A Fully Self-Powered Wearable Leg Movement Sensing System for Human Health Monitoring

Energy-autonomous wearable human activity monitoring is imperative for daily healthcare, benefiting from long-term sustainable uses. Herein, a fully self-powered wearable system, enabling real-time monitoring and assessments of human multimodal health parameters including knee joint movement, metabolic energy, locomotion speed, and skin temperature, which are fully self-powered by highly-efficient flexible thermoelectric generators (f-TEGs) is proposed and developed. The wearable system is composed of f-TEGs, fabric strain sensors, ultra-low-power edge computing, and Bluetooth. The f-TEGs worn on the leg not only harvest energy from body heat and supply power sustainably for the whole monitoring system, but also serve as zero-power motion sensors to detect limb movement and skin temperature. The fabric strain sensor made by printing PEDOT: PSS on pre-stretched nylon fiber-wrapped rubber band enables high-fidelity and ultralow-power measurements on highly-dynamic knee movements. Edge computing is elaborately designed to estimate multimodal health parameters including time-varying metabolic energy in real-time, which are wirelessly transmitted via Bluetooth. The whole monitoring system is operated automatically and intelligently, works sustainably in both static and dynamic states, and is fully self-powered by the f-TEGs.

Ultrasensitive, Stretchable, and Fast-Response Temperature Sensors Based on Hydrogel Films for Wearable Applications

Conductive hydrogels can be used in wearable electronics integrated with skin, but the bulk structure of existing hydrogel-based temperature sensors limits the wearing comfort, response/recovery speeds, and sensitivity. Here, stretchable and transparent temperature sensors based on a novel thin-film sandwich structure (TFSS) are designed, which display unprecedented thermal sensitivity (24.54%/°C), fast response time (0.19 s) and recovery time (0.08 s), a broad detection range (from -28 to 95.3 °C), high resolution (0.8 °C), and high stability. The thin hydrogel layer (12.15 μm) is encapsulated by two thin elastomer layers, which prevent the water evaporation and enhance the heat transfer, leading to the boosted stability and accelerated response/recovery speeds. The nondrying and antifreezing capabilities are further promoted by the hydratable lithium bromide (LiBr) incorporated in the hydrogel, enabling it to avoid dehydration in an extremely arid environment and freeze below subzero temperatures (freezing point below -120 °C). A comparative study reveals that the thermal sensitivity displayed by the TFSS sensor in capacitance mode is several times higher than that in conventional conductance/resistance mode above room temperature. Importantly, a new mechanism based on a horizontal plate capacitance model is proposed to understand the high sensitivity by considering the permittivity and geometry variations of TFSS. The thin TFSS, stretchability and transparency enable the sensor to be conformally and comfortably attached to human skin for real-time and reliable monitoring of various human motions, physical states, skin temperature, etc., without affecting the appearance.

M13 Bacteriophage-Assisted Morphological Engineering of Crack-Based Sensors for Highly Sensitive and Wide Linear Range Strain Sensing

Despite their extraordinary mechanosensitivities, most channel-like crack-based strain sensors are limited by their poor levels of stretchability and linearity. This work presents a simple yet efficient way of modulating the cracking structure of thin metal films on elastomers to facilitate the development of high-performance wearable strain sensors. A net-shaped crack structure based on a thin platinum (Pt) film can be produced by coating an elastomer surface with M13 bacteriophages (phages) and consequently engineering the surface strain upon stretching. This process produces a Pt-on-phage (PoP) strain sensor that simultaneously exhibits high levels of stretchability (24%), sensitivity (maximum gauge factor ≈ 845.6 for 20-24%), and linearity (R² ≈ 0.988 up to 20%). In addition, the sensor performance can be further modulated by either changing the phage coating volume or adding a silver nanowire coating to the PoP sensor film. The balanced strain-sensing performance, combined with fast response times and high levels of mechanical flexibility and operational stability, enables the devices to detect a wide range of human motions in real time after being attached to various body parts. Furthermore, PoP-based strain sensors can be usefully extended to detect more complex multidimensional strains through further strain engineering on a cross-patterned PoP film.

