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Wang G, Ma F, Zhu L, Zhu P, Tang L, Hu H, Liu L, Li S, Zeng Z, Wang L, Xue Q. Bioinspired Slippery Surfaces for Liquid Manipulation from Tiny Droplet to Bulk Fluid. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2024; 36:e2311489. [PMID: 38696759 DOI: 10.1002/adma.202311489] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/31/2023] [Revised: 04/04/2024] [Indexed: 05/04/2024]
Abstract
Slippery surfaces, which originate in nature with special wettability, have attracted considerable attention in both fundamental research and practical applications in a variety of fields due to their unique characteristics of superlow liquid friction and adhesion. Although research on bioinspired slippery surfaces is still in its infancy, it is a rapidly growing and enormously promising field. Herein, a systematic review of recent progress in bioinspired slippery surfaces, beginning with a brief introduction of several typical creatures with slippery property in nature, is presented. Subsequently,this review gives a detailed discussion on the basic concepts of the wetting, friction, and drag from micro- and macro-aspects and focuses on the underlying slippery mechanism. Next, the state-of-the-art developments in three categories of slippery surfaces of air-trapped, liquid-infused, and liquid-like slippery surfaces, including materials, design principles, and preparation methods, are summarized and the emerging applications are highlighted. Finally, the current challenges and future prospects of various slippery surfaces are addressed.
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Affiliation(s)
- Gang Wang
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Fuliang Ma
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Lijing Zhu
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Ping Zhu
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Lei Tang
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Hongyi Hu
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Luqi Liu
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Shuangyang Li
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Zhixiang Zeng
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Liping Wang
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
| | - Qunji Xue
- Key Laboratory of Advanced Marine Materials, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201, P. R. China
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Zhang L, Wan X, Zhou X, Cao Y, Duan H, Yan J, Li H, Lv P. Pyramid-Shaped Superhydrophobic Surfaces for Underwater Drag Reduction. ACS APPLIED MATERIALS & INTERFACES 2024; 16:44319-44327. [PMID: 39110849 DOI: 10.1021/acsami.4c09631] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 08/23/2024]
Abstract
Superhydrophobic surfaces hold immense potential in underwater drag reduction. However, as the Reynolds number increases, the drag reduction rate decreases, and it may even lead to a drag increase. The reason lies in the collapse of the air mattress. To address this issue, this paper develops a pyramid-shaped robust superhydrophobic surface with wedged microgrooves, which exhibits a high gas fraction when immersed underwater and good ability to achieve complete spreading and recovery of the air mattress through air replenishment in the case of collapse of the air mattress. Pressure drop tests in a water tunnel confirm that with continuous air injection, the drag reduction reaches 64.8% in laminar flow conditions, substantially greater than 38.4% in the case without air injection, and can achieve 50.8% drag reduction in turbulent flow. This result highlights the potential applications of superhydrophobic surfaces with air mattress recovery for drag reduction.
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Affiliation(s)
- Liangpei Zhang
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Xia Wan
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Xu Zhou
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Yanlin Cao
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Huiling Duan
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Jiale Yan
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
| | - Hongyuan Li
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
- Laoshan Laboratory, Qingdao 266237, P. R. China
| | - Pengyu Lv
- State Key Laboratory for Turbulence and Complex Systems, College of Engineering, Peking University, Beijing 100871, P. R. China
- Laoshan Laboratory, Qingdao 266237, P. R. China
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3
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Wang L, Li D, Jiang G, Hu X, Peng R, Song Z, Zhang H, Fan P, Zhong M. Dual-Energy-Barrier Stable Superhydrophobic Structures for Long Icing Delay. ACS NANO 2024; 18:12489-12502. [PMID: 38698739 DOI: 10.1021/acsnano.4c02051] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/05/2024]
Abstract
Using superhydrophobic surfaces (SHSs) with the water-repellent Cassie-Baxter (CB) state is widely acknowledged as an effective approach for anti-icing performances. Nonetheless, the CB state is susceptible to diverse physical phenomena (e.g., vapor condensation, gas contraction, etc.) at low temperatures, resulting in the transition to the sticky Wenzel state and the loss of anti-icing capabilities. SHSs with various micronanostructures have been empirically examined for enhancing the CB stability; however, the energy barrier transits from the metastable CB state to the stable Wenzel state and thus the CB stability enhancement is currently not enough to guarantee a well and appliable anti-icing performance at low temperatures. Here, we proposed a dual-energy-barrier design strategy on superhydrophobic micronanostructures. Rather than the typical single energy barrier of the conventional CB-to-Wenzel transition, we introduced two CB states (i.e., CB I and CB II), where the state transition needed to go through CB I and CB II then to Wenzel state, thus significantly improving the entire CB stability. We applied ultrafast laser to fabricate this dual-energy-barrier micronanostructures, established a theoretical framework, and performed a series of experiments. The anti-icing performances were exhibited with long delay icing times (over 27,000 s) and low ice-adhesion strengths (0.9 kPa). The kinetic mechanism underpinning the enhanced CB anti-icing stability was elucidated and attributed to the preferential liquid pinning in the shallow closed structures, enabling the higher CB-Wenzel transition energy barrier to sustain the CB state. Comprehensive durability tests further corroborated the potentials of the designed dual-energy-barrier structures for anti-icing applications.
