3D-Printed MOF Monoliths: Fabrication Strategies and Environmental Applications

Metal-organic frameworks (MOFs) have been extensively considered as one of the most promising types of porous and crystalline organic-inorganic materials, thanks to their large specific surface area, high porosity, tailorable structures and compositions, diverse functionalities, and well-controlled pore/size distribution. However, most developed MOFs are in powder forms, which still have some technical challenges, including abrasion, dustiness, low packing densities, clogging, mass/heat transfer limitation, environmental pollution, and mechanical instability during the packing process, that restrict their applicability in industrial applications. Therefore, in recent years, attention has focused on techniques to convert MOF powders into macroscopic materials like beads, membranes, monoliths, gel/sponges, and nanofibers to overcome these challenges.Three-dimensional (3D) printing technology has achieved much interest because it can produce many high-resolution macroscopic frameworks with complex shapes and geometries from digital models. Therefore, this review summarizes the combination of different 3D printing strategies with MOFs and MOF-based materials for fabricating 3D-printed MOF monoliths and their environmental applications, emphasizing water treatment and gas adsorption/separation applications. Herein, the various strategies for the fabrication of 3D-printed MOF monoliths, such as direct ink writing, seed-assisted in-situ growth, coordination replication from solid precursors, matrix incorporation, selective laser sintering, and digital light processing, are described with the relevant examples. Finally, future directions and challenges of 3D-printed MOF monoliths are also presented to better plan future trajectories in the shaping of MOF materials with improved control over the structure, composition, and textural properties of 3D-printed MOF monoliths.

Challenges and Opportunities in Preserving Key Structural Features of 3D-Printed Metal/Covalent Organic Framework

Metal-organic framework (MOF) and covalent organic framework (COF) are a huge group of advanced porous materials exhibiting attractive and tunable microstructural features, such as large surface area, tunable pore size, and functional surfaces, which have significant values in various application areas. The emerging 3D printing technology further provides MOF and COFs (M/COFs) with higher designability of their macrostructure and demonstrates large achievements in their performance by shaping them into advanced 3D monoliths. However, the currently available 3D printing M/COFs strategy faces a major challenge of severe destruction of M/COFs' microstructural features, both during and after 3D printing. It is envisioned that preserving the microstructure of M/COFs in the 3D-printed monolith will bring a great improvement to the related applications. In this overview, the 3D-printed M/COFs are categorized into M/COF-mixed monoliths and M/COF-covered monoliths. Their differences in the properties, applications, and current research states are discussed. The up-to-date advancements in paste/scaffold composition and printing/covering methods to preserve the superior M/COF microstructure during 3D printing are further discussed for the two types of 3D-printed M/COF. Throughout the analysis of the current states of 3D-printed M/COFs, the expected future research direction to achieve a highly preserved microstructure in the 3D monolith is proposed.

Biopolymers as a versatile tool with special emphasis on environmental application

Water sources are becoming highly unsuited as potable sources due to the presence of impurities and hazardous chemicals. Although there are many conventional methods available, the development of innovative technologies is essential for the treating and recycling of wastewater. Owing to their unique and excellent qualities, polymers have recently seen extensive use across various industries. By joining the monomeric components covalently, biopolymers resemble a more natural alternative to synthetic polymers. The biopolymer and biopolymer composites integrate into many sections of the treatment process easily, making them effective, affordable, and environmentally beneficial. Due to their distinct features, biopolymers can replace traditional adsorbents. The biopolymers and composites discussed in this chapter are ideal adsorbent materials for eliminating contaminants from the environment. Based on their sources, methods of preparation, and uses, biopolymers, and their composites are categorized. This chapter also includes different research perspectives on biopolymers, especially from an ecological and financial standpoint.

