Low density rigid polyurethane foam incorporated with renewable polyol as sustainable thermal insulation material

Palm olein-based polyol (PP) was used as a partial replacement for commercial sucrose/glycerine initiated polyether polyol (GP) for the production of low density rigid polyurethane foams (RPUFs). The hydroxyl value (OHV) of the GP was 380 mg KOH/g, whereas the OHV for PP was 360 mg KOH/g. The RPUFs were prepared by replacing the GP with PP up to 50 parts per hundred parts of polyols (pph). Characterisation of the RPUFs, including density, compressive strength and strain, cell morphology and thermal conductivity ( k-value), were conducted. The dimensional stability of the foams was also evaluated. The study showed improvement in the compressive strength and strain for palm-based RPUFs with the incorporation of up to 30 pph PP as compared to GP foams. The lowest k-value (0.0232 W/m.K) of RPUF with density below 30 kg/m3 was obtained with the incorporation of 10 pph PP. This was due to the smallest and uniform pore size distribution observed using SEM images. The dimensional stability of the RPUF prepared from PP was within the acceptable range. Thus, the RPUFs made from PP are potential candidates to be used as insulation for refrigerators, freezers and piping.

Renewable Polyurethanes from Sustainable Biological Precursors

Due to the depletion of fossil fuels, higher oil prices, and greenhouse gas emissions, the scientific community has been conducting an ongoing search for viable renewable alternatives to petroleum-based products, with the anticipation of increased adaptation in the coming years. New academic and industrial developments have encouraged the utilization of renewable resources for the development of ecofriendly and sustainable materials, and here, we focus on those advances that impact polyurethane (PU) materials. Vegetable oils, algae oils, and polysaccharides are included among the major renewable resources that have supported the development of sustainable PU precursors to date. Renewable feedstocks such as algae have the benefit of requiring only sunshine, carbon dioxide, and trace minerals to generate a sustainable biomass source, offering an improved carbon footprint to lessen environmental impacts. Incorporation of renewable content into commercially viable polymer materials, particularly PUs, has increasing and realistic potential. Biobased polyols can currently be purchased, and the potential to expand into new monomers offers exciting possibilities for new product development. This Review highlights the latest developments in PU chemistry from renewable raw materials, as well as the various biological precursors being employed in the synthesis of thermoset and thermoplastic PUs. We also provide an overview of literature reports that focus on biobased polyols and isocyanates, the two major precursors to PUs.

Lignin-Based Polyurethane: Recent Advances and Future Perspectives

Polyurethane (PU), as a polymer material with versatile product forms and excellent performance, is used in coatings, elastomers, adhesives, and foams widely. However, the raw materials (polyols and isocyanates) of PU are usually made using petroleum-derived chemicals. With the concern for depletion of petroleum resources and the associated negative impact on the environment, developing technologies that can use renewable raw materials as feedstock has become a research hotspot. Lignin, as an abundant, natural, and renewable organic carbon resource, has been explored as raw material for making polyurethanes because it possesses rich hydroxyl groups on its surface. Meanwhile, compared to vegetable oils, lignin does not compete with food supply and performance of the resulting products is superior. Lignin or modified lignin has been shown to impart the polyurethane material with additional functionalities, such as UV-blocking ability, hydrophobicity, and flame retardancy. However, the utilization of lignin has encountered some challenges, such as product isolation, heterogeneity, aggregation, steric hindrance, and low activity. This paper summarizes recent research progress on utilizing lignin and modified lignin for bio-based polyurethane synthesis with a focus on elastomers and foams. Opportunities and challenges for application of the lignin-based polyurethanes in various fields are also discussed.

Multifunctional Chitosan/Gold Nanoparticles Coatings for Biomedical Textiles

Gold nanoparticles (AuNPs), chemically synthesized by citrate reduction, were for the first time immobilized onto chitosan-treated soybean knitted fabric via exhaustion method. AuNPs were successfully produced in the form of highly spherical, moderated polydisperse, stable structures. Their average size was estimated at ≈35 nm. Successful immobilization of chitosan and AuNPs were confirmed by alterations in the fabric's spectrophotometric reflectance spectrum and by detection of nitrogen and gold, non-conjugated C=O stretching vibrations of carbonyl functional groups and residual N-acetyl groups characteristic bands by X-ray photoelectron spectroscopy (XPS) and Fourier-Transform Infrared Spectroscopy (FTIR) analysis. XPS analysis confirms the strong binding of AuNPs on the chitosan matrix. The fabrics' thermal stability increased with the introduction of both chitosan and AuNPs. Coated fabrics revealed an ultraviolet protection factor (UPF) of +50, which established their effectiveness in ultraviolet (UV) radiation shielding. They were also found to resist up to 5 washing cycles with low loss of immobilized AuNPs. Compared with AuNPs or chitosan alone, the combined functionalized coating on soy fabrics demonstrated an improved antimicrobial effect by reducing Staphylococcus aureus adhesion (99.94%) and Escherichia coli (96.26%). Overall, the engineered fabrics were confirmed as multifunctional, displaying attractive optical properties, UV-light protection and important antimicrobial features, that increase their interest for potential biomedical applications.

In Situ Incorporation of Diamino Silane Group into Waterborne Polyurethane for Enhancing Surface Hydrophobicity of Coating

A series of waterborne polyurethanes (WPU) with crosslinked siloxane were obtained through introducing 3-(2-aminoethylamino)propyldimethoxymethylsilane (APTS) into WPU by in situ polymerization. The properties of WPU modified by APTS were studied through a variety of experimental methods. The water contact angle of the WPU coating surface increased from 64° to 86°, and the water resistance reduced to 3.90% when 3 wt% APTS was added, which improved the coating surface hydrophobicity. Firstly, Fourier transform infrared (FT-IR) and ¹H-NMR spectra demonstrated the successful incorporation of APTS to polyurethanes and completed the hydrolytic condensation reaction-generated Si-O-Si crosslinking structure. Furthermore, the surface energy of the membrane was reduced when the crosslinking structure migrated and enriched on the surface of film. Besides, the crosslinking structure was abundant, and the distribution of siloxane in WPU was more uniform.

Development of High-Performance Biodegradable Rigid Polyurethane Foams Using Full Modified Soy-Based Polyols

Fossil fuel resources depletion and growing concern about environmental issues have raised the demand for newly sustainable biomaterials. To address this challenge, a new type of biodegradable and environmental rigid polyurethane foam called rigid polyurethane foams (RPUF)-M from full modified soy-based polyols have been synthesized without the addition of petroleum-based polyols. On the basis of the analysis of structure-activity relationship, a new kind of biobased polyurethane polyols called Bio-polyol-M was designed and synthesized directly from epoxidized soybean oil and a novel polyhydroxy compound in a three-step continuous microflow system. In the continuous microflow system, the epoxidation of soybean oil, the synthesis of GLPO (glycerine with styrene oxide), and the ring-opening reaction of epoxidized soybean oil were coupled. Another soy-polyol called Bio-polyol-B was synthesized in batch mode. In comparison to those of Bio-polyol-B, Bio-polyol-M had a higher hydroxyl number and a much lower viscosity. The RPUF-M also possessed a series of advantages over the rigid polyurethane foam called RPUF-B from Bio-polyol-B.

Progress in polydimethylsiloxane-modified waterborne polyurethanes

Using polydimethylsiloxane (PDMS) to modify waterborne polyurethane (WPU) has proved to be an effective and feasible way to improve some key properties of WPU.