Hydrophobic Modification of Pectin Aerogels via Chemical Vapor Deposition

Pectin aerogels, with very low density (around 0.1 g cm-3) and high specific surface area (up to 600 m2 g-1), are excellent thermal insulation materials since their thermal conductivity is below that of air at ambient conditions (0.025 W m-1 K-1). However, due to their intrinsic hydrophilicity, pectin aerogels collapse when in contact with water vapor, losing superinsulating properties. In this work, first, pectin aerogels were made, and the influence of the different process parameters on the materials' structure and properties were studied. All neat pectin aerogels had a low density (0.04-0.11 g cm-1), high specific surface area (308-567 m2 g-1), and very low thermal conductivity (0.015-0.023 W m-1 K-1). Then, pectin aerogels were hydrophobized via the chemical vapor deposition of methyltrimethoxysilane using different reaction durations (2 to 24 h). The influence of hydrophobization on material properties, especially on thermal conductivity, was recorded by conditioning in a climate chamber (25 °C, 80% relative humidity). Hydrophobization resulted in the increase in thermal conductivity compared to that of neat pectin aerogels. MTMS deposition for 16 h was efficient for hydrophobizing pectin aerogels in moist environment (contact angle 115°) and stabilizing material properties with no fluctuation in thermal conductivity (0.030 W m-1 K-1) and density for the testing period of 8 months.

A review of self-cleaning coatings for solar photovoltaic systems: theory, materials, preparation, and applications

Photovoltaic power generation is developing rapidly with the approval of The Paris Agreement in 2015. However, there are many dust deposition problems that occur in desert and plateau areas. Traditional cleaning methods such as manual cleaning and mechanical cleaning are unstable and produce a large economic burden. Therefore, self-cleaning coatings, which have unique mechanisms and high adaptability, have attracted wide attention in the photovoltaic industry and scientific community, especially the super-hydrophobic and super-hydrophilic coatings. The paper systematically reviewed the theory, materials, preparation, and applications of the super-hydrophobic and super-hydrophilic coatings on the photovoltaic modules. Super-hydrophobic materials such as organosilicon compounds, fluorinated polymers, and some inorganic materials are popular. TiO2 is widely used to prepare super-hydrophilic coatings on glass covers of photovoltaic panels due to its good photocatalytic activity. CVD-based surface treatment is suitable for preparing photovoltaic self-cleaning surfaces. These methods prepare self-cleaning surfaces by reacting gaseous substances with hot surfaces and depositing them on the surface. They are efficient but difficult to control accuracy. When applied to photovoltaic modules, it is crucial to consider the factors such as self-cleaning, transparency, anti-reflection, anti-icing, and durability. In future research, it is significant to improve the transparency, durability, and self-cleaning properties of coatings.

Hybrid Hemp Particles as Functional Fillers for the Manufacturing of Hydrophobic and Anti-icing Epoxy Composite Coatings

The development of hydrophobic composite coatings is of great interest for several applications in the aerospace industry. Functionalized microparticles can be obtained from waste fabrics and employed as fillers to prepare sustainable hydrophobic epoxy-based coatings. Following a waste-to-wealth approach, a novel hydrophobic epoxy-based composite including hemp microparticles (HMPs) functionalized with waterglass solution, 3-aminopropyl triethoxysilane, polypropylene-graft-maleic anhydride, and either hexadecyltrimethoxysilane or 1H,1H,2H,2H-perfluorooctyltriethoxysilane is presented. The resulting epoxy coatings based on hydrophobic HMPs were cast on aeronautical carbon fiber-reinforced panels to improve their anti-icing performance. Wettability and anti-icing behavior of the prepared composites were investigated at 25 °C and -30 °C (complete icing time), respectively. Samples cast with the composite coating can achieve up to 30 °C higher water contact angle and doubled icing time than aeronautical panels treated with unfilled epoxy resin. A low content (2 wt %) of tailored HMPs causes an increase of ∼26% in the glass transition temperature of the coatings compared to pristine resin, confirming the good interaction between the hemp filler and epoxy matrix at the interphase. Finally, atomic force microscopy reveals that the HMPs can induce the formation of a hierarchical structure on the surface of casted panels. This rough morphology, combined with the silane activity, allows the preparation of aeronautical substrates with enhanced hydrophobicity, anti-icing capability, and thermal stability.