Biopolymer - A sustainable and efficacious material system for effluent removal

Undesired discharge of various effluents directly into the aquatic ecosystem can adversely affect water quality, endangering aquatic and terrestrial flora and fauna. Therefore, the conceptual design and fabrication of a sustainable system for alleviating the harmful toxins that are discharged into the atmosphere and water bodies using a green sustainable approach is a fundamental standpoint. Adsorptive removal of toxins (∼99% removal efficacy) is one of the most attractive and facile approaches for cleaner technologies that remediate the environmental impacts and provide a safe operating space. Recently, the introduction of biopolymers for the adsorptive abstraction of toxins from water has received considerable attention due to their eclectic accessibility, biodegradability, biocompatibility, non-toxicity, and enhanced removal efficacy (∼ 80-90% for electrospun fibers). This review summarizes the recent literature on the biosorption of various toxins by biopolymers and the possible interaction between the adsorbent and adsorbate, providing an in-depth perspective of the adsorption mechanism. Most of the observed results are explained in terms of (1) biopolymers classification and application, (2) toxicity of various effluents, (3) biopolymers in wastewater treatment and their removal mechanism, and (4) regeneration, reuse, and biodegradation of the adsorbent biopolymer.

3D printed cylindrical capsules as a Chlorella pyrenoidosa immobilization device for removal of lead ions contamination

Immobilization is considered as a promising strategy toward the practical applications of powdered adsorbent. Herein, three dimensional (3D) printing cylindrical capsules with cross-linked PVA hydrogels membrane in encapsulate Chlorella pyrenoidosa (Cp) were utilized for removal of lead ions. The chemical compositions, hydrogels performance and morphologies of the membranes were determined by Fourier transformed infrared spectroscopy (FTIR), cross-linking degree, swelling degree, membrane flux and scanning electron microscopy (SEM). It is found that PVA cross-linking structure is successfully synthesized on the surface of capsule body and cap due to the presence of PVA in the filament. The lead ions adsorption capacity related to initial concentration of 50 mg/L in 48 h is reached 75.61%, revealing a good removal ability. The self-floating 3D printed capsules device also shows an excellent recovering property. After 7 runs of adsorption experiment, the lead ions adsorption ratio remains 78.56%, which will bring a broad prospect in wastewater treatment, chemical slow release along with sample preparation and separation.

Self-Supported 3D-Printed Lattices Containing MXene/Metal-Organic Framework (MXOF) Composite as an Efficient Adsorbent for Wastewater Treatment

Metal-organic frameworks (MOFs) are well-known porous crystalline materials that have been used for the removal of organic pollutants from wastewater. To enhance the adsorption performance of these adsorbents and facilitate their recycling process, we propose a hybrid composite of an MXene/metal-organic framework (MXOF) decorated on a hierarchical and self-supported porous three-dimensional (3D) printed lattice structure (3D-MXOF). In this design, the porous MXOF composite extremely enhanced the specific surface area and synergistically promoted the dye removal efficiency of 3D-printed lattices. Scanning electron microscopy images indicated that the MXOF composite was uniformly decorated on a 3D-printed lattice structure without agglomeration. The resultant supported 3D-MXOF structures were evaluated for the adsorption of anionic dyes. The results revealed high adsorption performance (91.98% for methyl orange and 84.9% for direct red 31 dyes) and fast adsorption kinetics following a pseudo-first-order kinetic model. Moreover, the 3D-MXOF structure possesses a facile recycling process with sustainable adsorption performance after four consecutive adsorption-desorption cycles.

A review of synthesis, fabrication, and emerging biomedical applications of metal-organic frameworks

