Study on Flame Retardancy Behavior of Epoxy Resin with Phosphaphenanthrene Triazine Compound and Organic Zinc Complexes Based on Phosphonitrile

A novel flame retardant phosphorus-containing organozinc complex (Zn-PDH) was prepared using zinc and iron as the metal center and 4-aminopyridine, with low steric hindrance, as the organic ligand, then using phosphazene to modify the organometallic complex (Zn-4APD). The flame retardant properties and mechanism of Zn-PDH/Tris-(3-DOPO-1-propyl)-triazinetrione (TAD) in epoxy resin (EP) were investigated. Flame inhibition behavior was studied by the vertical combustion test (UL94), while limiting oxygen index (LOI) measurement and flame retardant properties were studied by the cone calorimeter test (CONE). The flame retardant modes of action were explored by using the thermogravimetry–Fourier transform infrared (TG-FTIR) test, X-ray photoelectron spectrometer (XPS), and Raman spectroscopy (LRS). When TAD and Zn-PDH were added to the epoxy resin in the ratio of 3:1, the system achieved a balance between the gas-phase and condense-phase actions of the flame retardant effects, and the 3%TAD/1%Zn-PDH/EP composite system achieved not only good flame inhibition but also obtained good smoke and heat suppression performance, showing a comprehensive flame retardant performance. The gas phase and Zn-PDH mostly promoted charring with a barrier and protective effect in the condensed phase. As for the mechanism, TAD released the phosphorus-containing radicals and phenoxy radicals during decomposition and mainly exerted a gas-phase quenching effect. While in the condense phase, Zn-PDH promoted the decomposition of the polymer matrix to produce more aromatic structures and rapidly formed a complete and dense carbon layer rich in P-O-C crosslinked structures at high temperatures. Meanwhile, more N entered the gas phase in the form of inert gas, which diluted the concentration of the combustible fuel and helped to inhibit the combustion reaction.

Diblock Copolymers Containing Titanium-Hybridized Polyhedral Oligomeric Silsesquioxane Used as a Macromolecular Flame Retardant for Epoxy Resin

In this paper, the 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO)-containing diblock copolymer poly[(p-hydroxybenzaldehyde methacrylate)_m-b-(2-((6-oxidodibenzo[c,e][1,2]oxaphosphinin-6-yl)oxy)ethyl methacrylate)_n] (abbrev. poly(HAMA_m-b-HEPOMA_n)) was synthesized by reversible addition fragmentation chain transfer (RAFT) polymerization. When it was continued to react with titanium-hybridized aminopropyl-polyhedral oligomeric silsesquioxane (Ti-POSS) through a Schiff-base reaction, new grafted copolymers poly[(Ti-POSS-HAMA)_m-b-HEPOMA_n] (abbrev. PolyTi) were obtained. Then, they were used as macromolecular flame retardant to modify epoxy resin materials. The thermal, flame retardant and mechanical properties of the prepared EP/PolyTi composites were tested by TGA, DSC, LOI, UL-94, SEM, Raman, DMA, etc. The migration of phosphorus moiety from epoxy resin composites was analyzed by immersing the composites into ethanol/H₂O solution and recording the extraction solution by UV-Vis spectroscopy. The results showed that the added PolyTi enhanced the glass transition temperature, the carbon residue, the graphitization of char, LOI, and mechanical properties of the EP/PolyTi composites when compared to pure cured EP. Furthermore, the phosphorus moieties were more likely to migrate from EP/DOPO composites than that from EP/PolyTi composites. Obviously, compared with small molecular flame retardant modified EP, the macromolecular flame retardant modified EP/PolyTi composites exhibited better thermal stability, flame retardancy, and resistance to migration.

The Challenges and Future Perspective of Woven Kenaf Reinforcement in Thermoset Polymer Composites in Malaysia: A Review

In this review, the challenges faced by woven kenaf thermoset polymer composites in Malaysia were addressed with respect to three major aspects: woven kenaf reinforcement quality, Malaysian citizen awareness of woven kenaf thermoset composite products, and government supports. Kenaf plantations were introduced in Malaysia in the last two decades, but have generally not produced much kenaf composite product that has been widely accepted by the public. However, woven kenaf fiber enhances the thermoset composites to a similar degree or better than other natural fibers, especially with respect to impact resistance. Woven kenaf composites have been applied in automotive structural studies in Malaysia, yet they are still far from commercialization. Hence, this review discusses the kenaf fiber woven in Malaysia, thermoset and bio-based thermoset polymers, thermoset composite processing methods and, most importantly, the challenges faced in Malaysia. This review sets guidelines, provides an overview, and shares knowledge as to the potential challenges currently faced by woven kenaf reinforcements in thermoset polymer composites, allowing researchers to shift their interests and plans for conducting future studies on woven kenaf thermoset polymer composites.