Stretchable Nanocomposite Sensors, Nanomembrane Interconnectors, and Wireless Electronics toward Feedback-Loop Control of a Soft Earthworm Robot

Sensors that can detect external stimuli and perceive the surrounding areas could offer an ability for soft biomimetic robots to use the sensory feedback for closed-loop control of locomotion. Although various types of biomimetic robots have been developed, few systems have included integrated stretchable sensors and interconnectors with miniaturized electronics. Here, we introduce a soft, stretchable nanocomposite system with built-in wireless electronics with an aim for feedback-loop motion control of a robotic earthworm. The nanostructured strain sensor, based on a carbon nanomaterial and a low-modulus silicone elastomer, allows for seamless integration with the body of the soft robot that can accommodate large strains caused by bending, stretching, and physical interactions with obstacles. A scalable, cost-effective, and screen-printing method manufactures an array of the strain sensors that are conductive and stretchable over 100% with a gauge factor over 38. An array of nanomembrane interconnectors enables a reliable connection between soft sensors and wireless electronics while tolerating the robot's multimodal movements. A set of computational and experimental studies of soft materials, stretchable mechanics, and hybrid packaging provides the key design factors for a reliable, nanocomposite sensor system. The miniaturized wireless circuit, embedded in the robot joint, offers real-time monitoring of strain changes during the motions of a robotic segment. Collectively, the soft sensor system presented in this work shows great potential to be integrated with other flexible, stretchable electronics for applications in soft robotics, wearable devices, and human-machine interfaces.

Highly Sensitive and Stretchable Strain Sensor Based on a Synergistic Hybrid Conductive Network

Highly sensitive and stretchable strain sensors have attracted considerable attention due to their promising applications in human motion detection, soft robot, wearable electronics, etc. However, there is still a trade-off between high sensitivity and high stretchability. Here, we reported a stretchable strain sensor by sandwiching reduced graphene oxide (RGO)-coated polystyrene microspheres (PS@RGO) and silver nanowires (AgNWs) conductive hybrids in an elastic polydimethylsiloxane (PDMS) matrix. Due to the synergistic effect of PS@RGO and AgNWs, the PDMS/PS@RGO/AgNWs/PDMS sensor exhibits a high initial electrical conductivity of 8791 S m^-1, wide working range of 0-230%, large gauge factor of 11 at 0-60% of strain and 47 at 100%-230% of strain with a high linear coefficient of 0.9594 and 0.9947, respectively, low limit of detection (LOD) of 1% of strain, and excellent long-term stability over 1000 stretching/releasing cycles under 50% strain. Furthermore, the strain sensor has been demonstrated in detecting human body motion and fan rotation with high stretchability and stability, showing potential application in intelligent robot and Internet of things.

Highly Stretchable, Directionally Oriented Carbon Nanotube/PDMS Conductive Films with Enhanced Sensitivity as Wearable Strain Sensors

Recent interest in the fields of human motion monitoring, electronic skin, and human-machine interface technology demands strain sensors with high stretchability/compressibility (ε > 50%), high sensitivity (or gauge factor (GF > 100)), and long-lasting electromechanical compliance. However, current metal- and semiconductor-based strain sensors have very low (ε < 5%) stretchability or low sensitivity (GF < 2), typically sacrificing the stretchability for high sensitivity. Composite elastomer sensors are a solution where the challenge is to improve the sensitivity to GF > 100. We propose a simple, low-cost fabrication of mechanically compliant, physically robust metallic carbon nanotube (CNT)-polydimethylsiloxane (PDMS) strain sensors. The process allows the alignment of CNTs within the PDMS elastomer, permitting directional sensing. Aligning CNTs horizontally (HA-CNTs) on the substrate before embedding in the PDMS reduces the number of CNT junctions and introduces scale-like features on the CNT film perpendicular to the tensile strain direction, resulting in improved sensitivity compared to vertically-aligned CNT-(VA-CNT)-PDMS strain sensors under tension. The CNT alignment and the scale-like features modulate the electron conduction pathway, affecting the electrical sensitivity. Resulting GF values are 594 at 15% and 65 at 50% strains for HA-CNT-PDMS and 326 at 25% and 52 at 50% strains for VA-CNT-PDMS sensors. Under compression, VA-CNT-PDMS sensors show more sensitivity to small-scale deformation than HA-CNT-PDMS sensors due to the CNT orientation and the continuous morphology of the film, demonstrating that the sensing ability can be improved by aligning the CNTs in certain directions. Furthermore, mechanical robustness and electromechanical durability are tested for over 6000 cycles up to 50% tensile and compressive strains, with good frequency responses with negligible hysteresis. Finally, both types of sensors are shown to detect small-scale human motions, successfully distinguishing various human motions with reaction and recovery times of as low as 130 ms and 0.5 s, respectively.