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Affiliation(s)
- Lizhong Wang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Daizhou Li
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Guochen Jiang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Xinyu Hu
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Rui Peng
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Ziyan Song
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Hongjun Zhang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Peixun Fan
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Minlin Zhong
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials & Anti-icing of Tsinghua University (SMSE)-AVIC ARI, School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
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Donati M, Regulagadda K, Lam CWE, Milionis A, Sharma CS, Poulikakos D. Metal Surface Engineering for Extreme Sustenance of Jumping Droplet Condensation. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2024; 40:1257-1265. [PMID: 38156900 PMCID: PMC10795172 DOI: 10.1021/acs.langmuir.3c02713] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/12/2023] [Revised: 12/11/2023] [Accepted: 12/12/2023] [Indexed: 01/03/2024]
Abstract
Water vapor condensation on metallic surfaces is critical to a broad range of applications, ranging from power generation to the chemical and pharmaceutical industries. Enhancing simultaneously the heat transfer efficiency, scalability, and durability of a condenser surface remains a persistent challenge. Coalescence-induced condensing droplet jumping is a capillarity-driven mechanism of self-ejection of microscopic condensate droplets from a surface. This mechanism is highly desired due to the fact that it continuously frees up the surface for new condensate to form directly on the surface, enhancing heat transfer without requiring the presence of the gravitational field. However, this condensate ejection mechanism typically requires the fabrication of surface nanotextures coated by an ultrathin (<10 nm) conformal hydrophobic coating (hydrophobic self-assembled monolayers such as silanes), which results in poor durability. Here, we present a scalable approach for the fabrication of a hierarchically structured superhydrophobic surface on aluminum substrates, which is able to withstand adverse conditions characterized by condensation of superheated steam shear flow at pressure and temperature up to ≈1.42 bar and ≈111 °C, respectively, and velocities in the range ≈3-9 m/s. The synergetic function of micro- and nanotextures, combined with a chemically grafted, robust ultrathin (≈4.0 nm) poly-1H,1H,2H,2H-perfluorodecyl acrylate (pPFDA) coating, which is 1 order of magnitude thinner than the current state of the art, allows the sustenance of long-term coalescence-induced condensate jumping drop condensation for at least 72 h. This yields unprecedented, up to an order of magnitude higher heat transfer coefficients compared to filmwise condensation under the same conditions and significantly outperforms the current state of the art in terms of both durability and performance establishing a new milestone.
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Affiliation(s)
- Matteo Donati
- Laboratory
of Thermodynamics in Emerging Technologies, Department of Mechanical
and Process Engineering, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, Switzerland
| | - Kartik Regulagadda
- Laboratory
of Thermodynamics in Emerging Technologies, Department of Mechanical
and Process Engineering, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, Switzerland
| | - Cheuk Wing Edmond Lam
- Laboratory
of Thermodynamics in Emerging Technologies, Department of Mechanical
and Process Engineering, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, Switzerland
| | - Athanasios Milionis
- Laboratory
of Thermodynamics in Emerging Technologies, Department of Mechanical
and Process Engineering, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, Switzerland
| | - Chander Shekhar Sharma
- Thermofluidics
Research Laboratory, Department of Mechanical Engineering, Indian Institute of Technology Ropar, Rupnagar 140001, Punjab, India
| | - Dimos Poulikakos
- Laboratory
of Thermodynamics in Emerging Technologies, Department of Mechanical
and Process Engineering, ETH Zurich, Sonneggstrasse 3, 8092 Zurich, Switzerland
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Wang L, Zhang C, Wei Z, Xin Z. Bioinspired Fluoride-Free Magnetic Microcilia Arrays for Anti-Icing and Multidimensional Droplet Manipulation. ACS NANO 2024; 18:526-538. [PMID: 38112327 DOI: 10.1021/acsnano.3c08368] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/21/2023]
Abstract
The accumulation of ice on surfaces will bring safety issues to various human activities. Researchers have been actively developing superhydrophobic surfaces (SHS) as good anti-icing materials. However, some limitations, such as high cost, complexity of preparation, and lack of sufficient durability in extreme environments, restrict their practical applications. Inspired by bronchial mucosa cilia structure and the superhydrophobic lotus leaf structure, we generated ordered magnetic microcilia arrays (MMA) surfaces within 1 min by a fast and controllable microhole assisted magnetic-induced microcilia self-growth method. Fluoride-free superhydrophobic MMA (SMMA) was prepared by impregnating MMA into hexadecyltrimethoxysilane (HDTMS) modified SiO2 solution. SMMA exhibits excellent static anti-icing performance, which can significantly delay the freezing of static droplets in supercooled environments. The SMMA surface still maintains excellent dynamic anti-icing performance at -30 °C after 100 times of supercooled droplet impact. Furthermore, SMMA shows anti-icing performance for up to 2 months at low temperatures (-18 °C). Due to the sensitive magnetic response and excellent bending properties of the cilia, the MMA and SMMA surfaces also demonstrate outstanding multifunctional droplet manipulation under a magnetic field. The MMA surface has the ability to vertically capture and release droplets. The SMMA can achieve horizontal transport of droplets, mixing and microchemical detection, antigravity droplet transport in an 8° inclined array, and even complex objects can be easily transported. More importantly, the SMMA surface exhibits outstanding mechanical durability and chemical stability. It provides insights into the preparation of integrated anti-icing and droplet manipulation surfaces by using a simple green and low-cost method.
