Fiber-Reinforced Flexible Self-Healing Strain Sensor with Failure-Improving Sensitivity Recovery

In this work, we address the inherent limitations of porous, flexible, fibrous, and self-healing strain sensors. Specifically, we tackle issues such as the fatigue failure of carbon-fibrous materials and the long-term flow and low mechanical stability of self-healing materials. We achieve this by combining self-healing carbon/PBS blends with fibrous materials, creating a fiber-reinforced self-healing composite. The self-healing carbon/PBS blends provide strain sensitivity and the ability to recover after fatigue and impact failure, while the fibers prevent the long-term flow of material and the scattering of pieces during impact and fatigue failure within the elastic deformation regime, enabling shape recovery. We fabricated composite wearable strain sensors with a viscoelastic functional layer composed of two continuous phases: (i) a self-healing polymer-carbon blend and (ii) long electrospun fibers of commercial polyurethane. This setup also eliminates the other drawbacks of bulk materials, such as nonlinearity of volt-ampere characteristics, irreversibility of deformation, and a low working factor, and allows improvement of the working factor after failure and healing. Most importantly, we discovered that hindered self-healing, like in the case of the MWCNT/PBS system, enables improvement of sensor sensitivity after large strains and failure, which is due to partial failure of the network formed by conductive particles.

Toward flexible piezoresistive strain sensors based on polymer nanocomposites: a review on fundamentals, performance, and applications

The fundamentals, performance, and applications of piezoresistive strain sensors based on polymer nanocomposites are summarized herein. The addition of conductive nanoparticles to a flexible polymer matrix has emerged as a possible alternative to conventional strain gauges, which have limitations in detecting small strain levels and adapting to different surfaces. The evaluation of the properties or performance parameters of strain sensors such as the elongation at break, sensitivity, linearity, hysteresis, transient response, stability, and durability are explained in this review. Moreover, these nanocomposites can be exposed to different environmental conditions throughout their lifetime, including different temperature, humidity or acidity/alkalinity levels, that can affect performance parameters. The development of flexible piezoresistive sensors based on nanocomposites has emerged in recent years for applications related to the biomedical field, smart robotics, and structural health monitoring. However, there are still challenges to overcome in designing high-performance flexible sensors for practical implementation. Overall, this paper provides a comprehensive overview of the current state of research on flexible piezoresistive strain sensors based on polymer nanocomposites, which can be a viable option to address some of the major technological challenges that the future holds.

Porous Conductive Textiles for Wearable Electronics

Over the years, researchers have made significant strides in the development of novel flexible/stretchable and conductive materials, enabling the creation of cutting-edge electronic devices for wearable applications. Among these, porous conductive textiles (PCTs) have emerged as an ideal material platform for wearable electronics, owing to their light weight, flexibility, permeability, and wearing comfort. This Review aims to present a comprehensive overview of the progress and state of the art of utilizing PCTs for the design and fabrication of a wide variety of wearable electronic devices and their integrated wearable systems. To begin with, we elucidate how PCTs revolutionize the form factors of wearable electronics. We then discuss the preparation strategies of PCTs, in terms of the raw materials, fabrication processes, and key properties. Afterward, we provide detailed illustrations of how PCTs are used as basic building blocks to design and fabricate a wide variety of intrinsically flexible or stretchable devices, including sensors, actuators, therapeutic devices, energy-harvesting and storage devices, and displays. We further describe the techniques and strategies for wearable electronic systems either by hybridizing conventional off-the-shelf rigid electronic components with PCTs or by integrating multiple fibrous devices made of PCTs. Subsequently, we highlight some important wearable application scenarios in healthcare, sports and training, converging technologies, and professional specialists. At the end of the Review, we discuss the challenges and perspectives on future research directions and give overall conclusions. As the demand for more personalized and interconnected devices continues to grow, PCT-based wearables hold immense potential to redefine the landscape of wearable technology and reshape the way we live, work, and play.