Ultrastretchable and Stable Strain Sensors Based on Antifreezing and Self-Healing Ionic Organohydrogels for Human Motion Monitoring

Ionic hydrogels, a class of intrinsically stretchable and conductive materials, are widely used in soft electronics. However, the easy freezing and drying of water-based hydrogels significantly limit their long-term stability. Here, a facile solvent-replacement strategy is developed to fabricate ethylene glycol (Eg)/glycerol (Gl)-water binary antifreezing and antidrying organohydrogels for ultrastretchable and sensitive strain sensing within a wide temperature range. Because of the ready formation of strong hydrogen bonds between Eg/Gl and water molecules, the organohydrogels gain exceptional freezing and drying tolerance with retained deformability, conductivity, and self-healing ability even stay at extreme temperature for a long time. Thus, the fabricated strain sensor displays a gauge factor of 6, which is much higher than previously reported values for hydrogel-based strain sensors. Furthermore, the strain sensor exhibits a relatively wide strain range (0.5-950%) even at -18 °C. Various human motions with different strain levels are monitored by the strain sensor with good stability and repeatability from -18 to 25 °C. The organohydrogels maintained the strain sensing capability when exposed to ambient air for nine months. This work provides new insight into the fabrication of stable, ultrastretchable, and ultrasensitive strain sensors using chemically modified organohydrogel for emerging wearable electronics.

Acid-Interface Engineering of Carbon Nanotube/Elastomers with Enhanced Sensitivity for Stretchable Strain Sensors

Stretchable strain sensors with high sensitivity or gauge factor (GF), large stretchability, and long-term durability are highly demanded in human motion detection, artificial intelligence, and electronic skins. Nevertheless, to develop high-sensitive sensors without sacrificing the stretchability cannot be realized using simple device configurations. In this work, an acid-interface engineering (AIE) method was proposed to develop a stretchable strain sensor with high GF and large stretchability. The AIE generates a layer of SiO _x at the interface between the carbon nanotube (CNT) film and Ecoflex, playing a key role in enhancing the sensor's GF. Compared to devices without AIE (GF = 2.4), the ones with AIE are significantly improved. At an AIE time of 10 min, the GF up to 1665.9 is achieved without sacrificing the stretchability (>100%). The AIE-generated cracks are found to modulate the electrical behaviors and enhance the GFs of sensors with AIE through the crack-induced rapid reduction in the electrical conduction pathway, which is manipulated by the CNTs bridging over the cracks. The device with AIE proves its high mechanical durability through a cycling test (>10 000 cycles) at a high strain up to ∼80%, further paving its practical applications in various human motion detections.

Omni-Purpose Stretchable Strain Sensor Based on a Highly Dense Nanocracking Structure for Whole-Body Motion Monitoring

Here, we report an omni-purpose stretchable strain sensor (OPSS sensor) based on a nanocracking structure for monitoring whole-body motions including both joint-level and skin-level motions. By controlling and optimizing the nanocracking structure, inspired by the spider sensory system, the OPSS sensor is endowed with both high sensitivity (gauge factor ≈ 30) and a wide working range (strain up to 150%) under great linearity (R² = 0.9814) and fast response time (<30 ms). Furthermore, the fabrication process of the OPSS sensor has advantages of being extremely simple, patternable, integrated circuit-compatible, and reliable in terms of reproducibility. Using the OPSS sensor, we detected various human body motions including both moving of joints and subtle deforming of skin such as pulsation. As specific medical applications of the sensor, we also successfully developed a glove-type hand motion detector and a real-time Morse code communication system for patients with general paralysis. Therefore, considering the outstanding sensing performances, great advantages of the fabrication process, and successful results from a variety of practical applications, we believe that the OPSS sensor is a highly suitable strain sensor for whole-body motion monitoring and has potential for a wide range of applications, such as medical robotics and wearable healthcare devices.

Polyurethane/Cotton/Carbon Nanotubes Core-Spun Yarn as High Reliability Stretchable Strain Sensor for Human Motion Detection

Smart yarns and textiles are an active field of researches nowadays due to their potential applications in flexible and stretchable electronics, wearable devices, and electronic sensors. Integration of ordinary yarns with conductive fillers renders the composite yarns with new intriguing functions, such as sensation and monitoring of strain and stress. Here we report a low cost scalable fabrication for highly reliable, stretchable, and conductive composite yarn as effective strain sensing material for human motion monitoring. By incorporating highly conductive single-wall carbon nanotubes (SWCNTs) into the elastic cotton/polyurethane (PU) core-spun yarn through a self-designed coating approach, we demonstrated that the yarn is able to detect and monitor the movement of human limbs, such as finger and elbow, and even the wink of eyes. By virtue of the covered structure of the cotton/PU yarn and the reinforcement effect of SWCNTs, the composite yarn can bear up to 300% strain and could be cycled nearly 300,000 times under 40% strain without noticeable breakage. It is promising that this kind of conductive yarn can be integrated into various fabrics and used in future wearable devices and electronic skins.