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Affiliation(s)
- Lin Wang
- Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022, China
| | - Chengchun Zhang
- Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022, China
- Weihai Institute for Bionics, Jilin University, Weihai 264402, China
| | - Zhenjiang Wei
- Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022, China
| | - Zhentao Xin
- Key Laboratory of Bionic Engineering (Ministry of Education), Jilin University, Changchun 130022, China
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6
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Binrui W, Qiong Q, Xuan J, Dong X, Li K, Liping S, Xin C, Qizhi Z, Feiyan F, Xian Y. A highly robust, concrete-inspired superhydrophobic nanocomposite coating. NANOSCALE 2023; 15:19304-19313. [PMID: 37997388 DOI: 10.1039/d3nr04296k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/25/2023]
Abstract
Durability is still the main issue hindering the practical applications of superhydrophobic surfaces. In the case of superhydrophobic coatings, employing nanoparticles for constructing and retaining superhydrophobic surfaces without lowering the robustness is still a conundrum. Herein, inspired by concrete, which has a high filler portion and high robustness, we fabricated a superhydrophobic coating using a synthesized hydrophobic organic/inorganic hybrid resin and categorized micro/nano fillers with varying sizes. The hybrid resin improved the hydrophobicity and robustness of the coating. Also, by optimizing the content of categorized wearable (silica sand with varying sizes)/functional (aluminum nanoparticles)/low-surface-energy (PTFE) phases, the prepared superhydrophobic surfaces could achieve long abrasion distance coupled with a high retention rate. Also, the prepared sample retained its superhydrophobicity after abrasion by sandpaper (180 grit) for 10 m under a pressure as high as 22.5 kPa or 600 grit sandpaper for 12.8 m under the same pressure or when impacted by 1400 g sand particles from 30 cm. Also, the coating had a strong adhesion of 5B with the substrate. Thus, the designed attractive materials have the potential for self-cleaning, anti-icing, and anti-fouling applications in industries.
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Affiliation(s)
- Wu Binrui
- State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China.
- Key Laboratory of Icing and Anti/De-icing, China Aerodynamics Research and Development Center, Mianyang Sichuan 621000, P.R. China.
| | - Qin Qiong
- National Local Joint Engineering Laboratory for New Petro-chemical Materials and Fine Utilization of Resources, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha, 410081, P. R. China.
| | - Jiao Xuan
- State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China.
| | - Xu Dong
- State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China.
| | - Ke Li
- Key Laboratory of Icing and Anti/De-icing, China Aerodynamics Research and Development Center, Mianyang Sichuan 621000, P.R. China.
| | - Sheng Liping
- National Local Joint Engineering Laboratory for New Petro-chemical Materials and Fine Utilization of Resources, College of Chemistry and Chemical Engineering, Hunan Normal University, Changsha, 410081, P. R. China.
| | - Cui Xin
- Advanced Interdisciplinary Technology Research Center, National Innovation Institute of Defense Technology, Beijing 100071, P. R. China
| | - Zhao Qizhi
- State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China.
| | - Fu Feiyan
- State Key Laboratory of NBC Protection for Civilian, Beijing 102205, P. R. China.
| | - Yi Xian
- State Key Laboratory of Aerodynamics, Mianyang Sichuan 621000, P.R. China
- Key Laboratory of Icing and Anti/De-icing, China Aerodynamics Research and Development Center, Mianyang Sichuan 621000, P.R. China.
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Tian Z, Wang L, Zhu D, Chen C, Zhao H, Peng R, Zhang H, Fan P, Zhong M. Passive Anti-Icing Performances of the Same Superhydrophobic Surfaces under Static Freezing, Dynamic Supercooled-Droplet Impinging, and Icing Wind Tunnel Tests. ACS APPLIED MATERIALS & INTERFACES 2023; 15:6013-6024. [PMID: 36656131 DOI: 10.1021/acsami.2c15253] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/17/2023]
Abstract
Overcoming ice accretion on external aircraft wing surfaces plays a crucial role in aviation, and developing environmentally friendly passive anti-icing surfaces is considered to be a promising strategy. Superhydrophobic surfaces (SHSs) have attracted increasing attention due to their potential advantages of keeping the airframe dry without causing additional aerodynamic losses. However, the passive anti-icing performances of SHSs reported to date varied a lot under different icing test conditions. Therefore, a systematic investigation is necessary to elucidate the icing conditions where SHSs can remain effective and pave the way for SHSs toward practical anti-icing applications. Herein, we designed and fabricated a typical type of SHS featuring dual-scale hierarchical structures with arrayed micromountains (with both spacings and heights of tens of micrometers) covered by single-scale sandy-corrugation-like periodic structures (with both spacings and heights of only several micrometers) (termed SS1). Its anti-icing performances under three representative icing conditions, including static water freezing, dynamic supercooled-droplet impinging, and icing wind tunnel conditions, were comparatively investigated. The SS1 SHS maintained a lower static ice-adhesion strength (<60 kPa even after 50 deicing cycles at temperatures as low as -25 °C), which was attributed to a cumulative cracking effect facilitating the ice detachment. Within the laboratory dynamic icing tests, the SS1 SHSs with micromountain heights of 20-30 μm performed optimally in the antiadhesion of supercooled droplets (at an impinging velocity of 3.4 m/s and temperatures of -5 to -25 °C). In spite of the significant anti-icing performances of the SS1 SHSs in both static and dynamic laboratory tests, they could hardly sustain reliable passive anti-icing performances in harsher icing wind tunnel tests with supercooled droplets impinging their surfaces at velocities of up to 50 m/s at a temperature of -5 °C for 10 min. This study can inspire the development of improved SHSs for achieving satisfactory anti-icing performances in real-aviation conditions.
