New Advances in Covalent Network Polymers via Dynamic Covalent Chemistry

Covalent network polymers, as materials composed of atoms interconnected by covalent bonds in a continuous network, are known for their thermal and chemical stability. Over the past two decades, these materials have undergone significant transformations, gaining properties such as malleability, environmental responsiveness, recyclability, crystallinity, and customizable porosity, enabled by the development and integration of dynamic covalent chemistry (DCvC). In this review, we explore the innovative realm of covalent network polymers by focusing on the recent advances achieved through the application of DCvC. We start by examining the history and fundamental principles of DCvC, detailing its inception and core concepts and noting its key role in reversible covalent bond formation. Then the reprocessability of covalent network polymers enabled by DCvC is thoroughly discussed, starting from the significant milestones that marked the evolution of these polymers and progressing to their current trends and applications. The influence of DCvC on the crystallinity of covalent network polymers is then reviewed, covering their bond diversity, synthesis techniques, and functionalities. In the concluding section, we address the current challenges faced in the field of covalent network polymers and speculates on potential future directions.

Solvent-Free Environmentally Friendly Method to Prepare Thermo-Reversible Fully Bio-Based Elastomers

Most rubber products come from petrochemical resources, which are increasingly in short supply. Rubber products that formed irreversible chemical bonds in the vulcanization process are difficult to recycle, resulting in a serious waste of resources. Therefore, it is important to prepare a kind of reprocessable biobased elastomers. Using furfuryl methacrylate (FMA) as the modified monomer, poly(dibutyl itaconate-myrcene-furfuryl methacrylate) (PDBIMFA) was synthesized by high-temperature emulsion polymerization successfully. The structure and compositions of PDBIMFA were characterized by Fourier transform infrared and 1H NMR, and the effects of different FMA contents on the structures and properties of PDBIMFA were systematically studied. Based on the Diels-Alder reaction, bismaleimide (BMI) and carbon black (CB) were introduced into PDBIMFA as cross-linking agents and reinforcing fillers, respectively, by the melt blending method, and PDBIMFA-BMI elastomer materials and CB/PDBIMFA-BMI elastomer composites with thermo-reversible cross-linking characteristics were prepared. The effects of the ratio of FMA and BMI on the mechanical properties of PDBIMFA-BMI were studied. PDBIMFA-BMI and CB/PDBIMFA-BMI were reprocessed twice, and the recovery rate of tensile strength was both more than 90%. The addition of CB was found to play a reinforcing role in the elastomer and with the introduction of the amount of CB, the reprocessability of composite remained at a good level. It is hoped that this research will provide a new strategy for the sustainable development of bio-based elastomer materials.

Biobased 2,5-Bis(hydroxymethyl)furan as a Versatile Building Block for Sustainable Polymeric Materials

Furanic polymers, currently mainly represented by polyethylene 2,5-furandicarboxylate (PEF), also known as polyethylene furanoate, have a fantastic potential to replace fossil-based polymers: for example, polyethylene terephthalate (PET). While 2,5-furandicarboxylic acid (FDCA), a precursor of PEF, and its derived polymers have been studied extensively, 2,5-bis(hydroxymethyl)furan (BHMF) has received relatively little attention so far. Similarly to FDCA, BHMF is a biobased platform chemical derived from renewable sources such as sugars. This review highlights different polymerization techniques for BHMF-based polyesters and addresses BHMF's relative instability during the synthesis of BHMF-derived polymers, including polycarbonates and polyurethanes. Furthermore, the degradability of furanic polyesters is discussed and BHMF's toxicity is briefly elaborated.

Catalytic Ring-Opening Copolymerization of Fatty Acid Epoxides: Access to Functional Biopolyesters

Fatty acid epoxies serve as valuable starting materials for the development of bio-based polyesters. Here we present a new and efficient catalytic process that allows for the copolymerization of fatty acid-based epoxides and various cyclic anhydrides under attractive process conditions affording functional polyesters. The degree of functionalization and the nature of the polymer backbone can be modulated via monomer design. Postpolymerization cross-linking processes were examined to create rigid macromolecular networks that build on orthogonal polyester functionality, creating possible entries for materials with switchable thermal and mechanical properties.

