Bioinspired Superhydrophobic Fibrous Materials

Natural fibers with robust water repellency play an important role in adapting organisms to various environments, which has inspired the development of artificial superhydrophobic fibrous materials with applications in self-cleaning, antifogging, water harvesting, heat exchanging, catalytic reactions, and microrobots. However, these highly textured surfaces (micro/nanotextured) suffer from frequent liquid penetration in high humidity and abrasion-induced destruction of the local environment. Herein, bioinspired superhydrophobic fibrous materials are reviewed from the perspective of the dimension scale of fibers. First, the fibrous dimension characteristics of several representative natural superhydrophobic fibrous systems are summarized, along with the mechanisms involved. Then, artificial superhydrophobic fibers are summarized, along with their various applications. Nanometer-scale fibers enable superhydrophobicity by minimizing the liquid-solid contact area. Micrometer-scale fibers are advantageous for enhancing the mechanical stability of superhydrophobicity. Micrometer-scale conical fibrous structures endow a Laplace force with a particular magnitude for self-removing condensed tiny dewdrops in highly humid air and stably trapping large air pockets underwater. Furthermore, several representative surface modification strategies for constructing superhydrophobic fibers are presented. In addition, several conventional applications of superhydrophobic systems are presented. It is anticipated that the review will inspire the design and fabrication of superhydrophobic fibrous systems.

Oriented bouncing of droplets with a small Weber number on inclined one-dimensional nanoforests

Asymmetric superhydrophobic structures with anisotropic wettability can achieve directional bouncing of droplets and thus can have applications in directional self-cleaning, liquid transportation, and heat transfer. To achieve convenient large-scale preparation of asymmetric superhydrophobic surfaces, inclined nanoforests are prepared in this work using a technique of competitive ablation polymerization, which allows the control of the inclined angles, diameters, and heights of the nanostructures. In this study, such asymmetric structures with the smallest dimension (230 nm diameter) known are achieved by a simple etching method to guide droplet unidirectional bouncing. With such nanoforests, the mechanism of droplet bouncing on their surface is investigated, and controllable droplet bouncing over a long distance is achieved using droplets with a low Weber number. The proposed structure has a promising future in directional self-cleaning, liquid transportation and heat transfer.

Recent progress on the development of bioinspired surfaces with high aspect ratio microarray structures: From fabrication to applications

Surfaces with high aspect ratio microarray structures can implement sophisticated assignment in typical fields including microfluidics, sensor, biomedicine, et al. via regulating their deformation or the material properties. Inspired by natural materials and systems, for example sea cockroaches, water spiders, cacti, lotus leaves, rice leaves, and cedar leaves, many researchers have focused on microneedle functional surface studies. When the surface with high aspect ratio microarray structures is stimulated by the external fields, such as optical, electric, thermal, magnetic, the high aspect ratio microarray structures can undergo hydrophilic and hydrophobic switching or shape change, which may be gifted the surfaces with the ability to perform complex task, including directional liquid/air transport, targeted drug delivery, microfluidic chip sensing. In this review, the fabrication principles of various surfaces with high aspect ratio microarray structures are classified and summarized. Mechanisms of liquid manipulation on hydrophilic/hydrophobic surfaces with high aspect ratio microarray structures are clarified based on Wenzel model, Cassie model, Laplace pressure theories and so on. Then the intelligent control strategies have been demonstrated. The applications in microfluidic, drug delivery, patch sensors have been discussed. Finally, current challenges and new insights of future prospects for dynamic manipulation of liquid/air based on biomimetic surface with high aspect ratio microarray structures are also addressed.

