Novel compatibilized nylon-based ternary blends with polypropylene and poly(lactic acid): morphology evolution and rheological behaviour

Development of a New Type of Flame Retarded Biocomposite Reinforced with a Biocarbon/Basalt Fiber System: A Comparative Study between Poly(lactic Acid) and Polypropylene

A new type of partially biobased reinforcing filler system was developed in order to be used as a flame retardant for polylactic acid (PLA) and polypropylene (PP)-based composites. The prepared materials intended for injection technique processing were melt blended using the novel system containing ammonium polyphosphate (EX), biocarbon (BC), and basalt fibers (BF). All of the prepared samples were subjected to a detailed analysis. The main criterion was the flammability of composites. For PLA-based composites, the flammability was significantly reduced, up to V-0 class. The properties of PLA/EX/BC and PLA/EX/(BC-BF) composites were characterized by their improved mechanical properties. The conducted analysis indicates that the key factor supporting the effectiveness of EX flame retardants is the addition of BC, while the use of BF alone increases the flammability of the samples to the reference level. The results indicate that the developed materials can be easily applied in industrial practice as effective and sustainable flame retardants.

Partial Biodegradable Blend for Fused Filament Fabrication: In-Process Thermal and Post-Printing Moisture Resistance

Despite the extensive research, the moisture-based degradation of the 3D-printed polypropylene and polylactic acid blend is not yet reported. This research is a part of study reported on partial biodegradable blends proposed for large-scale additive manufacturing applications. However, the previous work does not provide information about the stability of the proposed blend system against moisture-based degradation. Therefore, this research presents a combination of excessive physical interlocking and minimum chemical grafting in a partial biodegradable blend to achieve stability against in-process thermal and moisture-based degradation. In this regard, a blend of polylactic acid and polypropylene compatibilized with polyethylene graft maleic anhydride is presented for fused filament fabrication. The research implements, for the first time, an ANOVA for combined thermal and moisture-based degradation. The results are explained using thermochemical and microscopic techniques. Scanning electron microscopy is used for analyzing the printed blend. Fourier transform infrared spectroscopy has allowed studying the intermolecular interactions due to the partial blending and degradation mechanism. Differential scanning calorimetry analyzes the blending (physical interlocking or chemical grafting) and thermochemical effects of the degradation mechanism. The thermogravimetric analysis further validates the physical interlocking and chemical grafting. The novel concept of partial blending with excessive interlocking reports high mechanical stability against moisture-based degradation.

Tunable Tensile Properties of Polypropylene and Polyethylene Terephthalate Fibrillar Blends through Micro-/Nanolayered Extrusion Technology

Fiber-reinforcement is a well-established technique to enhance the tensile properties of polymer composites, which is achieved via changing the reinforcing material concentration and orientation. However, the conventional method can be costly and may lead to poor compatibility issues. To overcome these challenges, we demonstrate the use of micro-/nanolayer (MNL) extrusion technology to tune the mechanical properties of polypropylene (PP)/polyethylene terephthalate (PET) fibrillar blends. PET nanofibers-in-PP microfiber composites, with 3, 7, and 15 wt.% PET, are first prepared using a spunbond system to induce high aspect-ratio PET nanofibers. The PP/PET fibers are then reprocessed in an MNL extrusion system and subjected to shear and extensional flow fields in the channels of the uniquely designed layer multipliers. Increasing the mass flow rate and number of multipliers is shown to orient the PET nanofibers along the machine direction (MD), as confirmed via scanning electron microscopy. Tensile tests reveal that up to a 45% and 46% enhancement in elastic modulus and yield strength are achieved owing to the highly aligned PET nanofibers along the MD under strongest processing conditions. Overall, the range of tensile properties obtained using MNL extrusion implies that the properties of fiber-reinforced composites can be further tuned by employing this processing technique.