The overwhelming potential of porous coordination polymers (PCP), also known as Metal-Organic Frameworks (MOFs), especially their nanostructures for various biomedical applications, have made these materials worth investigating for more applications and uses. MOFs unique structure has enabled them for most applications, particularly in biomedical and healthcare. A number of very informative review papers are available on the biomedical applications of MOFs for the reader's convenience. However, many of those reviews focus mainly on drug delivery applications, and no significant work has been reported on other MOFs for biomedical applications. This review aims to present a compact and highly informative global assessment of the recent developments in biomedical applications (excluding drug-delivery) of MOFs along with critical analysis. Researchers have recently adopted both synthetic and post-synthetic routes for the fabrication and modification of MOFs that have been discussed and analyzed. A critical review of the latest reports on the significant and exotic area of bio-sensing capabilities and applications of MOFs has been given in this study. In addition, other essential applications of MOFs, including photothermal therapy, photodynamic therapy, and antimicrobial activities, are also included. These recently grown emergent techniques and cancer treatment options have gained attention and require further investigations to achieve fruitful outcomes. MOF's role in these applications has been thoroughly discussed, along with future challenges and valuable suggestions for the research community that will help meet future demands.

3D printed spinning cup-shaped device for immunoaffinity solid-phase extraction of diclofenac in wastewaters

This article reports current research efforts towards designing bespoke microscale extraction approaches exploiting the versatility of 3D printing for fast prototyping of novel geometries of sorptive devices. This is demonstrated via the so-called 3D printed spinning cup-based platform for immunoextraction of emerging contaminants using diclofenac as a model analyte. A new format of rotating cylindrical scaffold (containing a semispherical upper cavity) with enhanced coverage of biorecognition elements, and providing elevated enhancement factors with no need of eluate processing as compared with other microextraction stirring units is proposed. Two distinct synthetic routes capitalized upon modification of the acrylate surface of stereolithographic 3D printed parts with hexamethylenediamine or branched polyethyleneimine chemistries were assayed for covalent binding of monoclonal diclofenac antibody.

Under the optimized experimental conditions, a LOD of 108 ng L⁻¹ diclofenac, dynamic linear range of 0.4–1,500 µg L^–1, and enrichment factors > 83 (for near-exhaustive extraction) were obtained using liquid chromatography coupled with UV–Vis detection. The feasibility of the antibody-laden device for handling of complex samples was demonstrated with the analysis of raw influent wastewaters with relative recoveries ranging from 102 to 109%. By exploiting stereolithographic 3D printing, up to 36 midget devices were fabricated in a single run with an estimated cost of mere 0.68 euros per 3D print and up to 16 €/device after the incorporation of the monoclonal antibody.

Efficient Removal of Organic Contaminants from Aqueous Solution by Highly Compressible Reusable Three-Dimensional Printing Sponges

Adsorption is considered to be one of the most effective and economically viable technologies for removing contaminants from the environment. However, the disadvantages of its high-cost complicated process and difficulty in efficient recycling limit its practical application. Herein, a thermoplastic elastomer-polyvinyl alcohol composite (LAY-FOMM 60) sponge three-dimensional structure (3D printing sponge) was fabricated by the fused filament fabrication combined with water erosion technique. The size and shape of the resultant sponge were tailored, and the batch of adsorption/desorption experiments of Rhodamine B (RhB) onto the sponge was performed. The results show that the adsorption of RhB on the 3D printing sponge was mainly via physical adsorption, and pseudo-second-order and Langmuir models exhibited good correlation with the adsorption kinetic and isotherm data, respectively. Thermodynamic parameters suggest that the adsorption is an endothermic and spontaneous process. It is worth to note that the adsorption/desorption efficiency can be raised by compression. This results in high efficiency and low cost for adsorption/desorption process and benefit for regeneration of the adsorbent. The adsorption capacity was maintained over 85% of the initial capacity after being used for five cycles. The approach provides a simple strategy for manufacturing customizable porous adsorbent materials that meet various water treatment requirements.

3D-printed monolithic biofilters based on a polylactic acid (PLA) - hydroxyapatite (HAp) composite for heavy metal removal from an aqueous medium

High flux, monolithic water purification filters based on polylactic acid (PLA) functionalised with fish scale extracted hydroxyapatite (HAp) were prepared by solvent-assisted blending and thermally induced phase separation (TIPS), followed by twin-screw extrusion into filaments and processed via three-dimensional (3D) printing. The printed filters with consistent pore geometry and channel interconnectivity as well as homogenous distribution of HAp in the PLA matrix showed adsorption capabilities towards heavy metals i.e. cadmium (Cd) and lead (Pb) with maximum adsorption capacity of 112.1 mg g_HAp⁻¹ and 360.5 mg g_HAp⁻¹ for the metal salt of Pb and Cd, respectively. The adsorption was found to be driven by a combination of ion exchange, dissolution and precipitation on HAp and surface complexation.

