Bio-waste chicken eggshells to store energy

On the Structure and Role of Avian Eggshells: A 31P, 1H, and 13C Solid-State NMR Study

The eggshell is a composite and highly ordered structure formed by biomineralization. Besides other functions, it has a vital and intricate role in the protection of an embryo from various potentially harsh environmental conditions. Solid-state nuclear magnetic resonance (SSNMR) has been used for detailed structural investigations of the chicken, tinamou, and flamingo eggshell materials. 31P NMR spectra reveal that hydroxyapatite and β-tricalcium phosphate in the ratio 3:2 represent major constituents of phosphate species in the eggshells. All three eggshells exhibit similar spectra, except for the line widths, which implies different structural order of phosphate species in the chicken, tinamou, and flamingo eggshells. 1H NMR spectra for these materials are comparable, differentiating overlapped peaks in three spectral regions at around 7, 4-5, and 1-2 ppm. These spectral regions have been attributed to protons from NH or CaHCO3, water, and possibly isolated monomeric water molecules or hydroxyl groups in calcium-deficient hydroxyapatite. 1H-13C CP MAS NMR revealed the presence of organic matter in the form of lipids and proteins. Two overlapped resonances in the carbonyl region at around 173 and 169 ppm are assigned to the carbonyls of the peptide bonds and the bicarbonate unit in calcite, respectively. Fourier-transform infrared spectroscopy (FTIR) spectra confirmed the presence of structural units detected in the NMR spectra.

Energy Storage Application of CaO/Graphite Nanocomposite Powder Obtained from Waste Eggshells and Used Lithium-Ion Batteries as a Sustainable Development Approach

The reuse of waste materials has recently become appealing due to pollution and cost reduction factors. Using waste materials can reduce environmental pollution and product costs, thus promoting sustainability. Approximately 95% of calcium carbonate-containing waste eggshells end up in landfills, unused. These eggshells, a form of bio-waste, can be repurposed as catalytic electrode material for various applications, including supercapacitors, after being converted into CaO. Similarly, used waste battery electrode materials pose environmental hazards if not properly recycled. Various types of batteries, particularly lithium-ion batteries, are extensively used worldwide. The recycling of used lithium-ion batteries has become less important considering its low economic benefits. This necessitates finding alternative methods to recover and reuse the graphite rods of spent batteries. Therefore, this study reports the conversion of waste eggshell into calcium oxide by high-temperature calcination and extraction of nanographite from spent batteries for application in energy storage fields. Both CaO and CaO/graphite were characterized for their structural, morphological, and chemical compositions using XRD, SEM, TEM, and XPS techniques. The prepared CaO/graphite nanocomposite material was evaluated for its efficiency in electrochemical supercapacitor applications. CaO and its composite with graphite powder obtained from used lithium-ion batteries demonstrated improved performance compared to CaO alone for energy storage applications. Using these waste materials for electrochemical energy storage and conversion devices results in cheaper, greener, and sustainable processes. This approach not only aids in energy storage but also promotes sustainability through waste management by reducing landfills.

Eggshells & Eggshell Membranes- A Sustainable Resource for energy storage and energy conversion applications: A critical review

As the world strives to achieve a sustainable future, the exploration of alternative and renewable raw materials for energy storage and energy conversion has gained significant attention. A growing trend on "Waste to Energy" approach has attained prominence. Accordingly, chicken eggshells, a residual from poultry industry, have emerged as a promising candidate due to their abundant availability, low cost, and unique physical and chemical properties. This review article presents an overview of recent advancements in utilizing eggshell waste for energy storage and energy conversion applications. It discusses the transformation of eggshells usage into functional materials, along with their performance in various energy-related applications. The potential of eggshell-based materials in improving energy efficiency and reducing environmental impact is highlighted, providing insights into the future prospects of this sustainable resource.

Eggshell waste bioprocessing for sustainable acid phosphatase production and minimizing environmental hazards

BACKGROUND

The Environmental Protection Agency has listed eggshell waste as the 15th most significant food industry pollution hazard. Using eggshell waste as a renewable energy source has been a hot topic recently. Therefore, finding a sustainable solution for the recycling and valorization of eggshell waste by investigating its potential to produce acid phosphatase (ACP) and organic acids by the newly-discovered B. sonorensis was the target of the current investigation.

