Synthesis and properties of high performance thermoplastic polycarbonate polyurethane elastomers through a non-isocyanate route

Thermoplastic polycarbonate polyurethane elastomers (TPCUEs) are synthesized through a solvent-free non-isocyanate melt polycondensation route. The route starts with the synthesis of 1,6-bis(hydroxyethyloxycarbonylamino)hexane (BHCH) from ethylene carbonate and 1,6-hexanediamine, and then the TPCUEs are prepared by the melt polycondensation of BHCH and polycarbonate diols (PCDLs). The TPCUEs are characterized by GPC, FT-IR, ¹H NMR, XRD, AFM, DSC, TGA and tensile testing. The TPCUEs prepared have linear structures and high molecular weights, with Mn over 3.0 × 10⁴ g mol^-1. And these TPCUEs exhibit excellent thermal and mechanical properties, with T _g ranging from -18 to -1 °C, T _m ranging from 93 to 122 °C, T _d,5% over 240 °C, tensile strength between 28.1-47.3 Mpa, elongation at break above 1000%, Young's modulus between 13.8-32.7 Mpa and resilience at 200% fixed-length between 70-90%, which makes them a promising alternative to products synthesized through the isocyanate route. In addition, the effects of the hard segment contents and the molecular weights of soft segment on the properties of TPCUEs are researched.

Renewable Beta-Elemene Based Cyclic Carbonates for the Preparation of Oligo(hydroxyurethane)s

Conversion of β-elemene into new β-elemene dicarbonates through epoxidation and halide salt-catalyzed CO₂ cycloaddition reactions is reported. Step-growth polyaddition of this dicarbonate to five different, commercial diamines was investigated under neat conditions at 150 °C yielding non-isocyanate-based low molecular weight oligo(hydroxyurethane)s with 1.3≤M_n ≤6.3 kDa and 1.3≤Ð≤2.1, and with glass transition temperatures ranging from -59 to 84 °C. The preparation of one selected polyhydroxyurethane material, obtained in the presence of Jeffamine® D-2010 was scaled-up to 43 g. The latter, when combined in a formulation using Irgacure® 2100 and Laromer® LR 9000 allowed the preparation of coatings that were analyzed with several techniques showing the potential of these biobased oligourethanes towards the preparation of commercially relevant materials.

High-Performance Nonisocyanate Thermoplastic Polythiourethane with High Hydrogen Bond Content

Nonisocyanate polyurethane (NIPU) has been extensively studied because of its sustainability potential. However, the low reactivity of five-membered cyclocarbonates with amines and the side reactions at higher temperatures always sacrifice the performance of NIPUs. In this work, a bisphenol-S cyclic thiocarbonate and different amino-terminated dimer-acid polyamides (DAPAs) were used to prepare nonisocyanate polythiourethanes (SPTU-DAs). Wherein bisphenol-S acts as a hard segment due to a π-π package, plentiful hydrogen bonds introduced by DAPA units induce crystallization and nanophase separation. They both endow the NIPUs with high mechanical performance. Meanwhile, active cyclic thiocarbonate, instead of cyclic carbonate, ensures rapid synthesis under mild conditions without side reactions. The experimental results of DSC, WAXD, and DMA confirmed the existence of crystallization of SPTU-DAs. The as-prepared thermoplastic polythiourethane has a maximum strength of more than 10 MPa, which is stronger than those of the cross-linked nonisocyanate polythiourethanes reported. It is of key significance to obtain the high performance of nonisocyanate polythiourethanes.

Fatty Acids and their Derivatives as Renewable Platform Molecules for the Chemical Industry

Oils and fats of vegetable and animal origin remain an important renewable feedstock for the chemical industry. Their industrial use has increased during the last 10 years from 31 to 51 million tonnes annually. Remarkable achievements made in the field of oleochemistry in this timeframe are summarized herein, including the reduction of fatty esters to ethers, the selective oxidation and oxidative cleavage of C-C double bonds, the synthesis of alkyl-branched fatty compounds, the isomerizing hydroformylation and alkoxycarbonylation, and olefin metathesis. The use of oleochemicals for the synthesis of a great variety of polymeric materials has increased tremendously, too. In addition to lipases and phospholipases, other enzymes have found their way into biocatalytic oleochemistry. Important achievements have also generated new oil qualities in existing crop plants or by using microorganisms optimized by metabolic engineering.

Polythiourethanes Crosslinked with Dynamic Disulfide Bonds: Synthesis via Nonisocyanate Approach, Thermomechanical and Reprocessing Properties

Polythiourethanes (PTUs) crosslinked with dynamic disulfide bonds are synthesized via a nonisocyanate approach. First, a difunctional five-membered cyclic trithiocarbonate (1) is synthesized via the reaction of diglycidyl ether of bisphenol A (DGEBA) with carbon disulfide (CS₂ ). Thereafter, the step-growth polymerizations of 1 with α,ω-diamino poly(propylene oxide)s with various molar masses are carried out to obtain a series of linear poly(mercapto thiourethane)s. These linear poly(mercapto thiourethane)s are readily crosslinked upon formation of disulfide bonds, which are generated via radical coupling reaction with the side mercapto groups. These crosslinked PTUs can be tailored into the materials from thermosetting plastics to crosslinked elastomers, depending on the molar masses of α,ω-diamino poly(propylene oxide)s. More importantly, these crosslinked PTUs display excellent reprocessing properties at elevated temperatures, which is attributable to the metathesis reaction of dynamic disulfide bonds.