Fabrication of novel strain sensors from green TPV nanocomposites based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV)/silicone rubber/silicon-modified graphene oxide

In this study, a new thermoplastic vulcanizate (TPV) blend of silicone rubber (SR) and poly (3-hydroxybutyrate-co-3-hydroxy valerate) (PHBV) including silicon-modified graphene oxide (SMGO), is used to fabricate highly flexible and sensitive strain sensors. The sensors are built with an extremely low percolation threshold of 1.3 vol%. We investigated the effect of adding SMGO nanoparticles to strain-sensing applications. The findings demonstrated that increasing the SMGO concentration enhanced the composite's mechanical, rheological, morphological, dynamic mechanical, electrical, and strain-sensing capabilities. But too many SMGO particles can reduce elasticity and cause nanoparticle aggregation. The nanocomposite's gauge factor (GF) values were discovered to be 375, 163, and 38, with nanofiller contents of 5.0 wt%, 3.0 wt%, and 1.0 wt% respectively. Cyclic strain-sensing behavior showed their ability to recognize and classify various motions. Due to its superior strain-sensing capabilities, TPV5 was chosen to assess the repeatability and stability of this material when utilized as a strain sensor. The sensor's excellent stretchability, sensitivity (GF = 375), and remarkable repeatability during cyclic tensile testing allowed them to be stretched beyond 100% of the applied strain. This study offers a new and valuable method for building conductive networks in polymer composites, with potential uses in strain sensing, especially in biomedical applications. The study also emphasizes the potential of SMGO as a conductive filler for developing extremely sensitive and flexible TPEs with enhanced, environmentally friendly features.

A Comparative Study on the Effects of Spray Coating Methods and Substrates on Polyurethane/Carbon Nanofiber Sensors

Thermoplastic polyurethane (TPU) has been widely used as the elastic polymer substrate to be combined with conductive nanomaterials to develop stretchable strain sensors for a variety of applications such as health monitoring, smart robotics, and e-skins. However, little research has been reported on the effects of deposition methods and the form of TPU on their sensing performance. This study intends to design and fabricate a durable, stretchable sensor based on composites of thermoplastic polyurethane and carbon nanofibers (CNFs) by systematically investigating the influences of TPU substrates (i.e., either electrospun nanofibers or solid thin film) and spray coating methods (i.e., either air-spray or electro-spray). It is found that the sensors with electro-sprayed CNFs conductive sensing layers generally show a higher sensitivity, while the influence of the substrate is not significant and there is no clear and consistent trend. The sensor composed of a TPU solid thin film with electro-sprayed CNFs exhibits an optimal performance with a high sensitivity (gauge factor ~28.2) in a strain range of 0-80%, a high stretchability of up to 184%, and excellent durability. The potential application of these sensors in detecting body motions has been demonstrated, including finger and wrist-joint movements, by using a wooden hand.

Heterogeneous Structure Omnidirectional Strain Sensor Arrays With Cognitively Learned Neural Networks

Mechanically stretchable strain sensors gain tremendous attention for bioinspired skin sensation systems and artificially intelligent tactile sensors. However, high-accuracy detection of both strain intensity and direction with simple device/array structures is still insufficient. To overcome this limitation, an omnidirectional strain perception platform utilizing a stretchable strain sensor array with triangular-sensor-assembly (three sensors tilted by 45°) coupled with machine learning (ML) -based neural network classification algorithm, is proposed. The strain sensor, which is constructed with strain-insensitive electrode regions and strain-sensitive channel region, can minimize the undesirable electrical intrusion from the electrodes by strain, leading to a heterogeneous surface structure for more reliable strain sensing characteristics. The strain sensor exhibits decent sensitivity with gauge factor (GF) of ≈8, a moderate sensing range (≈0-35%), and relatively good reliability (3000 stretching cycles). More importantly, by employing a multiclass-multioutput behavior-learned cognition algorithm, the stretchable sensor array with triangular-sensor-assembly exhibits highly accurate recognition of both direction and intensity of an arbitrary strain by interpretating the correlated signals from the three-unit sensors. The omnidirectional strain perception platform with its neural network algorithm exhibits overall strain intensity and direction accuracy around 98% ± 2% over a strain range of ≈0-30% in various surface stimuli environments.