Water purification filters based on polylactic acid functionalised with hydroxyapatite were prepared by solvent-assisted blending and thermally induced phase separation (TIPS), extruded into filaments and processed via three-dimensional (3D) printing.

Extrusion-Based 3D Printing Applications of PLA Composites: A Review

Polylactic acid (PLA) is the most widely used raw material in extrusion-based three-dimensional (3D) printing (fused deposition modeling, FDM approach) in many areas since it is biodegradable and environmentally friendly, however its utilization is limited due to some of its disadvantages such as mechanical weakness, water solubility rate, etc. FDM is a simple and more cost-effective fabrication process compared to other 3D printing techniques. Unfortunately, there are deficiencies of the FDM approach, such as mechanical weakness of the FDM parts compared to the parts produced by the conventional injection and compression molding methods. Preparation of PLA composites with suitable additives is the most useful technique to improve the properties of the 3D-printed PLA parts obtained by the FDM method. In the last decade, newly developed PLA composites find large usage areas both in academic and industrial circles. This review focuses on the chemistry and properties of pure PLA and also the preparation methods of the PLA composites which will be used as a raw material in 3D printers. The main drawbacks of the pure PLA filaments and the necessity for the preparation of PLA composites which will be employed in the FDM-based 3D printing applications is also discussed in the first part. The current methods to obtain PLA composites as raw materials to be used as filaments in the extrusion-based 3D printing are given in the second part. The applications of the novel PLA composites by utilizing the FDM-based 3D printing technology in the fields of biomedical, tissue engineering, human bone repair, antibacterial, bioprinting, electrical conductivity, electromagnetic, sensor, battery, automotive, aviation, four-dimensional (4D) printing, smart textile, environmental, and luminescence applications are presented and critically discussed in the third part of this review.

MOF/COF-based materials using 3D printing technology: applications in water treatment, gas removal, biomedical, and electronic industries

We have considered the newest outcomes in the uses of 3D-printed COF- and MOF-based materials for diverse applications.

New Promises and Opportunities in 3D Printable Inks Based on Coordination Compounds for the Creation of Objects with Multiple Applications

This review focuses on the usefulness of coordination bonds to create 3D printable inks and shows how the union of chemistry and 3D technology contributes to new scientific advances, by allowing amorphous or polycrystalline solids to be transformed into objects with the desired shape for successful applications. The review clearly shows how there has been considerable increase in the manufacture of objects based on the combination of organic matrices and coordination compounds. These coordination compounds are usually homogeneously dispersed within the matrix, anchored onto a proper support or coating the printed object, without destroying their unique properties. Advances are so rapid that today it is already possible to 3D print objects made exclusively from coordination compounds without additives. The new printable inks are made mainly with nanoscale nonporous coordination polymers, metal-organic gels, or metal-organic frameworks. The highly dynamic coordination bond allows the creation of objects, which respond to stimuli, that can act as sensors and be used for drug delivery. In addition, the combination of metal-organic frameworks with 3D printing allows the adsorption or selective capacity of the object to be increased, relative to that of the original compound, which is useful in energy storage, gas separation, or water pollutant elimination. Furthermore, the presence of the metal ion can give them new properties, such as luminescence, that are useful for application in sensors or anticounterfeiting. Technological advances, the combination of various printing techniques, and the properties of coordination bonds lead to the creation of surprising, new, printable inks and objects with highly complex shapes that will close the gap between academia and industry for research into coordination compounds.

