Kinetics, energetics, and size dependence of the transformation from Pt to ordered PtSn intermetallic nanoparticles

Promoting ordering degree of intermetallic fuel cell catalysts by low-melting-point metal doping

Carbon supported intermetallic compound nanoparticles with high activity and stability are promising cathodic catalysts for oxygen reduction reaction in proton-exchange-membrane fuel cells. However, the synthesis of intermetallic catalysts suffers from large diffusion barrier for atom ordering, resulting in low ordering degree and limited performance. We demonstrate a low-melting-point metal doping strategy for the synthesis of highly ordered L10-type M-doped PtCo (M = Ga, Pb, Sb, Cu) intermetallic catalysts. We find that the ordering degree of the M-doped PtCo catalysts increases with the decrease of melting point of M. Theoretic studies reveal that the low-melting-point metal doping can decrease the energy barrier for atom diffusion. The prepared highly ordered Ga-doped PtCo catalyst exhibits a large mass activity of 1.07 A mgPt-1 at 0.9 V in H2-O2 fuel cells and a rated power density of 1.05 W cm-2 in H2-air fuel cells, with a Pt loading of 0.075 mgPt cm-2.

Intermetallic Nanocrystals: Seed-Mediated Synthesis and Applications in Electrocatalytic Reduction Reactions

In recent years, intermetallic nanocrystals (IMNCs) have attracted extensive attention in the field of electrocatalysis. However, precise control over the size, shape, composition, structure, and exposed crystal facet of IMNCs seems to be a challenge to the traditional method of high-temperature annealing although these parameters have a significant effect on the electrocatalytic performance. Controllable synthesis of IMNCs by the wet chemistry method in the liquid phase shows great potential compared with the traditional high-temperature annealing method. In this Review, we attempt to summarize the preparation of IMNCs by the seed-mediated synthesis in the liquid phase, as well as their applications in electrocatalytic reduction reactions. Several representative examples are purposely selected for highlighting the huge potential of the seed-mediated synthesis approach in chemical synthesis. Specifically, we personally perceive the seed-mediated synthesis approach as a promising tool in the future for precise control over the size, shape, composition, structure, and exposed crystal facet of IMNCs.

Breaking with the Principles of Coreduction to Form Stoichiometric Intermetallic PdCu Nanoparticles

Intermetallic nanoparticles (NPs) have shown enhanced catalytic properties as compared to their disordered alloy counterparts. To advance their use in green energy, it is crucial to understand what controls the formation of intermetallic NPs over alloy structures. By carefully selecting the additives used in NP synthesis, it is here shown that monodisperse, intermetallic PdCu NPs can be synthesized in a controllable manner. Introducing the additives iron(III) chloride and ascorbic acid, both morphological and structural control can be achieved. Combined, these additives provide a synergetic effect resulting in precursor reduction and defect-free growth; ultimately leading to monodisperse, single-crystalline, intermetallic PdCu NPs. Using in situ X-ray total scattering, a hitherto unknown transformation pathway is reported that diverges from the commonly reported coreduction disorder-order transformation. A Cu-rich structure initially forms, which upon the incorporation of Pd(0) and atomic ordering forms intermetallic PdCu NPs. These findings underpin that formation of stoichiometric intermetallic NPs is not limited by standard reduction potential matching and coreduction mechanisms, but is instead driven by changes in the local chemistry. Ultimately, using the local chemistry as a handle to tune the NP structure might open new opportunities to expand the library of intermetallic NPs by exploiting synthesis by design.