Spray-Deposited Anisotropic Assemblies of Plasmonic Nanowires for Direction-Sensitive Strain Measurement

The development of nanoscale composites with hierarchical architecture and complex anisotropies enables the fabrication of new classes of devices. Stretchable strain sensors have been developed in the past for applications in various fields such as wearable electronics and soft robotics, yet the sensing capacities of most of these sensors are independent of the direction of deformation. In the present work, we report on the preparation of a direction-sensitive strain sensor using the anisotropic optical properties of a monolayer of oriented plasmonic 1D nano-objects. Grazing incidence spraying (GIS) is used for depositing a monolayer of in-plane aligned silver nanowires with a controlled density on a deformable and transparent substrate. Using the selective excitation of transverse and longitudinal localized plasmon resonance modes of silver nanowires by polarized UV-visible-NIR spectroscopy, we show that the macroscopic anisotropic properties of the monolayer upon stretching are highly dependent on the stretching direction and light polarization. Measuring the polarized optical properties of the anisotropic thin films upon stretching thus allow for retrieving both the local strain and the direction of the deformation using a simple model.

Textile Strain Sensor Enhancement by Coating Metal Yarns with Carbon-Filled Silicone

Flexible and stretchable strain sensors are an important development for measuring various movements and forces and are increasingly used in a wide range of smart textiles. For example, strain sensors can be used to measure the movements of arms, legs or individual joints. Thereby, most strain sensors are capable of detecting large movements with a high sensitivity. Very few are able to measure small movements, i.e., strains of less than 5%, with a high sensitivity, which is necessary to carry out important health measurements, such as breathing, bending, heartbeat, and vibrations. This research deals with the development of strain sensors capable of detecting strain of 1% with a high sensitivity. For this purpose, a total of six commercially available metallic yarns were coated with a carbon-containing silicone coating. The process is based on a vertical dip-coating technology with a self-printed 3D coating bath. Afterwards, the finished yarns were interlooped and stretched by 1% while electrical resistance measurements were carried out. It was shown that, although the coating reduced the overall conductivity of the yarns, it also improved their sensitivity to stress. Conclusively, highly sensitive strain sensors, designed specially for small loads, were produced by a simple coating set-up and interlooping structure of the sensory yarns, which could easily be embedded in greater textile structures for wearable electronics.

Intelligent Nanomaterials for Wearable and Stretchable Strain Sensor Applications: The Science behind Diverse Mechanisms, Fabrication Methods, and Real-Time Healthcare

It has become a scientific obligation to unveil the underlying mechanisms and the fabrication methods behind wearable/stretchable strain sensors based on intelligent nanomaterials in order to explore their possible potential in the field of biomedical and healthcare applications. This report is based on an extensive literature survey of fabrication of stretchable strain sensors (SSS) based on nanomaterials in the fields of healthcare, sports, and entertainment. Although the evolution of wearable strain sensors (WSS) is rapidly progressing, it is still at a prototype phase and various challenges need to be addressed in the future in special regard to their fabrication protocols. The biocalamity of COVID-19 has brought a drastic change in humans' lifestyles and has negatively affected nations in all capacities. Social distancing has become a mandatory rule to practice in common places where humans interact with each other as a basic need. As social distancing cannot be ruled out as a measure to stop the spread of COVID-19 virus, wearable sensors could play a significant role in technologically impacting people's consciousness. This review article meticulously describes the role of wearable and strain sensors in achieving such objectives.

Network crack-based high performance stretchable strain sensors for human activity and healthcare monitoring

In this study, high performance wearable and stretchable strain sensors are developed for human activity and healthcare monitoring, and wearable electronics.