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Affiliation(s)
- Ze Tian
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Lizhong Wang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Dongyu Zhu
- Shenyang Key Laboratory of Aircraft Icing and Ice Protection, AVIC Aerodynamics Research Institute, Shenyang, Liaoning110034, China
| | - Changhao Chen
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Huanyu Zhao
- Shenyang Key Laboratory of Aircraft Icing and Ice Protection, AVIC Aerodynamics Research Institute, Shenyang, Liaoning110034, China
| | - Rui Peng
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Hongjun Zhang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Peixun Fan
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
| | - Minlin Zhong
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), Joint Research Center for Advanced Materials and Anti-icing of Tsinghua University (SMSE)-AVIC Aerodynamics Research Institute, School of Materials Science and Engineering, Tsinghua University, Beijing100084, China
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Kuzina EA, Emelyanenko KA, Teplonogova MA, Emelyanenko AM, Boinovich LB. Durable Superhydrophobic Coatings on Tungsten Surface by Nanosecond Laser Ablation and Fluorooxysilane Modification. MATERIALS (BASEL, SWITZERLAND) 2022; 16:196. [PMID: 36614535 PMCID: PMC9821619 DOI: 10.3390/ma16010196] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/25/2022] [Revised: 12/19/2022] [Accepted: 12/21/2022] [Indexed: 06/17/2023]
Abstract
Tungsten is an attractive material for a variety of applications, from constructions in high-temperature vacuum furnaces to nontoxic shields for nuclear medicine, because of its distinctive properties, such as high thermal conductivity, high melting point, high hardness and high density. At the same time, the areas of the applicability of tungsten, to a large extent, are affected by the formation of surface oxides, which not only strongly reduce the mechanical properties, but are also prone to easily interacting with water. To alleviate this shortcoming, a series of superhydrophobic coatings for the tungsten surface was elaborated using the method of nanosecond laser treatment followed by chemical vapor deposition of hydrophobic fluorooxysilane molecules. It is shown that the durability of the fabricated coatings significantly depends on surface morphology and composition, which in turn can be effectively controlled by adjusting the parameters of the laser treatment. The coating prepared with optimized parameters had a contact angle of 172.1 ± 0.5° and roll-off angle of 1.5 ± 0.4°, and preserved their high superhydrophobic properties after being subjected to oscillated sand abrasion for 10 h, continuous contact with water droplets for more than 50 h, and to several cycles of the falling sand test.
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Affiliation(s)
- Ekaterina A. Kuzina
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Kirill A. Emelyanenko
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Maria A. Teplonogova
- N.S. Kurnakov Institute of General and Inorganic Chemistry, Leninsky prospect 31, 119071 Moscow, Russia
| | - Alexandre M. Emelyanenko
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
| | - Ludmila B. Boinovich
- A.N. Frumkin Institute of Physical Chemistry and Electrochemistry, Leninsky prospect 31 bldg. 4, 119071 Moscow, Russia
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Hao X, Xie J, Zhang Y, Cheng Z, Sheng W. Preparation of SiO 2 resin coating with superhydrophobic wettability and anti-icing behavior analysis. RSC Adv 2022; 12:33626-33633. [PMID: 36505713 PMCID: PMC9682623 DOI: 10.1039/d2ra05904e] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/19/2022] [Accepted: 11/11/2022] [Indexed: 11/24/2022] Open
Abstract
Among different types of anti-icing coatings, superhydrophobic surfaces have attracted extensive attention due to their excellent water repellency and low thermal conductivity. We report facile spraying time tuning to optimize the superhydrophobic (SHP) surface coating fabrication by a one-step spraying method of mixing SiO2 nanoparticles with epoxy resin (EP), polyamide resin (PAI), and HFTMS. The wettability performance was optimized by adjusting spraying time from 0 s to 25 s to control surface morphology by adjusting surface morphology and line roughness. With spraying time of 20 s, SiO2 molecular clusters on the superhydrophobic surface showed a maximum water contact angle (WCA) of 160.4° ± 1.3° and a sliding angle (SA) of 4.1° ± 1.0°. What's more, the effect of the coatings' icing behavior were studied by icing heat conduction; SHP-20 delayed the icing time for 410 s at -15 °C, and the icing performance of SHP-20 also declined with the decrease of temperature to -9 °C, -12 °C, -15 °C, and -18 °C. The WCA of SHP-20 can remain above 140.9° ± 1.8° after 40 abrasive 1000# sandpaper wear cycles. The results also provide a basis for the preparation of SHP and anti-icing characteristics.
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Affiliation(s)
- Xiaoru Hao
- School of Mechanical and Power Engineering, Henan Polytechnic University Jiaozuo 454003 P. R. China
| | - Jun Xie
- School of Mechanical and Power Engineering, Henan Polytechnic University Jiaozuo 454003 P. R. China
| | - Yu Zhang
- School of Mechanical and Power Engineering, Henan Polytechnic University Jiaozuo 454003 P. R. China
| | - Zhihao Cheng
- School of Mechanical and Power Engineering, Henan Polytechnic University Jiaozuo 454003 P. R. China
| | - Wei Sheng
- School of Mechanical and Power Engineering, Henan Polytechnic University Jiaozuo 454003 P. R. China
- Hami Yuxin New Energy Industry Research Institute Hami 839000 P. R. China
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10
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Zhang Z, Zhou J, Ren Y, Li W, Li S, Chai N, Zeng Z, Chen X, Yue Y, Zhou L, Cheng Y, Li S, Wang X. Passive Deicing CFRP Surfaces Enabled by Super-Hydrophobic Multi-Scale Micro-Nano Structures Fabricated via Femtosecond Laser Direct Writing. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:2782. [PMID: 36014646 PMCID: PMC9412491 DOI: 10.3390/nano12162782] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 06/30/2022] [Revised: 08/06/2022] [Accepted: 08/11/2022] [Indexed: 06/15/2023]
Abstract
Carbon fiber reinforced plastic (CFRP) is the main material of aircraft skin. Preparing superhydrophobic anti-icing/deicing surface on the CFRP is of great importance for aircraft flight safety. In this work, a variety of multi-scale micro-nano structures were imprinted on CFRP by femtosecond laser processing, and a transition from hydrophilic to superhydrophobic CFRP was realized. After being optimized by different geometries and laser conditions, the water contact angle, which is tested at 24.3 °C and 34% humidity, increased from 88 ± 2° (pristine) to 149 ± 3° (100 μm groove) and 153 ± 3° (80 μm grid). A further anti-icing test at -10 °C (measured on the cooling platform) and 28% humidity showed that the freezing time was increased from 78 ± 10 s (pristine) to 282 ± 25 s (80 μm grid). Most importantly, the tensile tests showed that the femtosecond laser processing method did not deteriorate the mechanical properties of CFRP. This work provides great significance for aircraft passive deicing technology.