RESULTS

Drawing on both molecular and morphological characterizations, the most potent ACP-producing B. sonorensis strain ACP2, was identified as a local bacterial strain obtained from the effluent of the paper and pulp industries. The use of consecutive statistical experimental approaches of Plackett-Burman Design (PBD) and Orthogonal Central Composite Design (OCCD), followed by pH-uncontrolled cultivation conditions in a 7 L bench-top bioreactor, revealed an innovative medium formulation that substantially improved ACP production, reaching 216 U L-1 with an ACP yield coefficient Yp/x of 18.2 and a specific growth rate (µ) of 0.1 h-1. The metals Ag+, Sn+, and Cr+ were the most efficiently released from eggshells during the solubilization process by B. sonorensis. The uncontrolled pH culture condition is the most suitable and favoured setting for improving ACP and organic acids production. Quantitative and qualitative analyses of the produced organic acids were carried out using liquid chromatography-tandem mass spectrometry (LC-MS/MS). Lactic acid, citric acid, and hydroxybenzoic acid isomer were the most common organic acids produced throughout the cultivation process. The findings of TGA, DSC, SEM, EDS, FTIR, and XRD analysis emphasize the significant influence of organic acids and ACP activity on the solubilization of eggshell particles.

CONCLUSIONS

This study emphasized robust microbial engineering approaches for the large-scale production of a newly discovered acid phosphatase, accompanied by organic acids production from B. sonorensis. The biovalorization of the eggshell waste and the production of cost-effective ACP and organic acids were integrated into the current study, and this was done through the implementation of a unique and innovative medium formulation design for eggshell waste management, as well as scaling up ACP production on a bench-top scale.

Biomimetic Use of Food-Waste Sources of Calcium Carbonate and Phosphate for Sustainable Materials-A Review

Natural and renewable sources of calcium carbonate (CaCO3), also referred to as "biogenic" sources, are being increasingly investigated, as they are generated from a number of waste sources, in particular those from the food industry. The first and obvious application of biogenic calcium carbonate is in the production of cement, where CaCO3 represents the raw material for clinker. Overtime, other more added-value applications have been developed in the filling and modification of the properties of polymer composites, or in the development of biomaterials, where it is possible to transform calcium carbonate into calcium phosphate for the substitution of natural hydroxyapatite. In the majority of cases, the biological structure that is used for obtaining calcium carbonate is reduced to a powder, in which instance the granulometry distribution and the shape of the fragments represent a factor capable of influencing the effect of addition. As a result of this consideration, a number of studies also reflect on the specific characteristics of the different sources of the calcium carbonate obtained, while also referring to the species-dependent biological self-assembly process, which can be defined as a more "biomimetic" approach. In particular, a number of case studies are investigated in more depth, more specifically those involving snail shells, clam shells, mussel shells, oyster shells, eggshells, and cuttlefish bones.

Development of TiO2-CaCO3 Based Composites as an Affordable Building Material for the Photocatalytic Abatement of Hazardous NOx from the Environment

This study explores the depollution activity of a photocatalytic cementitious composite comprising various compositions of n-TiO2 and CaCO3. The photocatalytic activity of the CaCO3-TiO2 composite material is assessed for the aqueous photodegradation efficiency of MB dye solution and NOx under UV light exposure. The catalyst CaCO3-TiO2 exhibits the importance of an optimal balance between CaCO3 and n-TiO2 for the highest NOx removal of 60% and MB dye removal of 74.6%. The observed trends in the photodegradation of NOx removal efficiencies suggest a complex interplay between CaCO3 and TiO2 content in the CaCO3-n-TiO2 composite catalysts. This pollutant removal efficiency is attributed to the synergistic effect between CaCO3 and n-TiO2, where a higher percentage of n-TiO2 appeared to enhance the photocatalytic activity. It is recommended that CaCO3-TiO2 photocatalysts are effectiveness in water and air purification, as well as for being cost-effective construction materials.