Recent advance in the fabrication of carbon nanofiber-based composite materials for wearable devices

Carbon nanofibers (CNFs) exhibit the advantages of high mechanical strength, good conductivity, easy production, and low cost, which have shown wide applications in the fields of materials science, nanotechnology, biomedicine, tissue engineering, sensors, wearable electronics, and other aspects. To promote the applications of CNF-based nanomaterials in wearable devices, the flexibility, electronic conductivity, thickness, weight, and bio-safety of CNF-based films/membranes are crucial. In this review, we present recent advances in the fabrication of CNF-based composite nanomaterials for flexible wearable devices. For this aim, firstly we introduce the synthesis and functionalization of CNFs, which promote the optimization of physical, chemical, and biological properties of CNFs. Then, the fabrication of two-dimensional and three-dimensional CNF-based materials are demonstrated. In addition, enhanced electric, mechanical, optical, magnetic, and biological properties of CNFs through the hybridization with other functional nanomaterials by synergistic effects are presented and discussed. Finally, wearable applications of CNF-based materials for flexible batteries, supercapacitors, strain/piezoresistive sensors, bio-signal detectors, and electromagnetic interference shielding devices are introduced and discussed in detail. We believe that this work will be beneficial for readers and researchers to understand both structural and functional tailoring of CNFs, and to design and fabricate novel CNF-based flexible and wearable devices for advanced applications.

Ready-to-wear strain sensing gloves for human motion sensing

Integrating soft sensors with wearable platforms is critical for sensor-based human augmentation, yet the fabrication of wearable sensors integrated into ready-to-wear platforms remains underdeveloped. Disposable gloves are an ideal substrate for wearable sensors that map hand-specific gestures. Here, we use solution-based metallization to prepare resistive sensing arrays directly on off-the-shelf nitrile butadiene rubber (NBR) gloves. The NBR glove acts as the wearable platform while its surface roughness enhances the sensitivity of the overlying sensing array. The NBR sensors have a sheet resistance of 3.1 ± 0.6 Ω/sq and a large linear working range (two linear regions ≤70%). When stretched, the rough NBR substrate facilitates microcrack formation in the overlying metal, enabling high gauge factors (62 up to 40% strain, 246 from 45 - 70% strain) that are unprecedented for metal film sensors. We apply the sensing array to dynamically monitor gestures for gesture differentiation and robotic control.

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Sensing arrays are prepared on ready-to-wear nitrile butadiene rubber (NBR) gloves

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Solution-based deposition is used to pattern gold sensing arrays on the NBR surface

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The roughness-enhanced sensitivity offers high gauge factors (62-246) to 70% strain

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Motion sensing is demonstrated for gesture differentiation and robotic control

Materials, Electrical Performance, Mechanisms, Applications, and Manufacturing Approaches for Flexible Strain Sensors

With the recent great progress made in flexible and wearable electronic materials, the upcoming next generation of skin-mountable and implantable smart devices holds extensive potential applications for the lifestyle modifying, including personalized health monitoring, human-machine interfaces, soft robots, and implantable biomedical devices. As a core member within the wearable electronics family, flexible strain sensors play an essential role in the structure design and functional optimization. To further enhance the stretchability, flexibility, sensitivity, and electricity performances of the flexible strain sensors, enormous efforts have been done covering the materials design, manufacturing approaches and various applications. Thus, this review summarizes the latest advances in flexible strain sensors over recent years from the material, application, and manufacturing strategies. Firstly, the critical parameters measuring the performances of flexible strain sensors and materials development contains different flexible substrates, new nano- and hybrid- materials are introduced. Then, the developed working mechanisms, theoretical analysis, and computational simulation are presented. Next, based on different material design, diverse applications including human motion detection and health monitoring, soft robotics and human-machine interface, implantable devices, and biomedical applications are highlighted. Finally, synthesis consideration of the massive production industry of flexible strain sensors in the future; different fabrication approaches that are fully expected are classified and discussed.