Synthesis of superhydrophobic coatings based on silica nanostructure modified with organosilane compounds by sol-gel method for glass surfaces

In the present study, the superhydrophobic coating was synthesized by spherical silica nanostructures modified with organosilane compounds for glass surfaces. To optimize the conditions in terms of cost-effectiveness and create a super-hydrophobic coating with a high contact angle, the response surface method of the central composite design (CCD) model was performed for the StÖber method, and the contact angle was defined as the response surface for the model. Tetraethoxysilane (TEOS) was used as a precursor and poly(dimethylsiloxane) (PDMS) was used to modify the surface of a spherical silica nanostructure synthesized by a one-step sol-gel method using a base catalyst. The accuracy of the research was checked by the contact angle measurement test and an angle of 162° was obtained. XRD, FT-IR, EDS, SEM, DLS, and AFM analyzes were performed to investigate the synthesis of silica nanostructure. Chemical resistance was performed in acidic, neutral, and alkaline environments and the contact angles were 127°, 134°, and 90°, respectively, which indicates that the coating created on the surface glass has good chemical resistance in acidic and neutral environments.

Advances in the Fabrication and Characterization of Superhydrophobic Surfaces Inspired by the Lotus Leaf

Nature has proven to be a valuable resource in inspiring the development of novel technologies. The field of biomimetics emerged centuries ago as scientists sought to understand the fundamental science behind the extraordinary properties of organisms in nature and applied the new science to mimic a desired property using various materials. Through evolution, living organisms have developed specialized surface coatings and chemistries with extraordinary properties such as the superhydrophobicity, which has been exploited to maintain structural integrity and for survival in harsh environments. The Lotus leaf is one of many examples which has inspired the fabrication of superhydrophobic surfaces. In this review, the fundamental science, supported by rigorous derivations from a thermodynamic perspective, is presented to explain the origin of superhydrophobicity. Based on theory, the interplay between surface morphology and chemistry is shown to influence surface wetting properties of materials. Various fabrication techniques to create superhydrophobic surfaces are also presented along with the corresponding advantages and/or disadvantages. Recent advances in the characterization techniques used to quantify the superhydrophobicity of surfaces is presented with respect to accuracy and sensitivity of the measurements. Challenges associated with the fabrication and characterization of superhydrophobic surfaces are also discussed.

One-Step Synthesis of Dynamically Shaped Stiff Nanorods Using Soft Silicone Materials to Control Water Repulsion and Collection

One-dimensional silicone nanostructures, such as filaments, wires, and tubes, have attracted significant attention, owing to their remarkable application capabilities in a large range of material and surface science. However, the soft mechanical properties of silicone cause vulnerability and irregularity in the synthesized structures, which limits their applications. Herein, a simple, solvent-free, and efficient dynamic Droplet Assisted Growth and Shaping (d-DAGS) strategy is proposed for the one-step synthesis and in situ control of the shape of silicone nanostructures. The special designed bamboo-shaped silicone nanorods (SNRs) that are produced by the repetitive dynamic regulation of growth conditions, concomitant with the periodic purging and injection of precursors, exhibit highly-regular and tunable structure with a specific number of segments, indicating that they can be tailor-made according to the requirements of various properties. The enhanced mechanical stiffness and chemical durability strongly support their excellent performances in water-resistance under both static and dynamic wetting conditions. The SNRs significantly promote buoyancy and self-cleaning properties; and exhibit very high water-harvesting efficiency compared with existing designs. Notably, the well-structured ultra-long rods with an ultrahigh aspect ratio (≈176) can also be fabricated by the d-DAGS method, and they can remain standing straight upwards and regular, even though they consist of flexible silicone.

Preparation of Transparent Sandwich-like Superhydrophobic Coating on Glass with High Stability and Self-Cleaning Properties

High stability and transparent superhydrophobic coating on a glass substrate that can effectively repel the wetting dust as a self-cleaning property are beneficial traits for solving the decrease in optical lens clarity in an unmanned underground mining environment. However, the transparent superhydrophobic coating has still not been applied due to the contradiction between visibility, hydrophobicity and durability. Herein, a sandwich-like superhydrophobic coating was designed and prepared on borosilicate glass, which consisted of a micro/nanostructure body of neutral silicone sealant (primer) and hydrophobic silica nanoparticles (interlayer), as well as a protective layer of ultraviolet (UV) gel. The coated glass exhibited excellent superhydrophobicity towards many aqueous solutions, and had highly visible light transparency of 80% at 4 wt.% primer mass content. Furthermore, significant tests including the droplet impact, hot water boiling, stirring in acetic acid aqueous solution and sandpaper abrasion were performed on our superhydrophobic coating, which indicated that the obtained transparent coating had good stability and excellent mechanical durability. The coated glass also showed a more wonderful self-cleaning property compared with that of the original glass. This superhydrophobic coating on glass substrate, fabricated by a facile and cost-effective layer-by-layer construction approach, has great potential for general and practical application in the unmanned mining environment under multiple dust and atomized water conditions.