UV-Blocking, Transparent, and Antioxidant Polycyanoacrylate Films

Applications of cyanoacrylate monomers are generally limited to adhesives/glues (instant or superglues) and forensic sciences. They tend to polymerize rapidly into rigid structures when exposed to trace amounts of moisture. Transforming cyanoacrylate monomers into transparent polymeric films or coatings can open up several new applications, as they are biocompatible, biodegradable and have surgical uses. Like other acrylics, cyanoacrylate polymers are glassy and rigid. To circumvent this, we prepared transparent cyanoacrylate films by solvent casting from a readily biodegrade solvent, cyclopentanone. To improve the ductility of the films, poly(propylene carbonate) (PPC) biopolymer was used as an additive (maximum 5 wt.%) while maintaining transparency. Additionally, ductile films were functionalized with caffeic acid (maximum 2 wt.%), with no loss of transparency while establishing highly effective double functionality, i.e., antioxidant effect and effective UV-absorbing capability. Less than 25 mg antioxidant caffeic acid release per gram film was achieved within a 24-h period, conforming to food safety regulations. Within 2 h, films achieved 100% radical inhibition levels. Films displayed zero UVC (100-280 nm) and UVB (280-315 nm), and ~15% UVA (315-400 nm) radiation transmittance comparable to advanced sunscreen materials containing ZnO nanoparticles or quantum dots. Transparent films also exhibited promising water vapor and oxygen barrier properties, outperforming low-density polyethylene (LPDE) films. Several potential applications can be envisioned such as films for fatty food preservation, biofilms for sun screening, and biomedical films for free-radical inhibition.

Unique Compatibilized Thermoplastic Elastomer with High Strength and Remarkable Ductility: Effect of Multiple Point Interactions within a Rubber-Plastic Blend

In the case of thermoplastic elastomers (TPEs) based on nonpolar polypropylene (PP) and polar rubbers, a small quantity of a third component known as the compatibilizer is added to maximize the compatibility between the incompatible blend components. Generally, one part of the compatibilizer reacts with the nonpolar PP phase and the other part of the compatibilizer reacts with the polar rubber phase, which in turn produces TPEs with useful properties. Till today, there have been no reports in the literature that examine the effect of a compatibilizer that can have multifaceted interactions with the incompatible blend components for the development of TPEs with unique properties. Accordingly, here, an ethylene-acrylic ester-maleic anhydride terpolymer (E-AE-MA-TP) has been used as the compatibilizer for the preparation of TPEs based on nonpolar isotactic polypropylene (i-PP) and polar epichlorohydrin rubber (ECR). The E-AE-MA-TP compatibilizer contains ethylene groups, acrylic groups, and anhydride/acid groups along its backbone, which act as the sites for establishing multifaceted interactions with both i-PP and ECR. The compatibilization efficiency of the E-AE-MA-TP compatibilizer has been analyzed by contact angle measurements, Fourier transform infrared (FTIR) spectroscopy, tensile stress-strain studies, mixing torque profiles, rheological studies, differential scanning calorimetry (DSC), field emission scanning electron microscopy (FESEM), and atomic force microscopy (AFM) images. The particle size of the dispersed ECR domains in the i-PP matrix of the i-PP/ECR blend prominently decreases (∼90% reduction) by incorporation of a very low dosage (5 wt %) of the E-AE-MA-TP compatibilizer. The i-PP/ECR (40 wt %/60 wt %) blend containing 5 wt % compatibilizer displays outstanding mechanical properties (especially strain at break value (∼370%)), which are superior to the mechanical properties of several compatibilized TPEs (based on PP and polar rubbers) reported in the literature. The unique properties of TPEs based on i-PP and ECR in the presence of the E-AE-MA-TP compatibilizer is attributed to the efficacy of the E-AE-MA-TP compatibilizer to establish multifaceted interactions with both i-PP and ECR.