From waste to energy storage: calcinating and carbonizing chicken eggshells into electrode materials for supercapacitors and lithium-ion batteries

The presented study aims to explore the potential sources of common bio-wastes that could be successfully processed without any leftovers into materials for energy conversion and storage devices. We used chicken eggshells as an environmentally friendly precursor for electrode fillers in electrochemical capacitors (calcinated OS600 and OS900) and anode materials in Li-ion batteries (carbonized EM600 and EM900). Both groups of materials were obtained at two different temperatures to investigate the influence of their composition and properties on the electrochemical performance. Electrochemical capacitors with OS600 and OS900 substituted for 10 wt% of commercial activated carbon supplied similar capacitances, with OS600 stabilizing the long-term performance of the device. Also, both obtained anode materials are suitable for operation in Li-ion batteries, supplying a capacity of around 280 mA h g-1. Notably, EM900 is characterized by a well-developed structure, and as an anode, it exhibited better capacity retention of over 84%.

Boosting the Initial Coulomb Efficiency of Sisal Fiber-Derived Carbon Anode for Sodium Ion Batteries by Microstructure Controlling

As anode material for sodium ion batteries (SIBs), biomass-derived hard carbon has attracted a great deal of attention from researchers because of its renewable nature and low cost. However, its application is greatly limited due to its low initial Coulomb efficiency (ICE). In this work, we employed a simple two-step method to prepare three different structures of hard carbon materials from sisal fibers and explored the structural effects on the ICE. It was determined that the obtained carbon material, with hollow and tubular structure (TSFC), exhibits the best electrochemical performance, with a high ICE of 76.7%, possessing a large layer spacing, a moderate specific surface area, and a hierarchical porous structure. In order to better understand the sodium storage behavior in this special structural material, exhaustive testing was performed. Combining the experimental and theoretical results, an "adsorption-intercalation" model for the sodium storage mechanism of the TSFC is proposed.

Low-temperature carbonized MXene/protein-based eggshell membrane composite as free-standing electrode for flexible supercapacitors

The demerits of the carbonized eggshell membrane (EM), such as high cost, high brittleness, immutable shape and size, greatly limit its application in demanding supercapacitors as free-standing electrode. Herein, the reconstituted EM (REM) with good flexibility and excellent size-customizability is developed, which is due to their fibrous structure and abundant surface polar groups. Ti₃C₂ nanosheet (a typical MXene) with ultra-high electrical conductivity and good electrochemical activity is then coated on REM surface, and undergoes a low-temperature carbonization (350 °C) to prepare CREM/T. Multi-functions of Ti₃C₂ are exhibited: (1) constructing a conductive network on REM surface by randomly stacking to yield a high electrical conductivity of 78.1 S cm^-1, (2) being as a protective mold to remain the inherent flexibility and porosity of REM during carbonization, (3) creating nanopores by inducing self-activation, and (4) yielding a large capacitance of 1729 mF cm^-2 at 0.5 mA cm^-2 and a high rate capability of 82 % after increasing the current density by 50 folds. Furthermore, an all-EM-based supercapacitor is fabricated with REM as the separator and CREM/T as the electrode. It delivers a high energy density of 16.1 μW h cm^-2 at 1301 μW cm^-2, and shows stable capacitive behaviors during bending.

Tuning polymorphs of precipitated calcium carbonate from discarded eggshells: effects of polyelectrolyte and salt concentration