Flexible and wearable strain sensor based on electrospun carbon sponge/polydimethylsiloxane composite for human motion detection

Flexible and wearable strain sensors have attracted considerable attention due to their potential applications in human motion detection. In this work, the as-fabricated strain sensor was obtained by encapsulation of electrospun carbon sponge (CS) with polydimethylsiloxane (PDMS). The formation mechanism of the self-assembled sponge has been explored. Meanwhile, the piezoresistive properties and the strain sensing mechanism of the CS/PDMS sensor were investigated. The results showed that the as-fabricated CS/PDMS sensor had high piezoresistive sensibility with a maximum gauge factor up to 130.49, superior stability and fast response to various cyclic loading with a tensile strain from 0% up to 40% and a tensile speed range of 2-18 mm min-1. Finally, all the superior performances endow the sensor with abilities to precisely detect pronunciation, human palm motion, wrist joint motion, elbow joint motion, and finger motion in real-time. These results indicate that the strain sensor based on the CS/PDMS could have promising applications in flexible and wearable devices for human motion detection.

Advances in Materials for Soft Stretchable Conductors and Their Behavior under Mechanical Deformation

Soft stretchable sensors rely on polymers that not only withstand large deformations while retaining functionality but also allow for ease of application to couple with the body to capture subtle physiological signals. They have been applied towards motion detection and healthcare monitoring and can be integrated into multifunctional sensing platforms for enhanced human machine interface. Most advances in sensor development, however, have been aimed towards active materials where nearly all approaches rely on a silicone-based substrate for mechanical stability and stretchability. While silicone use has been advantageous in academic settings, conventional silicones cannot offer self-healing capability and can suffer from manufacturing limitations. This review aims to cover recent advances made in polymer materials for soft stretchable conductors. New developments in substrate materials that are compliant and stretchable but also contain self-healing properties and self-adhesive capabilities are desirable for the mechanical improvement of stretchable electronics. We focus on materials for stretchable conductors and explore how mechanical deformation impacts their performance, summarizing active and substrate materials, sensor performance criteria, and applications.

Fabrication of Silk Fibroin Fluorescent Nanofibers via Electrospinning

Fluorescent silk fibroin nanofibers were fabricated via electrospinning method with three kinds of fluorescent dyes. Electrospun fluorescent nanofibers showed smooth surfaces and average diameters of 873 ± 135 nm, 835 ± 195 nm, and 925 ± 205 nm, respectively, for silk fibroin-fluorescein sodium, silk fibroin-rhodamine B, and silk fibroin-acridine orange nanofibers containing 2.0 wt% fluorescent dyes. At the same time, the secondary structure of silk fibroin in fluorescent nanofibers was predominantly amorphous conformation without influence by adding different concentrations of fluorescent dyes, as characterized by Fourier transform infrared spectroscopy and X-ray diffraction. Thermal degradation behavior of fluorescent silk fibroin nanofibers with a dramatic decrease in weight residue was observed at around 250 °C. The fluorescence effect of fluorescent silk fibroin nanofibers was changed by changing the concentration of different fluorescent dyes. These fluorescent nanofibers may make promising textile materials for large scale application.

Recent Advances in Flexible and Wearable Pressure Sensors Based on Piezoresistive 3D Monolithic Conductive Sponges

High-performance flexible strain and pressure sensors are important components of the systems for human motion detection, human-machine interaction, soft robotics, electronic skin, etc., which are envisioned as the key technologies for applications in future human healthcare monitoring and artificial intelligence. In recent years, highly flexible and wearable strain/pressure sensors have been developed based on various materials/structures and transduction mechanisms. Piezoresistive three-dimensional (3D) monolithic conductive sponge, the resistance of which changes upon external pressure or stimuli, has emerged as a forefront material for flexible and wearable pressure sensor due to its excellent sensor performance, facile fabrication, and simple circuit integration. This review focuses on the rapid development of the piezoresistive pressure sensors based on 3D conductive sponges. Various piezoresistive conductive sponges are categorized into four different types and their material and structural characteristics are summarized. Methods for preparation of the 3D conductive sponges are reviewed, followed by examples of device performance and selected applications. The review concludes with a critical reflection of the current status and challenges. Prospects of the 3D conductive sponge for flexible and wearable pressure sensor are discussed.