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Affiliation(s)
- Zihan Zhang
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Jiakang Zhou
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Yuqi Ren
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Weihan Li
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Sheng Li
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Nianyao Chai
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
- Foshan Xianhu Laboratory of the Advanced Energy Science and Technology Guangdong Laboratory, Foshan 528216, China
| | - Zhongle Zeng
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Xiangyu Chen
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Yunfan Yue
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
| | - Ling Zhou
- Hubei Key Laboratory of Theory and Application of Advanced Materials Mechanics, School of Science, Wuhan University of Technology, Wuhan 430070, China
| | - Yibing Cheng
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
- Foshan Xianhu Laboratory of the Advanced Energy Science and Technology Guangdong Laboratory, Foshan 528216, China
| | - Shuxin Li
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
- Foshan Xianhu Laboratory of the Advanced Energy Science and Technology Guangdong Laboratory, Foshan 528216, China
| | - Xuewen Wang
- State Key Laboratory of Advanced Technology for Materials Synthesis and Processing, International School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China
- Foshan Xianhu Laboratory of the Advanced Energy Science and Technology Guangdong Laboratory, Foshan 528216, China
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11
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Chen C, Tian Z, Luo X, Jiang G, Hu X, Wang L, Peng R, Zhang H, Zhong M. Micro-Nano-Nanowire Triple Structure-Held PDMS Superhydrophobic Surfaces for Robust Ultra-Long-Term Icephobic Performance. ACS APPLIED MATERIALS & INTERFACES 2022; 14:23973-23982. [PMID: 35535994 DOI: 10.1021/acsami.2c02992] [Citation(s) in RCA: 12] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
Anti-icing superhydrophobic surfaces have attracted tremendous interests due to their repellency to water and extremely low ice affinity, whereas the weak durability has been the bottleneck for further applications. Surface durability is especially important in long-term exposure to low-temperature and high-humidity environments. In this study, a robust micro-nano-nanowire triple structure-held PDMS superhydrophobic surface was fabricated via a hybrid process: ultrafast-laser-prepared periodic copper microstructures were chemically oxidized, followed by modification of PDMS. The hedgehog-like surface structure was composed of microcones, densely grown nanowires, and tightly combined PDMS. The capillary force difference in micro-nanostructures drove PDMS solutions to distribute evenly, bonding fragile nanowires to form stronger composite cones. PDMS replaced the commonly used fragile fluorosilanes and protected nanowires from breaking, which endowed the surfaces with higher robustness. The ductile PDMS-nanowire composites possessed higher resiliency than brittle nanowires under a load of 1 mN. The surface kept superhydrophobic and ice-resistant after 15 linear abrasion cycles under 1.2 kPa or 60 icing-deicing cycles under -20 °C or 500 tape peeling cycles. Under a higher pressure of 6.2 kPa, the contact angle (CA) was maintained above 150° until the abrasion distance exceeded 8 m. In addition, the surface exhibited a rare spontaneously optimized performance in the icing-deicing cycles. The ice adhesion strength of the surface reached its lowest value of 12.2 kPa in the 16th cycle. Evolution of surface roughness and morphology were combined to explain its unique U-shaped performance curves, which distinguished its unique degradation process from common surfaces. Thus, this triple-scale superhydrophobic surface showed a long-term anti-icing performance with high deicing robustness and low ice adhesion strength. The proposed nanostructure-facilitated uniform distribution strategy of PDMS is promising in future design of durable superhydrophobic anti-icing surfaces.
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Affiliation(s)
- Changhao Chen
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
| | - Ze Tian
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
| | - Xiao Luo
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Guochen Jiang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Xinyu Hu
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
| | - Lizhong Wang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
| | - Rui Peng
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
| | - Hongjun Zhang
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
| | - Minlin Zhong
- Laser Materials Processing Research Center, Key Laboratory for Advanced Materials Processing Technology (Ministry of Education), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, P. R. China
- Tsinghua University(SMSE) - AVIC - ARI Joint Research Center for Advanced Materials and Anti-Icing, Tsinghua University, Beijing 100084, P. R. China
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12
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Zheng SF, Gross U, Wang XD. Dropwise condensation: From fundamentals of wetting, nucleation, and droplet mobility to performance improvement by advanced functional surfaces. Adv Colloid Interface Sci 2021; 295:102503. [PMID: 34411880 DOI: 10.1016/j.cis.2021.102503] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/04/2021] [Revised: 08/02/2021] [Accepted: 08/03/2021] [Indexed: 01/22/2023]
Abstract
As a ubiquitous vapor-liquid phase-change process, dropwise condensation has attracted tremendous research attention owing to its remarkable efficiency of energy transfer and transformative industrial potential. In recent years, advanced functional surfaces, profiting from great progress in modifying micro/nanoscale features and surface chemistry on surfaces, have led to exciting advances in both heat transfer enhancement and fundamental understanding of dropwise condensation. In this review, we discuss the development of some key components for achieving performance improvement of dropwise condensation, including surface wettability, nucleation, droplet mobility, and growth, and discuss how they can be elaborately controlled as desired using surface design. We also present an overview of dropwise condensation heat transfer enhancement on advanced functional surfaces along with the underlying mechanisms, such as jumping condensation on nanostructured superhydrophobic surfaces, and new condensation characteristics (e.g., Laplace pressure-driven droplet motion, hierarchical condensation, and sucking flow condensation) on hierarchically structured surfaces. Finally, the durability, cost, and scalability of specific functional surfaces are focused on for future industrial applications. The existing challenges, alternative strategies, as well as future perspectives, are essential in the fundamental and applied aspects for the practical implementation of dropwise condensation.