Biowaste eggshells are a valuable source of calcium carbonate suitable for various applications. In this study, spherical vaterite and calcite calcium carbonate polymorphs have been synthesised from discarded eggshells by the precipitation technique at ambient temperature. The influence of initial salt concentration with different polyelectrolytes such as ethylene glycol (EG), polyethylene glycol (PEG, 600 and 6000), and poly(sodium 4-styrenesulfonate) (PSS) at various w/v% concentrations on the polymorph crystal formation of precipitated calcium carbonate (PCC) particles was studied. The results indicated that PCC crystals with spherical, star-shaped and yarn shaped morphologies can be obtained based on the concentration of calcium ions and the presence of different polyelectrolyte solution. At low salt molar concentration, PEG-6000 and PSS polyelectrolytes were found to promote the formation of spherical vaterite calcium carbonate particles with particle mean diameters of 5.05 μm and 2.17 μm, respectively. Furthermore, silver nanoparticles were also loaded into the PCC particles in situ, and the surface area significantly increased from 2.2813 m2 g-1 in untreated ground eggshells to 30.4632 m2 g-1 in PCC particles in the presence of PSS and silver colloid solution. The EDS mapping revealed the average wt% of silver atoms loaded in PCC particles in the presence of PSS polyelectrolyte was lower (1.44 wt%) than in the presence of PEG-6000 (4.27 wt%) due to the silver encapsulation possibility during the core-shell formation, as confirmed by SEM images. The silver nanoparticle-loaded PCC particles in this study can be incorporated into the polymer matrix and employed for antimicrobial food packaging or wound dressing application.

Thermally assisted conversion of biowaste into environment-friendly energy storage materials for lithium-ion batteries

This study reports the thermally assisted solid-state synthesis of a cathode comprising a biowaste-derived nitrogen-doped carbon coating on LiFePO₄ (LFP) for Li-ion batteries. The eggshell membrane (ESM), which mainly consists of collagen, is converted into nitrogen-doped carbon with good ionic and electrical conductivity during thermally driven decomposition. The ESM-coated LFP (ESM@LFP) containing pyrrolic nitrogen, pyridinic nitrogen, and oxidized pyridinic nitrogen has been motivated to improve its ionic and electrical conductivity, that promotes the movement of Li-ions and electrons on the LFP surface. ESM@LFP exhibits stable cyclability and ~16.3% of increased specific discharge capacity for 100 cycles at a current rate of 1C compared to bare LFP.

High-Mass Loading Hierarchically Porous Activated Carbon Electrode for Pouch-Type Supercapacitors with Propylene Carbonate-Based Electrolyte

Rational design and development of the electrodes with high-mass loading yet maintaining the excellent electrochemical properties are significant for a variety of electrochemical energy storage applications. In comparison with the slurry-casted electrode, herein, a hierarchically porous activated carbon (HPAC) electrode with higher mass loading (8.3 ± 0.2 mg/cm2) is successfully prepared. The pouch-type symmetric device (1 cell) with the propylene carbonate-based electrolyte shows the rate capability (7.1 F at 1 mA/cm2 and 4.8 F at 10 mA/cm2) and the cycling stability (83% at 12,000 cycles). On the other hand, an initial discharge capacitance of 32.4 F and the capacitance retention of 96% after 30,000 cycles are delivered from a pouch-type symmetric supercapacitor (five cells). The corresponding electrochemical performances are attributed to the fascinating properties of the HPAC and the synergistic features of the resulting electrode.

State-of-the-Art of Eggshell Waste in Materials Science: Recent Advances in Catalysis, Pharmaceutical Applications, and Mechanochemistry

Eggshell waste is among the most abundant waste materials coming from food processing technologies. Despite the unique properties that both its components (eggshell, ES, and eggshell membrane, ESM) possess, it is very often discarded without further use. This review article aims to summarize the recent reports utilizing eggshell waste for very diverse purposes, stressing the need to use a mechanochemical approach to broaden its applications. The most studied field with regards to the potential use of eggshell waste is catalysis. Upon proper treatment, it can be used for turning waste oils into biodiesel and moreover, the catalytic effect of eggshell-based material in organic synthesis is also very beneficial. In inorganic chemistry, the eggshell membrane is very often used as a templating agent for nanoparticles production. Such composites are suitable for application in photocatalysis. These bionanocomposites are also capable of heavy metal ions reduction and can be also used for the ozonation process. The eggshell and its membrane are applicable in electrochemistry as well. Due to the high protein content and the presence of functional groups on the surface, ESM can be easily converted to a high-performance electrode material. Finally, both ES and ESM are suitable for medical applications, as the former can be used as an inexpensive Ca2+ source for the development of medications, particles for drug delivery, organic matrix/mineral nanocomposites as potential tissue scaffolds, food supplements and the latter for the treatment of joint diseases, in reparative medicine and vascular graft producing. For the majority of the above-mentioned applications, the pretreatment of the eggshell waste is necessary. Among other options, the mechanochemical pretreatment has found an inevitable place. Since the publication of the last review paper devoted to the mechanochemical treatment of eggshell waste, a few new works have appeared, which are reviewed here to underline the sustainable character of the proposed methodology. The mechanochemical treatment of eggshell is capable of producing the nanoscale material which can be further used for bioceramics synthesis, dehalogenation processes, wastewater treatment, preparation of hydrophobic filters, lithium-ion batteries, dental materials, and in the building industry as cement.