Significance of Nanomaterials in Wearables: A Review on Wearable Actuators and Sensors

Together with the evolution of digital health care, the wearable electronics field has evolved rapidly during the past few years and is expected to be expanded even further within the first few years of the next decade. As the next stage of wearables is predicted to move toward integrated wearables, nanomaterials and nanocomposites are in the spotlight of the search for novel concepts for integration. In addition, the conversion of current devices and attachment-based wearables into integrated technology may involve a significant size reduction while retaining their functional capabilities. Nanomaterial-based wearable sensors have already marked their presence with a significant distinction while nanomaterial-based wearable actuators are still at their embryonic stage. This review looks into the contribution of nanomaterials and nanocomposites to wearable technology with a focus on wearable sensors and actuators.

Controllably Enhancing Stretchability of Highly Sensitive Fiber-Based Strain Sensors for Intelligent Monitoring

Functional strain sensing is essential to develop health monitoring and Internet of Things. The performance of either narrow sensing range or low sensitivity restricts strain sensors in a wider range of future applications. Attaining both high sensitivity and wide sensing range of a strain sensor remains challenging. Herein, a cluster-type microstructures strategy is proposed for engineering high stretchability of highly sensitive strain sensor. The resistance change of the strain sensor is determined by the deformation of the cluster-type microstructures from close arrangement to orderly interval state during being stretched. Because of the unique geometric structure and conductive connection type of the sensing material, the strain sensor achieves a considerable performance that features both high sensitivity (gauge factor up to 2700) and high stretchability (sensing range of 160% strain). Fast response time and long-term stability are other characteristics of the strain sensor. Monitoring of multiple limb joints and controlling of audible and visual devices are demonstrated as the proof-of-concept abilities of the strain sensor. This study not only puts forward a novel design thought of strain sensor but also offers considerable insights into its potential value toward burgeoning fields including but not limited to real-time health monitoring and intelligent controls.

A Sandwich-Structured Piezoresistive Sensor with Electrospun Nanofiber Mats as Supporting, Sensing, and Packaging Layers

Electrospun nanofiber mats have been used as sensing elements to construct piezoresistive devices due to their large surface area and high porosity. However, they have not been utilized as skin-contact supporting layers to package conductive nanofiber networks for the fabrication of piezoresistive sensors. In this work, we developed a sandwich-structured pressure sensor, which can sensitively monitor human motions and vital signs, with electrospun nanofiber mats as supporting, sensing, and packaging layers. The nanofiber mats were prepared by electrospinning with biocompatible poly (l-lactide) (PLA), silk fibroin (SF), and collagen (COL) as raw materials. The synthesized PLA–SF–COL mat possesses a non-woven structure with a fiber diameter of 122 ± 28 nm and a film thickness of 37 ± 5.3 μm. Polypyrrole (PPy) nanoparticles were grown in-situ on the mat to form a conductive layer. After stacking the pristine and conductive mats to form a PLA–SF–COL mat/(PPy-coated mat)₂ structure, another layer was electrospun to pack the multilayers for the construction of a sandwich-structured piezoresistive sensor. The as-prepared device can sensitively detect external pressures caused by coin loading and finger tapping/pressing. It can also tolerate more than 600 times of pressing without affecting its sensing capability. The human body-attached experiments further demonstrate that the sensor could real-time monitor finger/arm bending, arterial pulse, respiration rate, and speaking-caused throat vibration. The electrospinning-based fabrication may be used as a facile and low-cost strategy to produce flexible piezoresistive sensors with excellent skin-compatibility and great pressure sensing capability.