Droplet Impact on Asymmetric Hydrophobic Microstructures

Textured hydrophobic surfaces that repel liquid droplets unidirectionally are found in nature such as butterfly wings and ryegrass leaves and are also essential in technological processes such as self-cleaning and anti-icing. In many occasions, surface textures are oriented to direct rebounding droplets. Surface macrostructures (>100 μm) have often been explored to induce directional rebound. However, the influence of impact speed and detailed surface geometry on rebound is vaguely understood, particularly for small microstructures. Here, we study, using a high-speed camera, droplet impact on surfaces with inclined micropillars. We observed directional rebound at high impact speeds on surfaces with dense arrays of pillars. We attribute this asymmetry to the difference in wetting behavior of the structure sidewalls, causing slower retraction of the contact line in the direction against the inclination compared to with the inclination. The experimental observations are complemented with numerical simulations to elucidate the detailed movement of the drops over the pillars. These insights improve our understanding of droplet impact on hydrophobic microstructures and may be useful for designing structured surfaces for controlling droplet mobility.

Lateral Drop Rebound on a Hydrophobic and Chemically Heterogeneous Surface

In this paper, the process of a drop rebounding from a hydrophobic and chemically heterogeneous surface is investigated using the multiphase lattice Boltzmann method. The bounce behavior of drops is dependent on the degree of hydrophobicity and heterogeneity of the surface. When the surface is homogeneous, the drop rebounds vertically and the height increases with the enhancement of the surface hydrophobicity. For the heterogeneous surface with two different hydrophobic parts, the drop rebounds laterally toward the lower hydrophobic side. Because the high hydrophobic side exerts the stronger unbalanced Young's force on the contact line compared with the low hydrophobic side, the difference of the forces results in the asymmetrical rebound. A phase diagram displays the rebound numbers of a drop impacting on the various chemically homogeneous and heterogeneous surfaces. A simply quantitative estimation is made to predict the rebound heights and flying times through the contact angles of the surface. This work promotes the understanding of the rebound mechanism of a drop impacting on a chemically heterogeneous surface and provides a guiding strategy for the precise control of the lateral behavior of rebounding drops by hydrophobic and heterogeneous surfaces.

Stimuli-responsive surfaces for switchable wettability and adhesion

Diverse unique surfaces exist in nature, e.g. lotus leaf, rose petal and rice leaf. They show similar contact angles but different adhesion properties. According to the different wettability and adhesion characteristics, this review reclassifies different contact states of droplets on surfaces. Inspired by the biological surfaces, smart artificial surfaces have been developed which respond to external stimuli and consequently switch between different states. Responsive surfaces driven by various stimuli, e.g. stretching, magnetic, photo, electric, temperature, humidity and pH, are discussed. Studies reporting on either atmospheric or underwater environments are discussed. The application of tailoring surface wettability and adhesion includes microfluidics/droplet manipulation, liquid transport and harvesting, water energy harvesting and flexible smart devices. Particular attention is placed on the horizontal comparison of smart surfaces with the same stimuli. Finally, the current challenges and future prospects in this field are also identified.

Nonspecular Reflection of Droplets

The bouncing of droplets on super-repellent surfaces normally resembles specular reflection that obeys the law of reflection. Here, the nonspecular reflection of droplet impingement onto solid surfaces with a dimple for energy-efficient, omnidirectional droplet transport is reported. With the dimple of the radius being comparable to that of the droplet, all the symmetries in the law of reflection can be broken down so that the droplet is endowed with a translational velocity finely tunable in both its direction and magnitude simply by varying the radii of the droplet and the dimple, the impinging position, and droplet Weber number. Tailoring the initial and translational velocity of impinging droplets would steer their reflected trajectories at will, thus enabling versatile droplet manipulation including trapping, shedding, antigravity transport, targeted positioning, and on-demand coalescence of droplets.

Droplet Directional Movement on the Homogeneously Structured Superhydrophobic Surface with the Gradient Non-Wettability