Controlled Assembly of Luminescent Lanthanide-Organic Frameworks via Post-Treatment of 3D-Printed Objects

Complex multiscale assemblies of metal-organic frameworks are essential in the construction of large-scale optical platforms but often restricted by their bulk nature and conventional techniques. The integration of nanomaterials and 3D printing technologies allows the fabrication of multiscale functional architectures. Our study reports a unique method of controlled 3D assembly purely relying on the post-printing treatment of printed constructs. By immersing a 3D-printed patterned construct consisting of organic ligand in a solution of lanthanide ions, in situ growth of lanthanide metal-organic frameworks (LnMOFs) can rapidly occur, resulting in macroscopic assemblies and tunable fluorescence properties. This phenomenon, caused by coordination and chelation of lanthanide ions, also renders a sub-millimeter resolution and high shape fidelity. As a proof of concept, a type of 3D assembled LnMOFs-based optical sensing platform has demonstrated the feasibility in response to small molecules such as acetone. It is anticipated that the facile printing and design approach developed in this work can be applied to fabricate bespoke multiscale architectures of functional materials with controlled assembly, bringing a realistic and economic prospect.

In Situ Growth of Ca2+-Based Metal-Organic Framework on CaSiO3/ABS/TPU 3D Skeleton for Methylene Blue Removal

The work reports a novel strategy for combining polymers and metal–organic frameworks (MOFs) into composites for adsorption applications. Calcium silicate (CaSiO₃) was introduced into acrylonitrile butadiene styrene/thermoplastic polyurethane (ABS/TPU) alloy, and the CaSiO₃/ABS/TPU skeleton was fabricated by 3D printing technology. The Ca-MOF was directly loaded on the surface of acetone-etched 3D skeleton by in-situ growth method. The obtained 3D skeleton was characterized and the performance of methylene blue (MB) adsorption was determined. It is clear that Ca-MOF is successfully loaded on the surface of 3D skeleton due to the presence of CaSiO₃. The MB adsorption ratios of the solutions with initial concentrations of 50, 100 and 200 mg/L at the equilibrium time (5 h) are 88%, 88% and 80%, respectively, revealing good MB adsorption performance of the 3D skeleton. The MB adsorption ratio remains 70% at six runs of adsorption–desorption experiment, indicating the excellent recovering property of the skeleton. The results show that the prepared CaSiO₃/ABS/TPU 3D skeleton is a candidate adsorbent for printing and dyeing effluent treatment.

3D Printing of an In Situ Grown MOF Hydrogel with Tunable Mechanical Properties

Due to their precisely modifiable microporosity and chemical functionality, Metal-Organic Frameworks (MOFs) have revolutionized catalysis, separations, gas storage, drug delivery, and sensors. However, because of their rigid and brittle powder morphology, it is challenging to build customizable MOF shapes with tunable mechanical properties. Here, we describe a new three-dimensional (3D) printing approach to create stretchable and tough MOF hydrogel structures with tunable mechanical properties. We formulate a printable ink by combining prepolymers of a versatile double network (DN) hydrogel of acrylamide and alginate, a shear-thinning agent, and MOF ligands. Importantly, by simultaneous cross-linking of alginate and in situ growth of the HKUST-1 using copper ions, we are able to create composites with high MOF dispersity in the DN hydrogel matrix with high pore accessibility. We extensively characterize the inks and uncover parameters to tune modulus, strength, and toughness of the 3D prints. We also demonstrate the excellent performance of the MOF hydrogels for dye absorption. Our approach incorporates all of the advantageous attributes of 3D printing while offering a rational approach to merge stretchable hydrogels and MOFs, and our findings are of broad relevance to wearables, implantable and flexible sensors, chemical separations, and soft robotics.