Flexible and Compressible PEDOT:PSS@Melamine Conductive Sponge Prepared via One-Step Dip Coating as Piezoresistive Pressure Sensor for Human Motion Detection

Flexible and wearable pressure sensor may offer convenient, timely, and portable solutions to human motion detection, yet it is a challenge to develop cost-effective materials for pressure sensor with high compressibility and sensitivity. Herein, a cost-efficient and scalable approach is reported to prepare a highly flexible and compressible conductive sponge for piezoresistive pressure sensor. The conductive sponge, poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS)@melamine sponge (MS), is prepared by one-step dip coating the commercial melamine sponge (MS) in an aqueous dispersion of poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS). Due to the interconnected porous structure of MS, the conductive PEDOT:PSS@MS has a high compressibility and a stable piezoresistive response at the compressive strain up to 80%, as well as good reproducibility over 1000 cycles. Thereafter, versatile pressure sensors fabricated using the conductive PEDOT:PSS@MS sponges are attached to the different parts of human body; the capabilities of these devices to detect a variety of human motions including speaking, finger bending, elbow bending, and walking are evaluated. Furthermore, prototype tactile sensory array based on these pressure sensors is demonstrated.

Development of a Waterproof Crack-Based Stretchable Strain Sensor Based on PDMS Shielding

This paper details the design of a poly(dimethylsiloxane) (PDMS)-shielded waterproof crack-based stretchable strain sensor, in which the electrical characteristics and sensing performance are not influenced by changes in humidity. This results in a higher number of potential applications for the sensor. A previously developed omni-purpose stretchable strain (OPSS) sensor was used as the basis for this work, which utilizes a metal cracking structure and provides a wide sensing range and high sensitivity. Changes in the conductivity of the OPSS sensor, based on humidity conditions, were investigated along with the potential possibility of using the design as a humidity sensor. However, to prevent conductivity variation, which can decrease the reliability and sensing ability of the OPSS sensor, PDMS was utilized as a shielding layer over the OPSS sensor. The PDMS-shielded OPSS sensor showed approximately the same electrical characteristics as previous designs, including in a high humidity environment, while maintaining its strain sensing capabilities. The developed sensor shows promise for use under high humidity conditions and in underwater applications. Therefore, considering its unique features and reliable sensing performance, the developed PDMS-shielded waterproof OPSS sensor has potential utility in a wide range of applications, such as motion monitoring, medical robotics and wearable healthcare devices.

Omni-Purpose Stretchable Strain Sensor Based on a Highly Dense Nanocracking Structure for Whole-Body Motion Monitoring

Here, we report an omni-purpose stretchable strain sensor (OPSS sensor) based on a nanocracking structure for monitoring whole-body motions including both joint-level and skin-level motions. By controlling and optimizing the nanocracking structure, inspired by the spider sensory system, the OPSS sensor is endowed with both high sensitivity (gauge factor ≈ 30) and a wide working range (strain up to 150%) under great linearity (R² = 0.9814) and fast response time (<30 ms). Furthermore, the fabrication process of the OPSS sensor has advantages of being extremely simple, patternable, integrated circuit-compatible, and reliable in terms of reproducibility. Using the OPSS sensor, we detected various human body motions including both moving of joints and subtle deforming of skin such as pulsation. As specific medical applications of the sensor, we also successfully developed a glove-type hand motion detector and a real-time Morse code communication system for patients with general paralysis. Therefore, considering the outstanding sensing performances, great advantages of the fabrication process, and successful results from a variety of practical applications, we believe that the OPSS sensor is a highly suitable strain sensor for whole-body motion monitoring and has potential for a wide range of applications, such as medical robotics and wearable healthcare devices.

