Effects of Modified Layered Double Hydroxides on the Thermal Degradation and Combustion Behaviors of Intumescent Flame Retardant Polyethylene Nanocomposites

The flame retardancy of layered double hydroxides (LDHs) correlates with their structure and dispersion in a polymeric matrix. To improve the flame retardant effectiveness of Mg-Al LDH in polyethylene (PE), 2-carboxy ethyl (phenyl) phosphinic acid (CEPPA) was adopted as a flame retardant modifier to prepare CEPPA-intercalated LDH (CLDH) by the regeneration method, which was then exfoliated in PE by melt blending in the form of a masterbatch prepared from solution mixing. By compounding CLDH with intumescent flame retardant (IFR) composed of ammonium polyphosphate (APP) and pentaerythritol (PER), the thermal degradation and combustion behaviors of the flame retardant PE-based composites were investigated to reveal the flame retardant mechanism between CLDH and IFR in PE. The reactions between CLDH and IFR were revealed to make a predominant contribution to the compact and fully developed char of PE/IFR/CLDH, which enhanced the flame retardancy of the composites.

Preparation of ammonium polyphosphate and dye co-intercalated LDH/polypropylene composites with enhanced flame retardant and UV resistance properties

In this paper, ammonium polyphosphate (APP) with flame retardant performance and acid red 88 (AR88) with UV absorption property were intercalated into layered double hydroxide (LDH) interlayers together, aiming to improve the flame retardancy and UV resistance properties of polypropylene (PP) simultaneous in one system. The synthesized LDHs and PP/LDH composites were characterized systematically and the results showed that AR88 and APP were intercalated into LDH interlayers successfully, and the content of APP and AR88 in LDH interlayers can be controlled through the synthesis process. Both APP-LDHs and AR88/APP-LDHs can greatly improve the flame retardancy performance of PP, with 25 wt% LDH addition, the peak heat release rate (PHRR) decreased by 42-63%, respectively. Temperature at 50% mass loss (T₅₀) of PP also increased to some extent. In addition, the intercalation of AR88 in LDH also possessed good UV adsorption which can delay the ageing of PP during their use. Thus, a new approach to improve both flame retardant and UV resistance properties for polymers at the same time is achieved.

Renewable lignin-based surfactant modified layered double hydroxide and its application in polypropylene as flame retardant and smoke suppression

A novel and environmentally friendly lignin-based surfactant sodium lignosulfonate (SLS) modified layered double hydroxide (LDH) flame retardant (LDH-LS) was fabricated via co-precipitation method, and subsequently incorporated into polypropylene (PP) matrix to obtain the PP and LDH-LS composites (PP/LDH-LS) by melt blending method. The XRD, FT-IR and XPS results indicated that SLS had successfully modified LDH by adsorbing on the surface of the LDH nanosheet. The WCA and SEM results revealed that the hydrophobic property of LDH-LS had been evidently improved, and it displayed a more homogeneous dispersion than virgin LDH in the PP matrix. Furthermore, cone calorimetry tests (CCT) illustrated that the peak heat release rate (PHRR), total heat release (THR), and total smoke release (TSR) of PP/LDH-LS composites exhibited declines of 62.9%, 25.1%, and 43.3% compared with those of Neat PP, respectively. Besides, the PP/LDH-LS achieved a LOI value of 29.4% and a UL-94 V-0 rating, whereas the PP/LDH showed only a LOI value of 25.2% and a UL-94 V-2 rating at 20 wt% loading. These improvements of flame retardant properties can be attributed to that the well-dispersed LDH-LS and synergistic flame retardancy between LDH and SLS.

Morphology, Thermal Stability, and Flammability Properties of Polymer-Layered Double Hydroxide (LDH) Nanocomposites: A Review

The utilization of layered nanofillers in polymer matrix, as reinforcement, has attracted great interest in the 21st century. This can be attributed to the high aspect ratios of the nanofillers and the attendant substantial improvement in different properties (i.e., increased flammability resistance, improved modulus and impact strength, as well as improved barrier properties) of the resultant nanocomposite when compared to the neat polymer matrix. Amongst the well-known layered nanofillers, layered inorganic materials, in the form of LDHs, have been given the most attention. LDH nanofillers have been employed in different polymers due to their flexibility in chemical composition as well as an adjustable charge density, which permits numerous interactions with the host polymer matrices. One of the most important features of LDHs is their ability to act as flame-retardant materials because of their endothermic decomposition. This review paper gives detailed information on the: preparation methods, morphology, flammability, and barrier properties as well as thermal stability of LDH/polymer nanocomposites.

New near-infrared emissions and energy transfer in Er3+ -doped MgAl layered double hydroxides

A series of Er³⁺ -doped magnesium aluminium layered double hydroxides (Er³⁺ -doped, MgAl-LDHs) with different Mg²⁺ /(Al³⁺ +Er³⁺ ) molar ratios were synthesized using the hydrothermal method. Compositional and structural analyses suggest that the Er³⁺ -doped MgAl-LDHs kept a hexagonal structure while the Mg²⁺ /(Al³⁺ +Er³⁺ ) molar ratio was at 1.0-4.1. The downconverted emission spectra of the Er³⁺ -doped MgAl-LDHs showed a red emission at 650 nm and strong infrared emissions at 720, 780, and 850 nm. These infrared emissions were hardly observed in previous downconverted emission spectra of Er³⁺ -doped materials. In the analysis of the Er³⁺ energy levels and in relevant published literature, the energy transfer diagram for Er³⁺ -doped in MgAl-LDHs is described, and infrared emissions at 720, 780, and 850 nm may be attributed to ⁴ F_7/2 →⁴ I_13/2 , ² H_11/2 →⁴ I_13/2 , and ⁴ S_3/2 →⁴ I_13/2 transitions of Er³⁺ , respectively. Er³⁺ -doped MgAl-LDHs could have potential application as marking and targeting agents in the processes for drug delivery in consideration of the strong near-infrared Er³⁺ emissions, as well as the special layered structure of MgAl-LDH.

Ammonium Polyphosphate Intercalated Layered Double Hydroxide and Zinc Borate as Highly Efficient Flame Retardant Nanofillers for Polypropylene

We found in our previous study that layered double hydroxides (LDHs) which undergo aqueous miscible organic solvent treatment (AMOST) can tune the hydrophobicity surface of LDHs to be hydrophobic, and then the solvent mixing method can be used to prepare polymer/LDH nanocomposites. However, flame retardant property is not very high if LDHs are only used. In this present work, ammonium polyphosphate (APP) intercalated LDHs and zinc borate (ZB) was incorporated into a polypropylene (PP) matrix using the solvent mixing method. The structures, morphologies, and performance of the composites were characterized carefully. The peak heat release rate (PHRR) reduction of PP containing 10 and 20 wt % APP-LDH reached 27% and 55%, respectively, which increased up to 63% compared with PP/CO₃-LDH. After incorporating 2 wt % ZB in the PP/APP-LDH system, the flame retardant property was further improved. Polypropylene composites with 20 wt % APP-LDH and 2 wt % ZB showed a 58% PHRR reduction. In addition, thermogravimetric analyzer (TGA) results indicated that the addition of APP-LDH and ZB improved the temperature at 50% weight loss (T_50%) and the char formation of the materials significantly.