Analysis on the Fire Growth Rate Index Considering of Scale Factor, Volume Fraction, and Ignition Heat Source for Polyethylene Foam Pipe Insulation

The fire growth rate index (FIGRA), which is the ratio of the maximum value of the heat release rate (Qmax) and the time (tmax) to reach the maximum heat release rate, is a general method to evaluate a material in the fire-retardant performance in fire technology. The object of this study aims to predict FIGRA of the polyethylene foam pipe insulation in accordance with the scale factor (Sf), the volume fraction of the pipe insulation (VF) and the ignition heat source (Qig). The compartments made of fireboard have been mock-up with 1/3, 1/4, and 1/5 reduced scales of the compartment as specified in ISO 20632. The heat release rate data of the pipe insulation with the variation of Sf, VF, and Qig are measured from 33 experiments to correlate with FIGRA. Based on a critical analysis of the heat transfer phenomenon from previous research literature, the predictions of Qmax and tmax are presented. It is noticeable that the fire-retardant grade of the polyethylene foam pipe insulation could have Grade B, C, and D in accordance with the test conditions within ±15% deviation of the predicted FIGRA. In case of establishing the database of various types of insulation, the prediction models could apply to evaluate the fire-retardant performance.

Nofal M, Karim WO, Brevik I, Brza MA, Abdulwahid RT, Al-Zangana S, Kadir MFZ. Structural, Impedance and Electrochemical Characteristics of Electrical Double Layer Capacitor Devices Based on Chitosan: Dextran Biopolymer Blend Electrolytes

This report presents the preparation and characterizations of solid biopolymer blend electrolyte films of chitosan as cationic polysaccharide and anionic dextran (CS: Dextran) doped with ammonium iodide (NH4I) to be utilized as electrolyte and electrode separator in electrical double-layer capacitor (EDLC) devices. FTIR and XRD techniques were used to study the structural behavior of the films. From the FTIR band analysis, shifting and broadening of the bands were observed with increasing salt concentration. The XRD analysis indicates amorphousness of the blended electrolyte samples whereby the peaks underwent broadening. The analysis of the impedance spectra emphasized that incorporation of 40 wt.% of NH4I salt into polymer electrolyte exhibited a relatively high conductivity (5.16 × 10-3 S/cm). The transference number measurement (TNM) confirmed that ion (tion = 0.928) is the main charge carriers in the conduction process. The linear sweep voltammetry (LSV) revealed the extent of durability of the relatively high conducting film which was 1.8 V. The mechanism of charge storage within the fabricated EDLC has been explained to be fully capacitive behavior with no redox peaks appearance in the cyclic voltammogram (CV). From this findings, four important parameters of the EDLC; specific capacitance, equivalent series resistance, energy density and power density were calculated as 67.5 F/g, 160 ohm, 7.59 Wh/kg and 520.8 W/kg, respectively.