Synergistic Effects of Ladder and Cage Structured Phosphorus-Containing POSS with Tetrabutyl Titanate on Flame Retardancy of Vinyl Epoxy Resins

The cage and ladder structured phosphorus-containing polyhedral oligomeric silsesquioxanes (DOPO-POSS) have been synthesized through the hydrolytic condensation of 9,10-dihydro-9-oxa-10-phosphenanthrene-10-oxide (DOPO)-vinyl triethoxysilane (VTES). The unique ladder and cage–ladder structured components in DOPO-POSS endowed it with good solubility in vinyl epoxy resin (VE), and it was used with tetrabutyl titanate (TBT) to construct a phosphorus-silicon-titanium synergy system for the flame retardation of VE. Thermal stabilities, mechanical properties, and flame retardancy of the resultant VE composites were investigated by thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), three-point bending tests, limiting oxygen index (LOI) measurement, and cone calorimetry. The experimental results showed that with the addition of only 4 wt% DOPO-POSS and 0.5 wt% TBT, the limiting oxygen index value (LOI) increased from 19.5 of pure VE to 24.2. With the addition of DOPO-POSS and TBT, the peak heat release rate (PHRR), total heat release (THR), smoke production rate (SPR), and total smoke production (TSP) were decreased significantly compared to VE-0. In addition, the VE composites showed improved thermal stabilities and mechanical properties comparable to that of the VE-0. The investigations on pyrolysis volatiles of cured VE further revealed that DOPO-POSS and TBT exerted flame retardant effects in gas phase. The results of char residue of the VE composites by SEM and XPS showed that TBT and DOPO-POSS can accelerate the char formation during the combustion, forming an interior char layer with the honeycomb cavity structure and dense exterior char layer, making the char strong with the formation of Si-O-Ti and Ti-O-P structures.

Thermal Stability and Flame Retardancy of a Cured Trifunctional Epoxy Resin with the Synergistic Effects of Silicon/Titanium

An amino curing agent containing silicon/titanium flame-retardant elements (STCA) based on (3-aminopropyl)triethoxysilane (APTES) and tetrabutyl titanate was successfully prepared. The thermal decomposition and flame-retardant properties of a STCA-cured trifunctional epoxy resin, which was facilely synthesized by 1,1,1-tris(4-hydroxyphenyl)ethane and epichlorohydrin via a two-step method, were compared with those of another amino curing agent containing silicon (SCA) based on APTES and methyltrimethoxysilane. The structures of STCA and SCA were characterized by Fourier transform infrared (FT-IR), ²⁹Si NMR, and Raman spectroscopies. The STCA-cured thermoset not only had good thermal stability with an initial decomposition temperature of 344.8 °C and a char yield of 52.7% at 800 °C but also exhibited the overall improvement of flame-retardant properties. V-0 rating was achieved using the UL-94 test, and the value of limiting oxygen index reached 33.8%. From the thermogravimetry-infrared test, the yield of pyrolysis products of the STCA-cured thermoset was significantly decreased, indicating the lower toxicity in contrast to the SCA-cured thermoset. Flame-retardant performances were also investigated using the cone calorimetry test, and the flame retardancy mechanism was studied using scanning electron microscopy, FT-IR, and energy-dispersive spectrometry. The results indicate that the introduction of silicon/titanium to the system reveals the synergistic effects to promote the formation of an intumescent, sufficient, and compact char layer during combustion, which could effectively prevent heat, oxygen, and flame from penetrating into the interior structure, and lead to the retardance of further combustion.

Electrical Current Map and Bulk Conductivity of Carbon Fiber-Reinforced Nanocomposites

A suitably modified resin film infusion (RFI) process was used for manufacturing carbon fiber-reinforced composites (CFRCs) impregnated with a resin containing nanocages of glycidyl polyhedral oligomeric silsesquioxane (GPOSS) for enhancing flame resistance and multi-wall carbon nanotubes (MWCNTs) to contrast the electrical insulating properties of the epoxy resin. The effects of the different numbers (7, 14 and 24) of the plies on the equivalent direct current (DC) and alternating current (AC) electrical conductivity were evaluated. All the manufactured panels manifest very high values in electrical conductivity. Besides, for the first time, CFRC strings were analyzed by tunneling atomic force microscopy (TUNA) technique. The electrical current maps highlight electrically conductive three-dimensional networks incorporated in the resin through the plies of the panels. The highest equivalent bulk conductivity is shown by the seven-ply panel characterized by the parallel (σ_//0°) in-plane conductivity of 16.19 kS/m. Electrical tests also evidence that the presence of GPOSS preserves the AC electrical stability of the panels.

Synthesis and application of aminophenyl-s-triazine derivatives as potential flame retardants in the modification of epoxy resins

Novel DOPO-substituted aminophenyl-s-triazine (TAT-DOPO) compounds with controllable P/N element ratio were synthesized and applied as flame retardants for epoxy resins.

Improving the flame retardancy and thermal property of organotitanate-modified epoxy resin for electronic application via a simple method

The development of halogen-free epoxy resins (EPs) has become a major concern in the field of electronic packaging materials because flame retardants containing halogen release toxic chemicals during combustion. In this article, a type of modified EP possessing multiple functionalities, including high flame retardancy and thermal property as well as low hygroscopicity, was prepared via a simple method by taking advantage of synergistic effects of organotitanate and 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO). The mechanical and thermal properties of the as-prepared EP/titanium (Ti)/DOPO system were characterized by dynamic mechanical analysis, glass transition temperature, differential scanning calorimetry, and so on. The results showed that the incorporation of organotitanate and DOPO into EP can not only enhance the decomposition temperature and residual char but also increase the glass transition temperature and limiting oxygen index (LOI) value. The EP/Ti/DOPO system reached UL94 V-0 rating with an LOI of 34.7%. Compared to pure epoxy, the peak heat release rate, heat release capacity, and total heat release of EP/Ti/DOPO were decreased by 33.3%, 35.1%, and 16.7%, respectively.