Designing End-of-life Recyclable Polymers via Diels-Alder Chemistry: A Review on the Kinetics of Reversible Reactions

The purpose of this review is to critically assess the kinetic behaviour of the furan/maleimide Diels-Alder click reaction. The popularity of this reaction is evident and still continues to grow, which is likely attributed to its reversibility at temperatures above 100°C, and due to its bio-based "roots" in terms of raw materials. This chemistry has been used to form thermo-reversible crosslinks in polymer networks, and thus allows the polymer field to design strong, but also end-of-life recyclable thermosets and rubbers. In this context, the rate at which the forward reaction (Diels-Alder for crosslinking) and its reverse (retro Diels-Alder for de-crosslinking) proceed as function of temperature is of crucial importance in assessing the feasibility of the design in real-life products. Differences in kinetics based from various studies are not well understood, but are potentially caused by chemical side groups, mass transfer limitations, and on the analysis methods being employed. In this work we attempt to place all the relevant studies in perspective with respect to each other, and thereby offer a general guide on how to assess their recycling kinetics. This review sheds light on the kinetics on the furan/maleimide Diels-Alder reaction. This popular reaction opens up a path to develop end-of-life recyclable polymer networks with self-healing properties. The factors affecting reaction kinetics are discussed, and the importance of accurate reaction kinetics in the context of polymer reprocessing is highlighted. This article is protected by copyright. All rights reserved.

Cross-linked polyurethane with dynamic phenol-carbamate bonds: properties affected by the chemical structure of isocyanate

Based on the phenol–carbamate dynamic bond, we designed a strategy to regulate the rearrangement kinetics of the dynamic covalent network in polyurethanes by adjusting the chemical structure of aliphatic isocyanates.

Synthesis, Properties of Biodegradable Poly(Butylene Succinate-co-Butylene 2-Methylsuccinate) and Application for Sustainable Release

A novel biobased and biodegradable polyester, i.e., poly(butylene succinate-co-butylene 2-methylsuccinate) (P(BS-BMS)) was synthesized by succinic acid (SA), 2-methylsuccinic acid (MSA), and 1,4-butanediol (BDO) via a typically two-step esterification and polycondensation procedure. The chemical structure and macromolecular weight of obtained copolymers were characterized by 1H NMR, 13C NMR, and GPC. The melting temperature and degree of crystallinity were also studied by DSC, and it was found that the values were gradually decreased with increasing of MSA content, while the thermal stability remained almost unchanged which was tested by TGA. In addition, the biodegradation rate of the P(BS-BMS) copolymers could be controlled by adjusting the ratio of SA and MSA, and such biodegradability could make P(BS-BMS) copolymers avoid microplastic pollution which may be brought to the environment for applications in agricultural field. When we applied P(BS-BMS) copolymers as pesticide carriers which were prepared by premix membrane emulsification (PME) method for controlling Avermectin delivery, an improvement of dispersion and utilization of active ingredient was obviously witnessed. It showed a burst release process first followed by a sustained release of Avermectin for a long period, which had a great potential to be an effective and environmental friendly pesticide-release vehicle.

Effects of Diisocyanate Structure and Disulfide Chain Extender on Hard Segmental Packing and Self-Healing Property of Polyurea Elastomers

Four linear polyurea elastomers synthesized from two different diisocyanates, two different chain extenders and a common aliphatic amine-terminated polyether were used as models to investigate the effects of both diisocyanate structure and aromatic disulfide chain extender on hard segmental packing and self-healing ability. Both direct investigation on hard segments and indirect investigation on chain mobility and soft segmental dynamics were carried out to compare the levels of hard segmental packing, leading to agreed conclusions that correlated well with the self-healing abilities of the polyureas. Both diisocyanate structure and disulfide bonds had significant effects on hard segmental packing and self-healing property. Diisocyanate structure had more pronounced effect than disulfide bonds. Bulky alicyclic isophorone diisocyanate (IPDI) resulted in looser hard segmental packing than linear aliphatic hexamethylene diisocyanate (HDI), whereas a disulfide chain extender also promoted self-healing ability through loosening of hard segmental packing compared to its C-C counterpart. The polyurea synthesized from IPDI and the disulfide chain extender exhibited the best self-healing ability among the four polyureas because it had the highest chain mobility ascribed to the loosest hard segmental packing. Therefore, a combination of bulky alicyclic diisocyanate and disulfide chain extender is recommended for the design of self-healing polyurea elastomers.

Reversible networks of degradable polyesters containing weak covalent bonds

The synthesis of reversible polyester networks based mainly on the Diels–Alder chemistry, alkene [2 + 2] cycloaddition or transesterification reactions and studies of their reversibility and its consequences are reviewed.