The surface with the gradient non-wettability intensely appeals to researchers because of its academic significance and applications for directional droplet movement. Herein, we developed a homogeneous structure superhydrophobic surface with the gradient non-wettability by a combination strategy of chemical etching and vapor diffusion modification. As a consequence, the as-prepared surface exhibits a remarkable gradient characteristic of water repellency, and the water contact angle is mainly located within the range of 162 ± 0.5 to 149 ± 0.4°. Meanwhile, the sliding angle also exhibits a corresponding change from 3 to 11°. On this basis, the gradient characteristic of non-wettability induces the distinguishing droplet adhesion on the surface, that is, from 19 μN for the most hydrophobic end to 57 μN for the opposite one. Because of the difference of the water adhesion force, droplets on the as-prepared surface can well roll alongside a specific direction (i.e., gradient direction of non-wettability). In terms of dynamic impact droplets, they can rapidly rebound off the sample surface with the short contact time of 12.8 ms, and the finally fallen droplets mainly deviate toward weaker regions because of water repellency. To analyze this phenomenon, it is found that the asymmetric mechanic behavior is mainly caused by the unbalanced retraction force between the both ends of the impact droplet. This work provides a novel strategy to construct the homogeneous structure superhydrophobic surface with the gradient non-wettability for the applications in the droplet movement control or transport.

Drag Reduction of Anisotropic Superhydrophobic Surfaces Prepared by Laser Etching

In this research, the anisotropic superhydrophobic surface is prepared on a stainless steel surface by laser etching, and the drag reduction property of the anisotropic surface is studied by a self-designed solid-liquid interface friction test device. Periodic arrangement structures of quadrate scales with oblique grooves are obtained on a stainless steel surface by a laser. After modification by fluoride, the surface shows superhydrophobicity and anisotropic adhesive property. Here, the inclined direction of grooves and the inverse direction are defined as RO and OR, respectively. By changing the inclination of the grooves, a surface is obtained with a contact angle of 160° and a rolling angle difference of 6° along the RO and inverse RO direction. It is verified by numerical simulation and experiment that the subjected force of water droplets on the surface is different along the RO and inverse RO direction. Furthermore, the as-prepared surface has different drag reduction effects along the two directions. With the increase of velocity, the drag reduction effect of the superhydrophobic surface decreases against the RO direction, while the drag reduction effect along the RO direction is almost unchanged. We believe the anisotropic surface will be helpful in novel microfluid devices and shipping transportation.

Tunable Multimodal Drop Bouncing Dynamics and Anti-Icing Performance of a Magnetically Responsive Hair Array

Anti-icing materials that can efficiently limit ice formation have a strong potential to replace existing anti-icing techniques, such as Joule heating, chemical release, or mechanical removal, which are usually inefficient, expensive, and environmentally harmful. In this study, an anti-icing material based on a magnetically responsive hierarchical hair array that can actively modulate drop bouncing dynamics is presented. The magnetically responsive hair array exhibits an immediate and reversible structural bending motion in response to an external magnetic field. The array also exhibits superhydrophobicity, regardless of its tilt angle, due to the tapered geometry of the hairs and the multiscale surface roughness of the array. Due to its dynamic structure and water-repellent characteristics, the array can induce distinct multiple modes of drop bouncing behavior by adjusting its structural bending state in a reversible fashion. Three different types of bouncing behavior, namely, quasi-pancake bouncing, directional bouncing, and macrotexture-induced droplet fragmentation, can be obtained with the vertical, tilted, and fully bent hair arrays, respectively. We demonstrate that the dynamically controllable drop bouncing behavior of the magnetically responsive hierarchical array enables the efficient and robust prevention of ice formation and accumulation.

Unidirectional Droplet Transport on the Biofabricated Butterfly Wing

Water droplet unidirectional transport on the asymmetric superhydrophobic surface has attracted much interest in theory analysis and applications, such as self-cleaning, antifogging, anti-icing, heat transfer, and so on. Different from the symmetrical performance on the uniform topographies, the droplets acting on the asymmetric surface exhibit an anisotropic state and easily roll off the surface along the special direction. This phenomenon is indicated by natural butterfly wings. The flexible asymmetrically arranged microstep induces the droplet to release along the outside radial (RO) direction and to pin against the RO direction. Here, inspired by butterfly wings, a kind of surface for superhydrophobic and unidirectional droplet transport is achieved by integrating the methods of soft lithography and enhanced crystal growth. The water droplet shows the anisotropic state on the biofabricated surface, and it rolls off easily along the step direction. The droplet is unidirectionally driven off the surface by the asymmetric surface tension force generated by the microstep topography. This experiment is significant for designing self-cleaning surfaces.