Continuously Producible Ultrasensitive Wearable Strain Sensor Assembled with Three-Dimensional Interpenetrating Ag Nanowires/Polyolefin Elastomer Nanofibrous Composite Yarn

Fiber-shaped strain sensors with great flexibility and knittability have been tremendously concerned due to the wide applications in health manager devices, especially in human motion detection and physiological signal monitoring. Herein, a novel fiber-shaped strain sensor has been designed and prepared by interpenetrating Ag nanowires (NWs) into polyolefin elastomer nanofibrous yarn. The easy-to-obtain structure and simple roll-to-roll process make the continuous large-scale production of nanofibrous composite yarn possible. The continuous and alternating stretching and releasing reversibly change the contact probability between AgNWs in this interpenetrating network, leading to the variations of electrical resistance of the sensor. The gauge factors of strain sensors are calculated to be as high as 13920 and the minimum detection limit is only 0.065%. In addition, the strain sensor shows excellent durability during 4500 cycles with the strain of 10%. The response times of stretching and releasing strains are 10 and 15 ms, respectively. Furthermore, the strain sensor has been successfully applied in human motion detections both in single yarn and knitted fabrics. The result shows the practicability in applications of monitoring limbs movements, eye motion changes, artificial vocal cords, human pulse, and complex motions, which shows great potential in wearable sensors and electronic skin.

An All-Silk-Derived Dual-Mode E-skin for Simultaneous Temperature-Pressure Detection

Flexible skin-mimicking electronics are highly desired for development of smart human-machine interfaces and wearable human-health monitors. Human skins are able to simultaneously detect different information, such as touch, friction, temperature, and humidity. However, due to the mutual interferences of sensors with different functions, it is still a big challenge to fabricate multifunctional electronic skins (E-skins). Herein, a combo temperature-pressure E-skin is reported through assembling a temperature sensor and a strain sensor in both of which flexible and transparent silk-nanofiber-derived carbon fiber membranes (SilkCFM) are used as the active material. The temperature sensor presents high temperature sensitivity of 0.81% per centigrade. The strain sensor shows an extremely high sensitivity with a gauge factor of ∼8350 at 50% strain, enabling the detection of subtle pressure stimuli that induce local strain. Importantly, the structure of the SilkCFM in each sensor is designed to be passive to other stimuli, enabling the integrated E-skin to precisely detect temperature and pressure at the same time. It is demonstrated that the E-skin can detect and distinguish exhaling, finger pressing, and spatial distribution of temperature and pressure, which cannot be realized using single mode sensors. The remarkable performance of the silk-based combo temperature-pressure sensor, together with its green and large-scalable fabrication process, promising its applications in human-machine interfaces and soft electronics.

Scalable and Facile Preparation of Highly Stretchable Electrospun PEDOT:PSS@PU Fibrous Nonwovens toward Wearable Conductive Textile Applications

Flexible and stretchable conductive textiles are highly desired for potential applications in wearable electronics. This study demonstrates a scalable and facile preparation of all-organic nonwoven that is mechanically stretchable and electrically conductive. Polyurethane (PU) fibrous nonwoven is prepared via the electrospinning technique; in the following step, the electrospun PU nonwoven is dip-coated with the conducting polymer poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS). This simple method enables convenient preparation of PEDOT:PSS@PU nonwovens with initial sheet resistance in the range of 35-240 Ω/sq (i.e., the electrical conductivity in the range of 30-200 S m^-1) by varying the number of dip-coating times. The resistance change of the PEDOT:PSS@PU nonwoven under stretch is investigated. The PEDOT:PSS@PU nonwoven is first stretched and then released repeatedly under certain strain (denoted as prestretching strain); the resistance of PEDOT:PSS@PU nonwoven becomes constant after the irreversible change for the first 10 stretch-release cycles. Thereafter, the resistance of the nonwoven does not vary appreciably under stretch as long as the strain is within the prestretching strain. Therefore, the PEDOT:PSS@PU nonwoven can be used as a stretchable conductor within the prestretching strain. Circuits using sheet and twisted yarn of the nonwovens as electric conductors are demonstrated.