Regulation of the Si/Al ratios and Al distributions of zeolites and their impact on properties

Zeolites are typically a class of crystalline microporous aluminosilicates that are constructed by SiO₄ and AlO₄ tetrahedra. Because of their unique porous structures, strong Brönsted acidity, molecular-level shape selectivity, exchangeable cations, and high thermal/hydrothermal stability, zeolites are widely used as catalysts, adsorbents, and ion-exchangers in industry. The activity, selectivity, and stability/durability of zeolites in applications are closely related to their Si/Al ratios and Al distributions in the framework. In this review, we discussed the basic principles and the state-of-the-art methodologies for regulating the Si/Al ratios and Al distributions of zeolites, including seed-assisted recipe modification, interzeolite transformation, fluoride media, and usage of organic structure-directing agents (OSDAs), etc. The conventional and newly developed characterization methods for determining the Si/Al ratios and Al distributions were summarized, which include X-ray fluorescence spectroscopy (XRF), solid state ²⁹Si/²⁷Al magic-angle-spinning nuclear magnetic resonance spectroscopy (²⁹Si/²⁷Al MAS NMR), Fourier-transform infrared spectroscopy (FT-IR), etc. The impact of Si/Al ratios and Al distributions on the catalysis, adsorption/separation, and ion-exchange performance of zeolites were subsequently demonstrated. Finally, we presented a perspective on the precise control of the Si/Al ratios and Al distributions of zeolites and the corresponding challenges.

Fluoride-free and seed-free microwave-assisted hydrothermal synthesis of nanosized high-silica Beta zeolites for effective VOCs adsorption

High-silica Beta zeolites, typically synthesized by hydrothermal synthesis with the assistance of F^- or seeds, are highly important in volatile organic compounds (VOCs) adsorption. Fluoride-free or seed-free synthesis of high-silica Beta zeolites attracts great attention. Herein, highly dispersed Beta zeolites with a size of 25-180 nm and Si/Al ratios of 9-∞ were successfully synthesized by a microwave-assisted hydrothermal strategy. We have for the first time revealed that microwave irradiation can induce the formation of hydroxyl free radicals (˙OH), promoting the formation of the Si-O-Si bond. Thanks to the high total surface area, pore volume, and excellent hydrophobicity, the as-prepared pure-silica Beta zeolite presents a higher toluene adsorption capacity in VOCs adsorption compared to other pure-silica Beta zeolites prepared by traditional methods. This work provides a facile avenue for fluoride-free and seed-free synthesis of nanosized high-silica zeolites, promising their important applications in VOCs adsorption.

Direct synthesis of IDM-1 aluminosilicate nanosheets with improved MTP performance

Aluminosilicate nanosheets with pure IDM-1 structure, abbreviated as Al-I1, were rapidly synthesized by adjusting the F sources. Through preliminary aging, the length along the b-axis of Al-I1 was precisely tuned in the range of 40-200 nm and meanwhile the competitive growth to the MFI phase was suppressed. With improved mass transport owing to expanded pores and shortened diffusion path along the b-axis, the Al-I1 nanosheets exhibited superior catalytic performance to conventional b-axis oriented ZSM-5 in the methanol-to-propylene (MTP) reaction. The optimal Al-I1-40 catalyst with the thinnest thickness of 40 nm showed a long catalytic lifetime of 67 h and a high propylene selectivity of up to 57.1%.

Postsynthesis of high silica beta by cannibalistic dealumination of OSDA-free beta and its catalytic applications

Al₂(SO₄)₃, as a dealuminating agent, could interact with the framework Al species in Al-rich Beta (Si/Al = 4.3) under mild condition, producing natroalunite phase and dealuminated Beta with higher Si/Al ratios of 7.6–12.

State of the Art and Perspectives of Hierarchical Zeolites: Practical Overview of Synthesis Methods and Use in Catalysis

Microporous zeolites have proven to be of great importance in many chemical processes. Yet, they often suffer from diffusion limitations causing inefficient use of the available catalytically active sites. To address this problem, hierarchical zeolites have been developed, which extensively improve the catalytic performance. There is a multitude of recent literature describing synthesis of and catalysis with these hierarchical zeolites. This review attempts to organize and overview this literature (of the last 5 years), with emphasis on the most important advances with regard to synthesis and application of such zeolites. Special attention is paid to the most common and important 10- and 12-membered ring zeolites (MTT, TON, FER, MFI, MOR, FAU, and *BEA). In contrast to previous reviews, the research per zeolite topology is brought together and discussed here. This allows the reader to instantly find the best synthesis method in accordance to the desired zeolite properties. A summarizing graph is made available to enable the reader to select suitable synthesis procedures based on zeolite acidity and mesoporosity, the two most important tunable properties.

Recent Progress in Methanol-to-Olefins (MTO) Catalysts

Methanol conversion to olefins, as an important reaction in C1 chemistry, provides an alternative platform for producing basic chemicals from nonpetroleum resources such as natural gas and coal. Methanol-to-olefin (MTO) catalysis is one of the critical constraints for the process development, determining the reactor design, and the profitability of the process. After the construction and commissioning of the world's first MTO plant by Dalian Institute of Chemical Physics, based on high-efficiency catalyst and fluidization technology in 2010, more attention has been attracted for a deep understanding of the reaction mechanism and catalysis principle, which has led to the continuous development of catalysts and processes. Herein, the recent progress in MTO catalyst development is summarized, focusing on the advances in the optimization of SAPO-34 catalysts, together with the development efforts on catalysts with preferential ethylene or propylene selectivity.

The synthesis of hierarchical high-silica beta zeolites in NaF media

Hierarchical high-silica beta zeolites were synthesized using an aerosol assisted hydrothermal method in NaF media.