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13
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Kim D, Sasidharanpillai A, Lee Y, Lee S. Self-Stratified Versatile Coatings for Three-Dimensional Printed Underwater Physical Sensors Applications. NANO LETTERS 2021; 21:6820-6827. [PMID: 34292754 DOI: 10.1021/acs.nanolett.1c01770] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
A new strategy for developing versatile nanostructured surfaces utilizing the swelling of polymers in solvents is described. The self-stratified coating on 3D printed acrylonitrile-butadiene-styrene (ABS) copolymers with nanoparticles enables mechanically durable superhydrophobic characteristics. Unlike other methods, it was capable to produce superhydrophobicity on complex 3D structured surfaces. Mechanically durable superhydrophobic coatings that can withstand an abrasion cycle were obtained. Partial embedding of the nanoparticles into the ABS surface due to the swelling and self-stratification is considered as the reason for the increased mechanical strength of the coating. Utilizing this idea, the original concept of power-free physical sensors responding to changes in temperature, pressure, and surface tension was proposed.
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Affiliation(s)
- Doeun Kim
- Electronic Convergence Materials Division, Korea Institute of Ceramic Engineering and Technology, Jinju, Gyeongnam 52851, Republic of Korea
| | - Arun Sasidharanpillai
- Electronic Convergence Materials Division, Korea Institute of Ceramic Engineering and Technology, Jinju, Gyeongnam 52851, Republic of Korea
- Department of Materials Engineering and Convergence Technology, Gyeongsang National University, Jinju, Gyeongnam 52828, Republic of Korea
| | - Younki Lee
- Department of Materials Engineering and Convergence Technology, Gyeongsang National University, Jinju, Gyeongnam 52828, Republic of Korea
| | - Seunghyup Lee
- Electronic Convergence Materials Division, Korea Institute of Ceramic Engineering and Technology, Jinju, Gyeongnam 52851, Republic of Korea
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14
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Wang Q, Dumond JJ, Teo J, Low HY. Superhydrophobic Polymer Topography Design Assisted by Machine Learning Algorithms. ACS APPLIED MATERIALS & INTERFACES 2021; 13:30155-30164. [PMID: 34128635 DOI: 10.1021/acsami.1c04473] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Superhydrophobic surfaces have been largely achieved through various surface topographies. Both empirical and numerical simulations have been reported to help understand and design superhydrophobic surfaces. Many such successful surfaces have also been achieved using bioinspired and biomimetic designs. Despite this, identifying the right surface texture to meet the requirements of specific applications is not a straightforward task. Here, we report a hybrid approach that includes experimental methods, numerical simulations, and machine learning (ML) algorithms to create design maps for superhydrophobic polymer topographies. Two design objectives to investigate superhydrophobic properties were the maximum water contact angle (WCA) and Laplace pressure. The design parameters were the geometries of an isotropic pillar structure in micrometer and sub-micrometer length scales. The finite element method (FEM) was validated by the experimental data and employed to generate a labeled dataset for ML training. Artificial neural network (ANN) models were then trained on the labeled database for the topographic parameters (width W, height H, and pitch P) with the corresponding WCA and Laplace pressure. The ANN models yielded a series of nonlinear relationships between the topographic design parameters and the WCA and Laplace pressure and substantial differences between the micrometer and sub-micrometer length scales. Design maps that span the topography design parameters provide optimal design or tradeoff parameters. This research demonstrates the potential of ANN as a rapid design tool for surface topography exploration.
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Affiliation(s)
- Qiang Wang
- Digital Manufacturing and Design Centre (DManD), Singapore University of Technology and Design (SUTD), 8 Somapah Road, Singapore 487372, Singapore
| | - Jarrett J Dumond
- NILT US Inc., 95 Brown Rd Ste 246, m/s 1024, Ithaca, New York 14850, United States
| | - Jarren Teo
- Department of Mechanical and Mechatronics Engineering, University of Waterloo, 200 University Avenue, West Waterloo, Ontario N2L 3G1, Canada
| | - Hong Yee Low
- Digital Manufacturing and Design (DManD), Engineering Product Development Pillar, Singapore University of Technology and Design, 8 Somapah Road, Singapore 487372, Singapore
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15
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Nguyen HH, Tieu AK, Tran BH, Wan S, Zhu H, Pham ST. Porosity-induced mechanically robust superhydrophobicity by the sintering and silanization of hydrophilic porous diatomaceous earth. J Colloid Interface Sci 2021; 589:242-251. [PMID: 33460855 DOI: 10.1016/j.jcis.2020.12.101] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2020] [Revised: 12/24/2020] [Accepted: 12/24/2020] [Indexed: 01/09/2023]
Abstract
HYPOTHESIS Because they have self-similar low-surface-energy microstructures throughout the whole material block, fabricating superhydrophobic monoliths has been currently a promising remedy for the mechanical robustness of non-wetting properties. Noticeably, porous materials have microstructured interfaces throughout the complete volume, and silanization can make surfaces low-surface-energy. Therefore, the porous structure and surface silane-treatment can be combined to render hydrophilic inorganics into mechanically durable superhydrophobic monoliths. EXPERIMENTS Superhydrophobic diatomaceous earth pellets were produced by thermal-sintering, followed by a silanization process with octyltriethoxysilane. The durability of superhydrophobicity was evaluated by changes in wetting properties, surface morphology, and chemistry after a systematic abrasion sliding test. FINDINGS The intrinsic porosity of diatomite facilitated surface silanization throughout the whole sintered pellet, thus producing the water-repelling monolith. The abrasion sliding converted multimodal porosity of the volume to hierarchical roughness of the surface comprised of silanized particles, thereby attaining superhydrophobic properties of high contact angles over 150° and sliding angles below 20°. The tribological properties revealed useful information about the superhydrophobicity duration of the non-wetting monolith against friction. The result enables the application of porous structures in the fabrication of the anti-abrasion superhydrophobic materials even though they are originally hydrophilic.