Tailoring Heterogeneous Catalysts at the Atomic Level: In Memoriam, Prof. Chia-Kuang (Frank) Tsung

Professor Chia-Kuang (Frank) Tsung made his scientific impact primarily through the atomic-level design of nanoscale materials for application in heterogeneous catalysis. He approached this challenge from two directions: above and below the material surface. Below the surface, Prof. Tsung synthesized finely controlled nanoparticles, primarily of noble metals and metal oxides, tailoring their composition and surface structure for efficient catalysis. Above the surface, he was among the first to leverage the tunability and stability of metal-organic frameworks (MOFs) to improve heterogeneous, molecular, and biocatalysts. This article, written by his former students, seeks first to commemorate Prof. Tsung's scientific accomplishments in three parts: (1) rationally designing nanocrystal surfaces to promote catalytic activity; (2) encapsulating nanocrystals in MOFs to improve catalyst selectivity; and (3) tuning the host-guest interaction between MOFs and guest molecules to inhibit catalyst degradation. The subsequent discussion focuses on building on the foundation laid by Prof. Tsung and on his considerable influence on his former group members and collaborators, both inside and outside of the lab.

Phase-Controlled Synthesis of Pd-Sn Nanocrystal Catalysts of Defined Size and Shape

Bimetallic Pd-based nanoparticles (NPs) are of interest as electrocatalysts for formic acid electrooxidation (FAEO) because of their higher initial catalytic activity and CO tolerance when compared to Pt. Intermetallic NPs (i-NPs) with specific geometric and electronic structures generally exhibit superior catalytic activity, selectivity, and durability when compared to their disordered (random alloy) counterparts; however, the colloidal synthesis of i-NPs remains a challenge. Here, a one-pot method was demonstrated as a facile route to obtain monodisperse Pd-Sn NPs with phase control, including intermetallic hexagonal Pd3Sn2 (P63/mmc), intermetallic orthorhombic Pd2Sn (Pnma), and alloy cubic Pd3Sn (FCC, Fm3m) as size-controlled NPs with quasi-spherical shapes. Initial metal precursor ratios and reaction temperature were critical parameters to achieving phase control. Also, slight modifications of synthetic conditions resulted in either Pd2Sn nanorhombohedra or nanorods with tunable aspect ratios. A systematic evaluation of the Pd-Sn NPs for FAEO showed that most presented higher specific activities when compared to commercial Pd/C, in which Pd2Sn quasi-spheres and nanorhombohedra showed the highest catalytic activity for FAEO. These results highlight the benefits of phase-controlled Pd-based nanocatalysts with defined nanocrystal size and shape, with use of trioctylphospine (TOP) and oleic acid (OA) central to shape and size control.

Pt3Sn nanoparticles enriched with SnO2/Pt3Sn interfaces for highly efficient alcohol electrooxidation

Pt₃Sn nanoparticles (NPs) enriched with Pt₃Sn/ultra-small SnO₂ interfaces (Pt₃Sn@u-SnO₂/NG) were synthesized through a thermal treatment of Pt₂Sn/NG in a H₂ atmosphere, followed by annealing under H₂ and air conditions. The unique structure of Pt₃Sn NPs enriched with Pt₃Sn/SnO₂ interfaces was observed on the Pt₃Sn@u-SnO₂/NG catalyst based on HRTEM. The optimized Pt₃Sn@u-SnO₂/NG catalyst achieves high catalytic activity with an ethanol oxidation reaction (EOR) activity of 366 mA mg_Pt ^-1 and a methanol oxidation reaction (MOR) activity of 503 mA mg_Pt ^-1 at the potential of 0.7 V, which are eight-fold and five-fold higher than those for the commercial Pt/C catalyst (44 and 99 mA mg_Pt ^-1, respectively). The Pt₃Sn@u-SnO₂/NG catalyst is found to be 3 times more stable and have higher CO tolerance than Pt/C. The outstanding performance of the Pt₃Sn@u-SnO₂/NG catalyst should be ascribed to the synergetic effect induced by the unique structure of Pt₃Sn NPs enriched with Pt₃Sn/SnO₂ interfaces. The synergetic effect between Pt₃Sn NPs and ultra-small SnO₂ increases the performance for alcohol oxidation because the Sn in both Pt₃Sn and SnO₂ favors the removal of CO_ads on the nearby Pt by providing OH_ads species at low potentials. The present work suggests that the Pt₃Sn@u-SnO₂ is indeed a unique kind of efficient electrocatalyst for alcohol electrooxidation.