Development of Thermal Resistant FDM Printed Blends. The Preparation of GPET/PC Blends and Evaluation of Material Performance

The paper discusses the preparation of polymer blends based on the polyethylene terephthalate copolymer/polycarbonate (GPET/PC). Materials have been prepared in order to assess their applicability in the fused deposition modeling (FDM) 3D printing process. The tested key feature was the thermomechanical resistance, measured by head deflection temperature (HDT) and Vicat softening temperature (VST), the mechanical tests and dynamic mechanical thermal analysis (DMTA) were also performed. A clear relationship between the increasing content of PC in the blend properties was observed. DMTA analysis revealed significant changes in the glass transition temperature, which indicates the miscibility of this type of polymer system. The mechanical tests indicate a clear trend of stiffness and strength improvement along with the increasing share of PC phase in the structure. The increase in impact strength is also clear, however, compared to the results for a pure PC, the results obtained for GPET/PC blends are significantly lower. As part of the research, reference samples based on polyethylene terephthalate homopolymer (PET) and composite samples with addition of 10% talc were also prepared. The structure analysis for PET/PC(50/50) samples did not show miscibility. However, due to the formation of the PET crystalline phase, the thermomechanical resistance of these materials was visibly higher. Scanning electron microscopy (SEM) analysis confirmed a high degree of compatibility of the GPET/PC blend structure as indicated by the lack of visible signs of phase separation. This phenomenon is not observed for PET/PC blends, which confirms the different thermomechanical interactions of both tested polymer systems.

Multifaceted property tailoring of polyamide 6 by blending miscible and immiscible components: ternary blends of polyamide 6/polyethylene terephthalate/phenol novolac

Ternary polymer blends comprising miscible and immiscible components are examined to improve the mechanical properties of polyamide 6 (PA6) under humid and high-temperature conditions. Miscible polymers increase the glass transition temperature (T_g), owing to their strong inter-molecular interactions, while phase-separated immiscible polymers reinforce the physical properties of PA6 as filler materials. Ternary blends exhibit these combined miscible and immiscible component contributions. Thus, in this study, ternary blends comprising PA6, polyethylene terephthalate (PET, immiscible component), and phenol novolac (PN, miscible component) are prepared by melt mixing. The PA6 stiffness in the water-absorbed state is reinforced by PET. Moreover, the proposed PA6/PET/PN ternary blends exhibit higher T_g values and lower water absorption rates than those of the PA6/PET binary blend, owing to the PN contribution. The PET and PN contributions are achieved independently and can be controlled via the composition ratios of the component polymers. Multifaceted property tailoring is thus demonstrated.

Properties of polyamide 6 (PA6) under hygrothermal conditions are improved by blending polyethylene terephthalate (PET, immiscible) and phenol novolac (PN, miscible).

Fabrication of fibrillated and interconnected porous poly(ε-caprolactone) vascular tissue engineering scaffolds by microcellular foaming and polymer leaching

This paper provides a method combining eco-friendly supercritical CO₂ microcellular foaming and polymer leaching to fabricate small-diameter vascular tissue engineering scaffolds.

Tuning the compatibility to achieve toughened biobased poly(lactic acid)/poly(butylene terephthalate) blends

A series of sustainable biobased polymer blends from poly(lactic acid) (PLA) and poly(butylene terephthalate) (PBT) were fabricated and characterized. These blends are engineered to achieve optimal mechanical properties and toughness with a reactive epoxidized styrene-acrylic copolymer (ESAC) compatibilizer, and an ethylene-n-butyl-acrylate-co-glycidyl methacrylate (EBA-GMA) elastomer-based compatibilizer. The results showed that the tensile strength, modulus, flexural strength and modulus of the PBT increase, while the elongation at break and notched impact strength decrease after blending with the biopolymer PLA. The full co-continuity of PLA in PBT was confirmed at a 50/50 wt% blend ratio. The droplet size of the PLA was reduced and the distinct phases of the blends were gradually diminished with the increasing content of the ESAC compatibilizer. The increase in the complex viscosity of the blends was due to the formation of PLA-g-PBT copolymers in the blend after addition of reactive compatibilizers. The incorporation of both compatibilizers in the blends led to superior notched impact strength in comparison to only a single compatibilizer used in the blends. The synergistic effect of both compatibilizers effectively reduces the PLA droplet size and improves the dispersion of PLA in PBT as evidenced by atomic force microscopy (AFM) topography observations. The high toughness of the blends corresponds to the formation of effective EBA-GMA structures and enhanced interfacial compatibilization due to the synergistic effect of the compatibilizers.

Novel toughened biobased polymer blends from poly(lactic acid) and poly(butylene terephthalate) were developed by judicious compatibilization.