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Affiliation(s)
- Huynh H Nguyen
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia
| | - A Kiet Tieu
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia.
| | - Bach H Tran
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia
| | - Shanhong Wan
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia
| | - Hongtao Zhu
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia
| | - Sang T Pham
- Faculty of Engineering and Information Sciences, University of Wollongong, Northfields Avenue, Wollongong, NSW 2522, Australia
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16
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Wang H, Zhuang J, Yu J, Qi H, Ma Y, Wang H, Guo Z. Fabrication of Anti-Reflective Surface with Superhydrophobicity/High Oleophobicity and Enhanced Mechanical Durability via Nanosecond Laser Surface Texturing. MATERIALS (BASEL, SWITZERLAND) 2020; 13:E5691. [PMID: 33322190 PMCID: PMC7764624 DOI: 10.3390/ma13245691] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/13/2020] [Revised: 12/05/2020] [Accepted: 12/10/2020] [Indexed: 11/17/2022]
Abstract
In this work, anti-reflective surface with superhydrophobicity/oleophobicity and enhanced abrasion resistance was fabricated on steel alloy surface. Two different surface patterns (i.e., parallel microgrooves and spot arrays) were created by nanosecond laser ablation and chemical immersion. The surface micro/nanostructure, spectral reflectance, wettability, and abrasion resistance of all the samples were determined. The experimental results showed that the laser-chemical treated surfaces exhibited much lower spectral reflectance and significantly enhanced surface integrities compared with the untreated surface. Firstly, the contact angles of water, glycerol, and engine oil on the laser-chemical treated surfaces were increased up to 158.9°, 157.2°, and 130.0° respectively, meaning the laser-chemical treated surfaces achieved both superhydrophobicity and high oleophobicity. Secondly, the laser-chemical treated surface showed enhanced abrasion resistance. The experimental results indicated that the spectral reflectance of the laser-chemical treated surfaces remained almost unchanged, while the laser-chemical treated surface patterned with parallel microgrooves sustained superhydrophobicity with a water contact angle of 150.2° even after more than one hundred abrasion cycles, demonstrating the superior mechanical durability. Overall, this fabrication method has shown its effectiveness for fabrication of multifunctional metal surface integrating the surface functionalities of anti-reflectivity, superhydrophobicity/high oleophobicity, and enhanced abrasion resistance.
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Affiliation(s)
- Huixin Wang
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Jian Zhuang
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Jiangtao Yu
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Hongyan Qi
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Yunhai Ma
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Hubiao Wang
- College of Biological and Agricultural Engineering, Jilin University, Changchun 130022, China; (H.W.); (J.Z.); (J.Y.); (H.Q.); (H.W.)
- Key Laboratory of Bionic Engineering, Jilin University, Changchun 130022, China
| | - Zhijun Guo
- College of Vehicle and Transportation Engineering, Henan University of Science and Technology, 48 Xiyuan Road, Jianxi District, Luoyang 471003, China;
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17
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Fan P, Pan R, Zhong M. Ultrafast Laser Enabling Hierarchical Structures for Versatile Superhydrophobicity with Enhanced Cassie-Baxter Stability and Durability. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2019; 35:16693-16711. [PMID: 31782653 DOI: 10.1021/acs.langmuir.9b02986] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
The controllable and facile fabrication of surface micro/nanostructures with the required dimensions and morphologies is the key to achieving surface superhydrophobicity. With the advantages of being a noncontact, maskless, programmable, and one-step process, ultrafast laser irradiation is a very flexible and adaptive technique for fabricating various microscale, nanoscale, and micro/nanomultiscale surface structures on diverse solids, thus realizing superhydrophobicity on their surfaces. In this feature article, a comprehensive review of our recent research advances on versatile superhydrophobic surfaces enabled by ultrafast lasers is presented from the perspectives of materials, methodologies, and functionalization. The realization of superhydrophobicity and even superamphiphobicity on varied solid surfaces through ultrafast laser treatment and the underlying mechanisms for the wettability transition of ultrafast-laser-processed surfaces from superhydrophilicity to superhydrophobicity will be discussed. For the sake of practical applications, the ultrafast-laser-based strategies for the large-scale and cost-effective fabrication of superhydrophobic surface micro/nanostructures will be introduced. A special focus will be devoted to the enhancement of structural durability and the Cassie-Baxter stability of ultrafast-laser-enabled superhydrophobic surfaces. Beyond that, the achievement of integrated surface functions including remarkable wetting functions such as the directional collection of water droplets and superhydrophobic surfaces simultaneously with unique optical properties will also be presented.