Thermal Unequilibrium of PdSn Intermetallic Nanocatalysts: From In Situ Tailored Synthesis to Unexpected Hydrogenation Selectivity

Effective control on chemoselectivity in the catalytic hydrogenation of C=O over C=C bonds is uncommon with Pd-based catalysts because of the favored adsorption of C=C bonds on Pd surface. Here we report a unique orthorhombic PdSn intermetallic phase with unprecedented chemoselectivity toward C=O hydrogenation. We observed the formation and metastability of this PdSn phase in situ. During a natural cooling process, the PdSn nanoparticles readily revert to the favored Pd₃ Sn₂ phase. Instead, using a thermal quenching method, we prepared a pure-phase PdSn nanocatalyst. PdSn shows an >96 % selectivity toward hydrogenating C=O bonds of various α,β-unsaturated aldehydes, highest in reported Pd-based catalysts. Further study suggests that efficient quenching prevents the reversion from PdSn- to Pd₃ Sn₂ -structured surface, the key to the desired catalytic performance. Density functional theory calculations and analysis of reaction kinetics provide an explanation for the observed high selectivity.

Contrasting the EXAFS obtained under air and H2 environments to reveal details of the surface structure of Pt-Sn nanoparticles

Understanding the surface structure of bimetallic nanoparticles is crucial for heterogeneous catalysis. Although surface contraction has been established in monometallic systems, less is known for bimetallic systems, especially of nanoparticles. In this work, the bond length contraction on the surface of bimetallic nanoparticles is revealed by XAS in H2 at room temperature on dealloyed Pt-Sn nanoparticles, where most Sn atoms were oxidized and segregated to the surface when measured in air. The average Sn-Pt bond length is found to be ∼0.09 Å shorter than observed in the bulk. To ascertain the effect of the Sn location on the decrease of the average bond length, Pt-Sn samples with lower surface-to-bulk Sn ratios than the dealloyed Pt-Sn were studied. The structural information specifically from the surface was extracted from the averaged XAS results using an improved fitting model combining the data measured in H2 and in air. Two samples prepared so as to ensure the absence of Sn in the bulk were also studied in the same fashion. The bond length of surface Sn-Pt and the corresponding coordination number obtained in this study show a nearly linear correlation, the origin of which is discussed and attributed to the poor overlap between the Sn 5p orbitals and the available orbitals of the Pt surface atoms.

Propane dehydrogenation: catalyst development, new chemistry, and emerging technologies

This review describes recent advances in the propane dehydrogenation process in terms of emerging technologies, catalyst development and new chemistry.

The impact of synthetic method on the catalytic application of intermetallic nanoparticles

Intermetallic alloy nanocrystals have emerged as a promising next generation of nanocatalyst, largely due to their promise of surface tunability. Atomic control of the geometric and electronic structure of the nanoparticle surface offers a precise command of the catalytic surface, with the potential for creating homogeneous active sites that extend over the entire nanoparticle. Realizing this promise, however, has been limited by synthetic difficulties, imparted by differences in parent metal crystal structure, reduction potential, and atomic size. Further, little attention has been paid to the impact of synthetic method on catalytic application. In this review, we seek to connect the two, organizing the current synthesis methods and catalytic scope of intermetallic nanoparticles and suggesting areas where more work is needed. Such analysis should help to guide future intermetallic nanoparticle development, with the ultimate goal of generating precisely controlled nanocatalysts tailored to catalysis.