Nanoarchitectonics of Nanoporous Carbon Materials in Supercapacitors Applications

High surface area and large pore volume carbon materials having hierarchical nanoporous structure are required in high performance supercapacitors. Such nanoporous carbon materials can be fabricated from organic precursors with high carbon content, such as synthetic biomass or agricultural wastes containing cellulose, hemicellulose, and lignin. Using recently developed unique concept of materials nanoarchitectonics, high performance porous carbons with controllable surface area, pore size distribution, and hierarchy in nanoporous structure can be fabricated. In this review, we will overview the recent trends and advancements on the synthetic methods for the production of hierarchical porous carbons with one- to three-dimensional network structure with superior performance in supercapacitors applications. We highlight the promising scope of accessing nanoporous graphitic carbon materials from: (i) direct conversion of single crystalline self-assembled fullerene nanomaterials and metal organic frameworks, (ii) hard- and soft-templating routes, and (iii) the direct carbonization and/or activation of biomass or agricultural wastes as non-templating routes. We discuss the appealing points of the different synthetic carbon sources and natural precursor raw-materials derived nanoporous carbon materials in supercapacitors applications.

Biogenic Pt/CaCO3 Nanocomposite as a Robust Catalyst toward Benzene Oxidation

Fabricating the highly dispersive and stable Pt nanoparticles (NPs) on an economical and environmentally friendly support is of great concern in the field of catalysis. Herein, a waste eggshell was used as the support to prepare supported Pt catalysts through a plant-mediated biosynthesis method, in which the Pt precursor was reduced to Pt NPs by employing Cacumen platycladi (CP) leaf extract. The temperature and atmosphere for thermal treatment of such eggshell-supported Pt catalysts were assessed to understand their effects on catalytic performance toward the oxidation of benzene. The optimal Pt/eggshell-Ar (calcined at 400 °C in Ar) demonstrated that the temperature required for 90% benzene conversion (T_90%) was as low as 178 °C (80 000 mL g^-1 h^-1) and could operate steadily for at least 300 h of onstream reaction. The structure of the catalyst after reaction is much the same as that of the unreacted one. Transmission electron microscopy (TEM), thermogravimetry (TG), and X-ray photoelectron spectroscopy (XPS) results showed that Pt NPs were evenly distributed on the eggshell supports, and the calcination conditions had important influences on the residual CP leaf extract, the average Pt NPs size, and the ratio of Pt⁰/Pt²⁺ over the catalysts. Density functional theory (DFT) calculations indicated that the interactions between Pt NPs and porous CaCO₃ could promote benzene activation adsorbed onto the Pt NPs. In addition, biogenic Pt catalysts were proved to overtake the chemically reduced counterparts in the field of catalytic performance; furthermore, both biogenic and chemically reduced Pt NPs supported on the eggshell demonstrated preferable catalytic activity than that of commercial 5Pt/C (com-Pt/C) catalysts. Collectively, immobilizing biogenic noble metal active components on the eggshell-based support could be a promising approach for the preparation of supported noble metal catalysts with excellent catalytic performance toward catalytic oxidation of volatile organic compounds (VOCs).

The Synthesis of NiCo2O4-MnO2 Core-Shell Nanowires by Electrodeposition and Its Supercapacitive Properties

Hierarchical composite films grown on current collectors are popularly reported to be directly used as electrodes for supercapacitors. Highly dense and conductive NiCo2O4 nanowires are ideal backbones to support guest materials. In this work, low crystalline MnO2 nanoflakes are electrodeposited onto the surface of NiCo2O4 nanowire films pre-coated on nickel foam. Each building block in the composite films is a NiCo2O4-MnO2 core-shell nanowire on conductive nickel foam. Due to the co-presence of MnO2 and NiCo2O4, the MnO2@NiCo2O4@Ni electrode exhibits higher specific capacitance and larger working voltage than the NiCo2O4@Ni electrode. It can have a high specific capacitance of 1186 F·g-1 at 1 A·g-1. When the core-shell NiCo2O4-MnO2 composite and activated carbon are assembled as a hybrid capacitor, it has the highest energy density of 29.6 Wh·kg-1 at a power density of 425 W·kg-1 with an operating voltage of 1.7 V. This work shows readers an easy method to synthesize composite films for energy storage.

Calcined chicken eggshell electrode for battery and supercapacitor applications

Biowaste eggshell can be used as a cathode while in its calcined form and it is found to be suitable as an anode in an electrochemical cell.