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Affiliation(s)
- Peixun Fan
- Laser Materials Processing Research Centre, School of Materials Science and Engineering , Tsinghua University , Beijing 100084 , P. R. China
| | - Rui Pan
- Laser Materials Processing Research Centre, School of Materials Science and Engineering , Tsinghua University , Beijing 100084 , P. R. China
| | - Minlin Zhong
- Laser Materials Processing Research Centre, School of Materials Science and Engineering , Tsinghua University , Beijing 100084 , P. R. China
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18
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Rokoni A, Kim DO, Sun Y. Micropattern-controlled wicking enhancement in hierarchical micro/nanostructures. SOFT MATTER 2019; 15:6518-6529. [PMID: 31346591 DOI: 10.1039/c9sm01055f] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/10/2023]
Abstract
Wicking in hierarchical micro/nanostructured surfaces has attracted significant attention due to its potential applications in thermal management, moisture capturing, drug delivery, and oil recovery. Although some studies have shown that hierarchical structures enhance wicking over micro-structured surfaces, others have found very limited wicking improvement. In this study, we demonstrate the importance of micropatterns in wicking enhancement in hierarchical surfaces using ZnO nanorods grown on silicon micropillars of varying spacings and heights. The wicking front over hierarchical surfaces is found to follow a two-stage motion, where wicking is faster around micropillars, but slower in between adjacent pillar rows and the latter stage dictates the wicking enhancement in hierarchical surfaces. The competition between the added capillary action and friction due to nanostructures in these two different wicking stages results in a strong dependence of wicking enhancement on the height and spacing of the micropillars. A scaling model for the propagation coefficient is developed for wicking in hierarchical surfaces considering nanostructures in both wicking stages and the model agrees well with the experiments. This microstructure-controlled two-stage wicking characteristic sheds light on a more effective design of hierarchical micro/nanostructured surfaces for wicking enhancement.
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Affiliation(s)
- Arif Rokoni
- Department of Mechanical Engineering and Mechanics, Drexel University, Philadelphia, PA 19104, USA.
| | - Dong-Ook Kim
- Department of Mechanical Engineering and Mechanics, Drexel University, Philadelphia, PA 19104, USA.
| | - Ying Sun
- Department of Mechanical Engineering and Mechanics, Drexel University, Philadelphia, PA 19104, USA.
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19
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Garcia-Giron A, Romano JM, Batal A, Dashtbozorg B, Dong H, Solanas EM, Angos DU, Walker M, Penchev P, Dimov SS. Durability and Wear Resistance of Laser-Textured Hardened Stainless Steel Surfaces with Hydrophobic Properties. LANGMUIR : THE ACS JOURNAL OF SURFACES AND COLLOIDS 2019; 35:5353-5363. [PMID: 30932499 DOI: 10.1021/acs.langmuir.9b00398] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Hydrophobic surfaces are of high interest to industry. While surface functionalization has attracted significant interest, from both industry and research, the durability of engineered surfaces remains a challenge, as wear and scratches deteriorate their functional response. In this work, a cost-effective combination of surface engineering processes on stainless steel was investigated. Low-temperature plasma surface alloying was applied to increase surface hardness from 172 to 305 HV. Then, near-infrared nanosecond laser patterning was deployed to fabricate channel-like patterns that enabled superhydrophobicity. Abrasion tests were carried out to examine the durability of such engineered surfaces during daily use. In particular, the evolution of surface topographies, chemical composition, and water contact angle with increasing abrasion cycles were studied. Hydrophobicity deteriorated progressively on both hardened and raw stainless steel samples, suggesting that the major contributing factor to hydrophobicity was the surface chemical composition. At the same time, samples with increased surface hardness exhibited a slower deterioration of their topographies when compared with nontreated surfaces. A conclusion is made about the durability of laser-textured hardened stainless steel surfaces produced by applying the proposed combined surface engineering approach.
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Affiliation(s)
- A Garcia-Giron
- Department of Mechanical Engineering, School of Engineering , University of Birmingham , Edgbaston , Birmingham B15 2TT , U.K
| | - J M Romano
- Department of Mechanical Engineering, School of Engineering , University of Birmingham , Edgbaston , Birmingham B15 2TT , U.K
| | - A Batal
- Department of Mechanical Engineering, School of Engineering , University of Birmingham , Edgbaston , Birmingham B15 2TT , U.K
| | - B Dashtbozorg
- School of Metallurgy and Materials , University of Birmingham , Edgbaston , Birmingham B15 2SF , U.K
| | - H Dong
- School of Metallurgy and Materials , University of Birmingham , Edgbaston , Birmingham B15 2SF , U.K
| | - E Martinez Solanas
- ATRIA Innovation , C/Alaún 14, nave 5 , 50197 Zaragoza , Spain
- Center for Corporate Technology and Innovation Spain, BSH Electrodomésticos España, S.A. , Av. de la Industria 49 , 50016 Zaragoza , Spain
| | - D Urrutia Angos
- ATRIA Innovation , C/Alaún 14, nave 5 , 50197 Zaragoza , Spain
- Center for Corporate Technology and Innovation Spain, BSH Electrodomésticos España, S.A. , Av. de la Industria 49 , 50016 Zaragoza , Spain
| | - M Walker
- Department of Physics , University of Warwick , Coventry CV4 7AL , U.K
| | - P Penchev
- Department of Mechanical Engineering, School of Engineering , University of Birmingham , Edgbaston , Birmingham B15 2TT , U.K
| | - S S Dimov
- Department of Mechanical Engineering, School of Engineering , University of Birmingham , Edgbaston , Birmingham B15 2TT , U.K
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