Morphology and electrical conductivity of carbon-coated Nickel reinforced high-performance polymer nanocomposites

Novel nanocomposites of poly (ether-ketone) (PEK) reinforced with carbon-coated Nickel nanoparticles (CCNi) were synthesized through a sequential process involving cost-effective ball milling and hot compaction. Scanning electron microscopy revealed an excellent dispersion and a three-dimensional network of CCNi nanoparticles in the matrix, causing a significant improvement in the electrical conductivity and electromagnetic interference shielding effectiveness (SE). Carbon coating of about 5 nm thick over Ni nanoparticle probably helps in uniform dispersion, avoids its oxidation and reduces its agglomeration in the matrix. An exceptionally low percolation threshold of 2.1 vol.% CCNi was found, and eight-orders of magnitude enhancement in the dc-electrical conductivity was achieved. The highest dc- and ac-electrical conductivities achieved were more than 0.01 S cm-1at 5.89 vol.% CCNi nanoparticles content which were the highest values amongst reported Ni-filled polymer composites and comparable with those of carbon nanotubes filled PEK nanocomposites. Electromagnetic interference SE of the CCNi/PEK nanocomposites was measured in the X-band, and a total SE (SET) of 17.52 dB was obtained for 5.89 vol.% CCNi reinforced PEK nanocomposite.

Review of electromagnetic interference shielding materials fabricated by iron ingredients

Iron (Fe) and its counterparts, such as Fe2O3, Fe3O4, carbonyl iron and FeO, have attracted the attention of researchers during the past few years due to their bio-compatibility, bio-degradability and diverse applications in the field of medicines, electronics and energy; including water treatment, catalysis and electromagnetic wave interference shielding etc. In this review paper, we aimed to explore iron based materials for the prevention of electromagnetic interference (EMI) by means of both reflection and absorption processes, including the standard methods of synthesis of Fe-based materials along with the determination of EMI performance. It is customary that a proper combination of two dielectric-losses, i.e. electrical and magnetic losses, give excellent microwave absorption properties. Therefore, we focused on the different strategies of preparation of these iron based composites with dielectric carbon materials, polymers etc. Additionally, we explained their positive and negative aspects.

A reduced graphene oxide-borate compound-loaded melamine sponge/silicone rubber composite with ultra-high dielectric constant

Herein, at first, graphene oxide (GO) was prepared by a modified Hummers' method, compounded with borates and then loaded onto a melamine sponge (MS) skeleton by an impregnation-reduction method to obtain a reduced graphene oxide (rGO)-borate compound (rGB)-loaded MS. Then, MS/rGB/silicone rubber (SR) composites were prepared by a vacuum infusion process. Moreover, the microstructures, electrical conductivity, and dielectric properties of the composites were investigated. The results showed that rGO presented a sheet-like structure, compounding with borates produced during the reduction of GO by sodium borohydride. rGB was co-loaded onto the MS skeleton, and a three-dimensional percolation network was successfully constructed in the MS/rGB/SR composite. In addition, there was an efficient synergistic effect between rGO and borates, which significantly improved the dielectric constant of the composites. At the rGO volume fraction of 1.89 vol%, the composite had the volume resistivity of 6.57 × 104 Ω cm, the ultra-high dielectric constant of 2.71 × 104 with the dielectric loss of 1.36 at 1 kHz, and the relatively low percolation threshold of 0.815 vol%. Furthermore, the composite exhibited high compression sensitivity at low compressive strains.

Melt-Processed Poly(Ether Ether Ketone)/Carbon Nanotubes/Montmorillonite Nanocomposites with Enhanced Mechanical and Thermomechanical Properties

The agglomeration problem of nanofillers, for instance, carbon nanotubes (CNTs) in a poly(ether ether ketone) (PEEK) matrix, is still a challenging assignment due to the intrinsic inert nature of PEEK to organic solvents. In this work, organically modified montmorillonite (MMT) was introduced as a second filler for improving the dispersion of CNTs in the PEEK matrix and enhancing the mechanical properties, as well as reducing the cost of the materials. The nanocomposites were fabricated through melt-mixing PEEK with CNTs/MMT hybrids, which were prepared in advance by mixing CNTs with MMT in water. The introduction of MMT improved the dispersion stability of CNTs, as characterized by sedimentation and zeta potential. The CNTs/MMT hybrids were maintained in PEEK nanocomposites as demonstrated by the transmission electron microscope. The mechanical and thermomechanical measurements revealed that CNTs together with MMT had a strong reinforcement effect on the PEEK matrix, especially at high temperature, although it had a negative effect on the toughness. A maximum increase of 48.1% was achieved in storage modulus of PEEK nanocomposites with 0.5 wt% CNTs and 2 wt% MMT at 240 °C, compared to that of neat PEEK. The differential scanning calorimetry results revealed that CNTs accelerated the crystallization of the PEEK matrix while a further addition of MMT played an opposite role. The nucleation activity of the fillers was also evaluated by the Dobreva method.

Light weight and flexible poly(ether ether ketone) based composite film with excellent thermal stability and mechanical properties for wide-band electromagnetic interference shielding

Capitalizing on wrapped MWCNTs and high-temperature lubricants produce a light weight and flexible poly(ether ether ketone) composite film with excellent thermal stability and mechanical property for wide-band electromagnetic interference shielding.