MFI zeolite is demonstrated for the first time. Homogeneous distribution of Mo with a size of 0.05 nm is observed by scanning transmission electron microscopy high-angle annular dark-field imaging (STEM-HAADF). ³¹P magic-angle spinning nuclear magnetic resonance (MAS NMR) and Fourier-transform infrared (FT-IR) spectroscopy, using trimethylphosphine oxide (TMPO) and deuterated acetonitrile as probe molecules, reveal a homogeneous distribution of Mo in the framework of MFI nanozeolite, and the presence of Lewis acidity. ³¹P MAS NMR using TMPO shows probe molecules interacting with isolated Mo atoms in the framework, and physisorbed probe molecules in the zeolite channels. Moreover, 2D ³¹P-³¹P MAS radio frequency-driven recoupling NMR indicates the presence of one type of Mo species in different crystallographic positions in the MFI framework. The substitution of framework Si by Mo significantly reduces the silanol defect content, making the resulting zeolite highly hydrophobic. In addition, the insertion of Mo into the MFI structure induces a symmetry lowering, from orthorhombic ( Pnma), typical of high silica MFI, to monoclinic ( P21/ n), as well as an expansion of unit cell volume. The novel material opens many opportunities of catalysts design for application in mature and emerging fields.

Stoichiometric active site modification observed by alkali ion titrations of Sn-Beta

Titrations and functional assays are combined to gain insight into the stoichiometric correlations for alkali ions and the tin active sites in Sn-Beta, and show that three different states with distinct catalytic properties exist.

Readily available Ti-beta as an efficient catalyst for greener and sustainable production of campholenic aldehyde

Different Ti-beta zeolite samples were prepared following a convenient and optimized post-synthetic route and starting from commercial Al-beta zeolite.

Mechanochemically assisted hydrothermal synthesis of Sn-substituted MFI-type silicates

Substitution of Al atoms in a zeolite framework by catalytic metal atoms has attracted considerable attention because the catalytic behavior can be tuned by the substituted atoms. In the present study, Sn-substituted MFI-type silicates were synthesized using a hydrothermal reaction of an amorphous Si-O-Sn precursor prepared by mechanochemical grinding of SiO₂ and Sn(OH)₄. The mechanochemical treatment was found to be a key technique for obtaining the amorphous Si-O-Sn precursor, where tetrahedral Sn⁴⁺ species were incorporated into the amorphous matrix. The Sn content in the framework of the MFI-type silicates was successfully controlled by the initial HCl/Si molar ratio of the hydrothermal procedures. Optical reflectance measurements revealed that the Sn⁴⁺ ions were dispersedly incorporated into the silicate framework while preserving the initial tetrahedrally coordinated species. Infrared results imply that the resulting Sn-substituted MFI-type silicate has Brønsted acid character. Precise control of the Brønsted and Lewis acid properties by Sn doping is a promising approach to the development of novel types of zeolite-based catalytic materials.

Effects of Alkali-Metal Ions and Counter Ions in Sn-Beta-Catalyzed Carbohydrate Conversion

Alkali-metal ions have recently been shown to strongly influence the catalytic behavior of stannosilicates in the conversion of carbohydrates. An effect of having alkali-metal ions present is a pronounced increase in selectivity towards methyl lactate. Mechanistic details of this effect have remained obscure and are herein addressed experimentally through kinetic experiments and isotope tracking. The presence of alkali-metal ions has a differential effect in competing reaction pathways and promotes the rate of carbon-carbon bond breakage of carbohydrate substrates, but decreases the rates of competing dehydration pathways. Further addition of alkali-metal ions inhibits the activity of Sn-Beta in all major reaction pathways. The alkali-metal effects on product distribution and on the rate of product formation are similar, thus pointing to a kinetic reaction control and to irreversible reaction steps in the main pathways. Additionally, an effect of the accompanying basic anions is shown, supposedly facilitating the cation exchange and eliciting a different concentration-dependent effect to that of neutral alkali-metal salts.

Flexibility and lability of a phenyl ligand in hetero-organometallic 3d metal-Sn(iv) compounds and their catalytic activity in Baeyer-Villiger oxidation of cyclohexanone

The single compartmental Schiff base N,N'-ethylenebis(salicylaldimine) (H₂L) and [SnPh₂Cl₂] were utilized to synthesize heterobimetallic 3d metal-Sn complexes, the Co^IIISn^IV compound [{SnPhCl₂}(1κO²N²,2κO²-μ-L)(μ-OMe){CoPh}] (1), the Ni^IISn^IV compound [{SnPh₂Cl₂}(1κO²N²,2κO²-μ-L)Ni] (2) and the Cu^IISn^IV compound [{SnPh₂Cl₂}(1κO²N²,2κO²-μ-L)Cu] (3). Attempting to prepare the ethoxido bridged compound analogous to 1 (in ethanol) gives the phenylcobalt(iii) complex [Co(κO²N²)Ph(H₂O)] (1A). Single crystal X-ray structure analyses reveal that 1 is derived from an intermetallic (Sn to Co) phenyl shift and that 1A is a transmetallated product; in compounds 2 and 3, the phenyl groups remain coordinated to Sn^IV but one of the π rings interacts with the 3d-metal. Thus, while systems 1 and 1A show the lability of the phenyl ligand, 2 and 3 reveal its flexible nature. Theoretical DFT calculations demonstrate that the conceivable Ph group shift occurs in the oxidized Co^III intermediate [{Sn^IVPh₂Cl₂}(κO₂N₂-μ-L){Co^III(MeO)}] (5) rather than in the corresponding Co^II species [{Sn^IVPh₂Cl₂}(κO₂N₂-μ-L){Co^II(MeOH)}] (4). Their catalytic studies in the Baeyer-Villiger oxidation of cyclohexanone into ε-caprolactone with two different oxidants reveal that the sacrificial aldehyde method (with dioxygen/benzaldehyde) is better than that with aqueous H₂O₂ (30%). The effects of various reaction parameters such as solvent, catalyst amount, temperature, time and heating method were studied allowing the achievement of yields up to 83% with 89% selectivity.

Theoretical study of CO2 hydrogenation into formic acid on Lewis acid zeolites

The hydrogenation of carbon dioxide (CO₂) to formic acid over Lewis acidic zeolites as catalyst has been investigated by means of density functional theory (DFT) with the M06-L functional.

Synthesis of MFI type ferrisilicate zeolite (Fe-MFI) nanocrystals by a dry gel conversion (DGC) method and their application to methanol to olefin (MTO) reactions

Fe-MFI nanocrystals were synthesized by a dry gel conversion method and showed superior catalytic performance in methanol to olefin reactions.

Synthesis of a novel polyester building block from pentoses by tin-containing silicates

C₅-Sugars form a new bio-monomer (trans-2,5-dihydroxy-3-pentenoic acid methyl ester), which can undergo enzymatic copolymerization with E6-HH to form multifunctional polymers.

A sulfonated Schiff base dimethyltin(iv) coordination polymer: synthesis, characterization and application as a catalyst for ultrasound- or microwave-assisted Baeyer–Villiger oxidation under solvent-free conditions

The sulfonated Schiff base dimethyltin(iv) coordination polymer is an efficient heterogeneous catalyst for the peroxidative Baeyer–Villiger oxidation of ketones, under ultrasound or microwave irradiation and solvent- and additive-free conditions.