Hierarchical Metal-Organic Frameworks with Macroporosity: Synthesis, Achievements, and Challenges

Introduction of multiple pore size regimes into metal-organic frameworks (MOFs) to form hierarchical porous structures can lead to improved performance of the material in various applications. In many cases, where interactions with bulky molecules are involved, enlarging the pore size of typically microporous MOF adsorbents or MOF catalysts is crucial for enhancing both mass transfer and molecular accessibility. In this review, we examine the range of synthetic strategies which have been reported thus far to prepare hierarchical MOFs or MOF composites with added macroporosity. These fabrication techniques can be either pre- or post-synthetic and include using hard or soft structural template agents, defect formation, routes involving supercritical CO2, and 3D printing. We also discuss potential applications and some of the challenges involved with current techniques, which must be addressed if any of these approaches are to be taken forward for industrial applications.

Metal-organic frameworks/carbon-based materials for environmental remediation: A state-of-the-art mini-review

In recent years, many research groups started to study the combination of metal-organic frameworks (MOFs) with nanocarbon materials, which showed the excellent improved performances than MOFs alone. The addition of carbon materials such as graphene oxides (GOs) and carbon nanotubes (CNTs) into MOFs can improve the physico-chemical properties of parent MOFs with excellent chemical robustness, high mechanical and distinguished electronic thermal robustness. These advantages facilitate the wider applications of MOFs/carbon materials (MOFs-C) in more research fields. This paper is devoted to reviewing the recent studies about the preparation and applications of MOFs-C in environmental remediation. This paper discusses the efficient adsorptive removal of a wide range of pollutants by MOFs-C, including organic contaminants and heavy metals from water as well as VOCs and some other toxic gases from atmospheric environment. Additionally, the catalytic performance of these nanocomposites for photocatalysis and Fenton-like oxidation of water pollutants is discussed in details. Meanwhile, the significant roles of nanocarbons and in-depth mechanisms for improved adsorption or catalysis are summarized. Finally, future perspectives on the development and application of MOFs-C composites for pollution remediation are presented at the end of this paper.

Recent Trends in Covalent and Metal Organic Frameworks for Biomedical Applications

Materials science has seen a great deal of advancement and development. The discovery of new types of materials sparked the study of their properties followed by applications ranging from separation, catalysis, optoelectronics, sensing, drug delivery and biomedicine, and many other uses in different fields of science. Metal organic frameworks (MOFs) and covalent organic frameworks (COFs) are a relatively new type of materials with high surface areas and permanent porosity that show great promise for such applications. The current study aims at presenting the recent work achieved in COFs and MOFs for biomedical applications, and to examine some challenges and future directions which the field may take. The paper herein surveys their synthesis, and their use as Drug Delivery Systems (DDS), in non-drug delivery therapeutics and for biosensing and diagnostics.

Chemically Active, Porous 3D-Printed Thermoplastic Composites

Metal-organic frameworks (MOFs) exhibit exceptional properties and are widely investigated because of their structural and functional versatility relevant to catalysis, separations, and sensing applications. However, their commercial or large-scale application is often limited by their powder forms which make integration into devices challenging. Here, we report the production of MOF-thermoplastic polymer composites in well-defined and customizable forms and with complex internal structural features accessed via a standard three-dimensional (3D) printer. MOFs (zeolitic imidazolate framework; ZIF-8) were incorporated homogeneously into both poly(lactic acid) (PLA) and thermoplastic polyurethane (TPU) matrices at high loadings (up to 50% by mass), extruded into filaments, and utilized for on-demand access to 3D structures by fused deposition modeling. Printed, rigid PLA/MOF composites display a large surface area (SA_avg = 531 m² g^-1) and hierarchical pore features, whereas flexible TPU/MOF composites achieve a high surface area (SA_avg = 706 m² g^-1) by employing a simple method developed to expose obstructed micropores postprinting. Critically, embedded particles in the plastic matrices retain their ability to participate in chemical interactions characteristic of the parent framework. The fabrication strategies were extended to other MOFs and illustrate the potential of 3D printing to create unique porous and high surface area chemically active structures.

Zeolitic imidazolate framework-8 was coated with silica and investigated as a flame retardant to improve the flame retardancy and smoke suppression of epoxy resin

Synthesis of the core–shell structure of ZIF-8@SiO₂ and its effect on the flame retardancy of epoxy resin.