Continuous Roll-to-Roll Production of Carbon Nanoparticles from Candle Soot

Carbon nanoparticles (CNPs) have been considered as essential components for various applications including sensors, quantum dots, electrocatalysts, energy storages, lubrication, and functional coatings. Uniform and functional CNP materials can be obtained from candle soot. However, the production of CNPs from candle soot is not a continuous process, limiting the practical production and applications of such materials. Here, a rotating-deposition and separation system for high-efficiency production of low-cost and high-quality CNPs from candle soot is presented. The characteristic of CNPs can be controlled by adjusting the system parameters. Moreover, obtained CNPs can act as photothermal superhydrophobic anti-icing coatings on various substrates. With a sliding angle of less than 3°, water drops can keep rolling off without further nucleation of ice. The reported preparing method is suitable for large-scale applications and various kinds of surfaces and shows great potentials in the growing demands of anti-icing.

Fabrication of patterned solid surfaces with highly controllable wettability

Precisely controlling the wettability of a solid surface is vital for a wide range of applications such as control of liquid droplet motion, water collection and the directional transport of fluids. However, fabricating a large-area solid surface with highly controllable wettability in a low-cost way is still challenging. Here we present a cost-effective method to fabricate patterned solid surfaces with highly controllable wettability by combining chemical etching technique, chemical vapor deposition technique and laser direct writing technique. We experimentally demonstrated that the contact angle of water droplets on the patterned surfaces of a porous nanofilm fabricated using the presented fabrication method can be adjusted from 94.4° to 168.2° by changing the duty ratio of the periodic pattern on the patterned surfaces. Furthermore, we experimentally demonstrated that the contact angle of water droplets on the patterned surfaces is almost independent of the shape of the unit cell of the patterns. In addition, we propose an effective surface model to accurately calculate the contact angle of water droplets on patterned solid surfaces. Using the effective surface model, the wettability of a patterned solid surface can be precisely controlled by designing the duty ratio of its periodic patterns.

Precisely controlling the wettability of a solid surface is vital for a wide range of applications such as control of liquid droplet motion, water collection and the directional transport of fluids.

Thermally Robust Non-Wetting Ni-PTFE Electrodeposited Nanocomposite

The effect of high temperature exposure on the water wetting properties of co-electrodeposited superhydrophobic nickel-polytetrafluoroethylene (Ni-PTFE) nanocomposite coating on copper substrates was studied. This was accomplished by comparing the performance with a commercial superhydrophobic spray treatment (CSHST). The Ni-PTFE and CSHST coatings were both subjected to heating at temperatures up to 400 °C. Results showed that the Ni-PTFE was able to maintain its superhydrophobicity throughout the entire temperature range, whereas the CSHST became more wettable at 300 °C. Furthermore, additional abrasive wear tests were conducted on both materials that were subjected to heating at 400 °C. The Ni-PTFE remained highly non-wettable even after 60 m of abrasion length on 800 grit silicon carbide paper, whereas the CSHST coating was hydrophilic after 15 m.

Organic-inorganic composite nanocoatings with superhydrophobicity and thermal stability

Purpose

This paper aims to investigate the thermal stability and hydrophobicity of difference alkyl chain of silanes with silicon (Si) micro- and nanoparticles.

Design/methodology/approach

Sol-gel methods have been used to design superhydrophobic glass substrates through surface modification by using low-surface-energy Isooctyl trimethoxysilane (ITMS) and Ethyl trimethoxysilane (ETMS) solution. Hierarchical double-rough scale solid surface was built by Si micro- and nanoparticles to enhance the surface roughness. The prepared sol was applied onto glass substrate using dip-coating method and was dried at control temperature of 400°C inside the tube furnace.

Findings

The glass substrate achieved the water contact angle as high as 154 ± 2° and 150.4 ± 2° for Si/ITMS and Si/ETMS films, respectively. The Si/ITMS and Si/ETMS also were equipped with low sliding angle as low as 3° and 5°, respectively. The Si micro- and nanoparticles in the coating system have created nanopillars between them, which will suspend the water droplets. Both superhydrophobic coatings have showed good stability against high temperature up to 200°C as there are no changes in WCA shown by both coatings. Si/ITMS film sustains its superhydrophobicity after impacting with further temperature up to 400°C and turns hydrophobic state at 450°C.

Research limitations/implications

Findings will be useful to develop superhydrophobic coatings with high thermal stability.

Practical implications

Sol method provides a suitable medium for the combination of organic-inorganic network to achieve high hydrophobicity with optimum surface roughness.

Originality/value

Application of different alkyl chain groups of silane resin blending with micro- and nanoparticles of Si pigments develops superhydrophobic coatings with high thermal stability.