Solubility-governed architectural design of polyhydroxyurethane-graft-poly(ε-caprolactone) copolymers

Polyhydroxyurethane-graft-poly(ε-caprolactone) copolymers were prepared in bulk by designing a polyhydroxyurethane system with polymer-in-monomer solubility.

Synthesis and structural characterization of bio-based bis(cyclic carbonate)s for the preparation of non-isocyanate polyurethanes

Full chemical structure characterization of cyclic carbonates from diepoxides synthesized using sustainable bio-based polyols with different molecular weights and carbon dioxide.

3D Printable Non-Isocyanate Polyurethanes with Tunable Material Properties

Green chemistry-based non-isocyanate polyurethanes (NIPU) are synthesized and 3D-printed via rapid, projection photopolymerization into compliant mechanisms of 3D structure with spatially-localized material properties. Trimethylolpropane allyl ether-cyclic carbonate is used to couple the unique properties of two types of reaction chemistry: (1) primary diamine-cyclic carbonate ring-opening conjugation for supplanting conventional isocyanate-polyol reactions in creating urethane groups, with the additional advantage of enabling modular segment interchangeability within the diurethane prepolymers; and (2) thiol-ene (click) conjugation for non-telechelic, low monodispersity, quasi-crystalline-capable, and alternating step-growth co-photopolymerization. Fourier Transform Infrared Spectroscopy is used to monitor the functional group transformation in reactions, and to confirm these process-associated molecular products. The extent of how these processes utilize molecular tunability to affect material properties were investigated through measurement-based comparison of the various polymer compositions: frequency-related dynamic mechanical analysis, tension-related elastic-deformation mechanical analysis, and material swelling analysis. Stained murine myoblasts cultured on NIPU slabs were evaluated via fluorescent microscopy for "green-chemistry" affects on cytocompatibility and cell adhesion to assess potential biofouling resistance. 3D multi-material structures with micro-features were printed, thus demonstrating the capability to spatially pattern different NIPU materials in a controlled manner and build compliant mechanisms.

Polymers Based on Cyclic Carbonates as Trait d'Union Between Polymer Chemistry and Sustainable CO2 Utilization

Given the large amount of anthropogenic CO₂ emissions, it is advantageous to use CO₂ as feedstock for the fabrication of everyday products, such as fuels and materials. An attractive way to use CO₂ in the synthesis of polymers is by the formation of five-membered cyclic organic carbonate monomers (5CCs). The sustainability of this synthetic approach is increased by using scaffolds prepared from renewable resources. Indeed, recent years have seen the rise of various types of carbonate syntheses and applications. 5CC monomers are often polymerized with diamines to yield polyhydroxyurethanes (PHU). Foams are developed from this type of polymers; moreover, the additional hydroxyl groups in PHU, absent in classical polyurethanes, lead to coatings with excellent adhesive properties. Furthermore, carbonate groups in polymers offer the possibility of post-functionalization, such as curing reactions under mild conditions. Finally, the polarity of carbonate groups is remarkably high, so polymers with carbonates side-chains can be used as polymer electrolytes in batteries or as conductive membranes. The target of this Review is to highlight the multiple opportunities offered by polymers prepared from and/or containing 5CCs. Firstly, the preparation of several classes of 5CCs is discussed with special focus on the sustainability of the synthetic routes. Thereafter, specific classes of polymers are discussed for which the use and/or presence of carbonate moieties is crucial to impart the targeted properties (foams, adhesives, polymers for energy applications, and other functional materials).

Synthesis of self-healable waterborne isocyanate-free poly(hydroxyurethane)-based supramolecular networks by ionic interactions

A novel synthetic strategy to isocyanate-free supramolecular polyhydroxyurethanes based on ionic interactions is described.

Advances in the use of CO2 as a renewable feedstock for the synthesis of polymers

Carbon dioxide offers an accessible, cheap and renewable carbon feedstock for synthesis. Current interest in the area of carbon dioxide valorisation aims at new, emerging technologies that are able to provide new opportunities to turn a waste into value. Polymers are among the most widely produced chemicals in the world greatly affecting the quality of life. However, there are growing concerns about the lack of reuse of the majority of the consumer plastics and their after-life disposal resulting in an increasing demand for sustainable alternatives. New monomers and polymers that can address these issues are therefore warranted, and merging polymer synthesis with the recycling of carbon dioxide offers a tangible route to transition towards a circular economy. Here, an overview of the most relevant and recent approaches to CO2-based monomers and polymers are highlighted with particular emphasis on the transformation routes used and their involved manifolds.

Novel high reactive bifunctional five- and six-membered bicyclic dicarbonate – synthesis and characterisation

Five- and six-membered bicyclic carbonates are valuable raw materials for the synthesis of environmentally friendly polymers, such as polycarbonates or non-isocyanate poly(hydroxyurethane)s. However, bicyclic diglycerol dicarbonates bearing five-membered and six-membered rings have been never reported before. In this work, for the first time, we report a simple procedure for the synthesis of this monomer from commercially available diglycerol. The product was characterised by ¹H NMR, ¹³C NMR, FTIR spectroscopy and X-ray diffraction measurements. Next, the reactivity of the obtained bicyclic carbonate was investigated. The obtained diglycerol dicarbonate was used as a monomer for polycarbonate and non-isocyanate poly(hydroxyurethane) based on putrescine. In the homopolymerisation reaction the opening of the six-membered carbonate ring was observed, while in the polycondensation with diamine both carbonate rings open nonselectively.

The synthesis of novel, bifunctional diglycerol dicarbonate bearing a five-membered and six-membered cyclic carbonate group is presented.