Synthesis of Intermetallic Pt-Based Catalysts by Lithium Naphthalenide-Driven Reduction for Selective Hydrogenation of Cinnamaldehyde

Intermetallic nanoparticles (NPs) with a well-defined atom binding environment and a long-range ordering structure can be used as ideal models to understand their physical and catalytic properties. In this work, several kinds of nanostructured and carbon nanotube (CNT)-supported Pt-based intermetallic compounds (IMCs) have been synthesized by one-step lithium naphthalenide-driven reduction at room temperature without the use of surfactants in light of the reduction potential of metals. In the chemoselective hydrogenation of cinnamaldehyde, the second metal in Pt-M IMCs significantly creates a suitable reaction environment through construction of a good geometric and electronic structure. The Pt₃Sn/CNT catalyst presents highly efficient and good chemoselective hydrogenation of cinnamaldehyde to cinnamyl alcohol. This can be attributed to the fact that the incorporated Sn atoms effectively dilute large Pt ensembles and increase the electron density of Pt. The in situ-formed SnO_x interfaces as Lewis acid sites facilitate the coordination of C═O bonds, enhancing the selectivity to cinnamyl alcohol. In addition, the SnO_x interface as the joint between Pt₃Sn IMCs NPs and CNTs significantly improves the stability of the catalyst in the reaction environment.

Pairwise semi-hydrogenation of alkyne to cis-alkene on platinum-tin intermetallic compounds

The molecular basis for the high cis-alkene selectivity over intermetallic PtSn for alkyne semi-hydrogenation is demonstrated. Unlike the universal assumption that the bimetallic surface is saturated with atomic hydrogen, molecular hydrogen has a higher barrier for dissociative adsorption on intermetallic PtSn due to the deficiency of Pt three-fold sites. The resulting molecular behavior of adsorbed hydrogen on intermetallic PtSn nanoparticles leads to pairwise-hydrogenation of three alkynes to the corresponding cis-alkenes, satisfying both high stereoselectivity and high chemoselectivity.

Preserving the Exposed Facets of Pt3Sn Intermetallic Nanocubes During an Order to Disorder Transition Allows the Elucidation of the Effect of the Degree of Alloy Ordering on Electrocatalysis

Controlling which facets are exposed in nanocrystals is crucial to understanding different activity between ordered and disordered alloy electrocatalysts. We modify the degree of ordering of Pt₃Sn nanocubes, while maintaining the shape and size, to enable a direct evaluation of the effect of the order on ORR catalytic activity. We demonstrate a 2.3-fold enhancement in specific activity by 60- and 30%-ordered Pt₃Sn nanocubes compared to 95%-ordered. This was shown to be likely due to surface vacancies in the less-ordered particles. The greater order, however, results in higher stability of the electrocatalyst, with the more disordered nanoparticles showing the dissolution of tin and platinum species during electrocatalysis.

Spectroscopy Identification of the Bimetallic Surface of Metal-Organic Framework-Confined Pt-Sn Nanoclusters with Enhanced Chemoselectivity in Furfural Hydrogenation

Research and development in bimetallic nanoparticles have gained great interest over their monometallic counterparts because of their distinct and unique properties in a wide range of applications such as catalysis, energy storage, and bio/plasmonic imaging. Identification and characterization of these bimetallic surfaces for application in heterogeneous catalysis remain a challenge and heavily rely on advanced characterization techniques such as aberration-corrected electron microscopy and synchrotron X-ray absorption studies. In this article, we have reported a strategy to prepare sub-2 nm bimetallic Pt-Sn nanoclusters confined in the pores of a Zr-based metal-organic framework (MOF). The Pt-Sn nanoclusters encapsulated in the Zr-MOF pores show enhanced chemoselectivity from 51 to 93% in an industrially relevant reaction, furfural hydrogenation to furfuryl alcohol. The presence of bimetallic Pt-Sn surfaces was investigated by a surface-sensitive characterization technique utilizing diffuse reflectance infrared Fourier transform spectroscopy of adsorbed CO to probe the bimetallic surface of the encapsulated ultrafine Pt-Sn nanocluster. Complementary techniques such as aberration-corrected high-angle annular dark-field scanning transmission electron microscopy with energy-dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy were also used to characterize the Pt-Sn nanoclusters.