Laser inscription of pseudorandom structures for microphotonic diffuser applications

A comprehensive review of optical diffusers: progress and prospects

Optical diffusers made of polymer composite materials are vital for many photonic and optoelectronic applictions such as backlight unit (BLU) in liquid crystal displays (LCDs), light extraction unit of organic light emitting diodes (OLEDs), and solar cells. We have described the types of optical diffusers, the theory and measurement of light scattering, some common approaches for fabricating optical diffusers, the potential applications and recent developments of optical diffusers containing optical physical unclonable functions (PUFs), optical random number generators, passive stretchable radiative coolers, diffuser -based deep neural networks, lensless cameras or imaging systems, and three dimensinonal (3D) displays including two dimensional (2D)/3D switchable displays, which provide effective ways for designing high-performance optical films in the applications of optical devices. To satisfy the requirements for applications in stretchable optoelectronics and optomechanics, tunable optical diffusers stimulated by electric field, heat, light, mechanical field, or ultrasound attract much attention. Polymer/liquid crystal (LC) composite films with tunable light transmittance, haze, and diffusing intensity have been firstly provided and set a great foundation for the next generation of flexible and switchable optical diffusers.

Demonstration of a diffraction-based optical diffuser inspired by the Morpho butterfly

Optical diffusers are widely used in a variety of light sources to create uniform illumination over a wide field of view. Inspired by the diffraction-based light diffusion of the Morpho butterfly, here we demonstrate a novel diffuser which fulfils (i) high transmittance, (ii) wide angular spread, and (iii) low color dispersion. Two-dimensional nanopatterns were designed using optical simulations to enable simple fabrication. By introducing anisotropy into the surface nanopatterns, we achieved control of anisotropic light diffusion, which has been challenging for conventional diffusers. Next, the designed diffuser was implemented over a large area (100 × 100 mm²) via nanoimprint lithography. The obtained diffuser demonstrated a high transmittance of ∼85% and full width at half maximum (FWHM) of >60° with low color dispersion, outperforming conventional diffusers. Since the presented diffuser has the controllable diffusion properties with low light loss, it has many applications including LED lighting, displays, and daylight harvesting systems.

Tunable Optical Diffusers Based on the UV/Ozone-Assisted Self-Wrinkling of Thermal-Cured Polymer Films

Tunable optical diffusers have attracted attention because of the rapid development of next generation stretchable optoelectronics and optomechanics applications. Flexible wrinkle structures have the potential to change the light path and tune the diffusion capability, which is beneficial to fabricate optical diffusers. The generation of wrinkles usually depends on an external stimulus, thus resulting in complicated fabricating equipment and processes. In this study, a facile and low-cost method is proposed to fabricate wrinkle structures by the self-wrinkling of thermal-cured polymer for tunable optical diffusers. The uncured polydimethylsiloxane (PDMS) precursors were exposed to UV/ozone to obtain hard silica layers and then crosslinked via heating to induce the wrinkle patterns. The wrinkle structures were demonstrated as strain-dependent tunable optical diffusers and the optical diffusion of transmitted light via the deformable wrinkle structures was studied and adjusted. The incident light isotropically diffused through the sample at the initial state. When the wrinkle structures deformed, it showed a more pronounced isotropic optical diffusion with uniaxial tensile strain. The optical diffusion is anisotropical with a further increase in uniaxial tensile strain. The proposed method of fabricating wrinkles by UV/ozone-assisted self-wrinkling of thermal-cured polymer films is simple and cost-effective, and the obtained structures have potential applications in tunable optical diffusers.

Conformable Holographic Photonic Ink Sensors Based on Adhesive Tapes for Strain Measurements

Buildings, bridges, and aircrafts are frequently exposed to fluctuation loads, which could start with a fine crack that instantly leads to unpredictable structure failures. The stationary strain sensors can be utilized, but they are costly and only detect limited deformation forms and sizes. Here, we fabricated photonic strain sensors on adhesive tapes, which can provide real-time monitoring of irregular surfaces. Holographic interference patterning was used to produce nonlinear curved nanostructures of one dimensional (1D) (900 nm × 880 nm) and two dimensional (2D) from a black dye film on a robust uniform adhesive layer and heat resistance tape. The patterned structure of the black dye was stable in broad pH environments. Diffracted light from the curved nanostructure detected the signal during structural damage, a shift or material tear of 5 με at less than 1.3 N cm^-2. Additionally, the 2D nanostructure detected a surface change from x or y axis. Tilting the 1D structure within a range of 0.3° to 14.2° provided visible wavelength changes under broadband light to reveal early deflection signs. The curved nanopatterns could be also used for transferable holographic symbol design. Photonic nanopatterns on an adhesive tape could be used as a rapid response, conformable, lightweight, and low-cost dynamic strain sensor.

Highly Flexible, Stretchable, and Tunable Optical Diffusers with Mechanically Switchable Wettability Surfaces

Highly stretchable and super-hydrophobic photonics provides a new geometric degree of freedom for photonic system design and self-cleaning applications. Here, we describe the design and experimental realization of mechanically stretchable and tunable photonic diffusers. These intrinsically designed diffusers (based on periodic arrays of cylindrical lenslets and microtip) were made directly on elastomer material using laser ablation. The dimensions of both the tips and the lenslet arrays play a critical role in the distribution of illumination and wettability resistance. By stretching the diffusers mechanically along the lenslet arrays, diffusion angle tuning was achieved and also a reversible change between hydrophilic to super-hydrophobic states. These multifunctional diffusers constitute an important step toward integration with flexible materials or devices such as stretchable organic light-emitting diodes and polymer light-emitting diodes.

Laser Inscription of Microfluidic Devices for Biological Assays

A rapid and direct CO₂ laser ablation method was developed to create superhydrophilic surfaces and arrays of hydrophobic-superhydrophilic patterns for application in bioassays. Here, a combination of superhydrophilic and hemiwicking wetting characteristics was exploited to create microfluidic slides that were used as biological assays that prevented cell aggregation. This feature allowed microscopic analyses to be carried out at the individual cell level. This bioassay enabled control of cell population in localized areas (15 cells cm^-2). The device had 84% transparency, allowing direct fluorescence microscopy measurements in transmission mode. High adhesion of aqueous fluids on superhydrophilic areas surrounded by superhydrophobic boundaries provided selective retention and confinement. The adhered droplets maintained retention under 180° substrate tilt. These architectures provided rapid self-partitioning of the liquid into an array of droplets. The hydrophobic-superhydrophilic patterned arrays may have applications in microfluidic bioassays, high-throughput screening, and medical diagnostics.

A novel light diffuser based on the combined morphology of polymer networks and polymer balls in a polymer dispersed liquid crystals film

A novel light diffuser based on a thermally cured polymer dispersed liquid crystal film was made by thermally curing epoxy monomers with thiols and polyamine in a solution of monomers and liquid crystals between two transparent polyethylene terephthalates.