Sm-doped manganese-based Zr–Fe polymeric pillared interlayered montmorillonite for low temperature selective catalytic reduction of NOx by NH3 in metallurgical sintering flue gas

Design of Ca-type todorokite catalysts with highly active for the selective reduction of NOx by NH3 at low temperatures

Ca-type todorokite catalysts were designed and prepared by a simple redox method and applied to the selective reduction of NOx by NH3 (NH3-SCR) for the first time. Compared with the Na-type manjiroite prepared by the same method, the todorokite catalysts with different Mn/Ca ratios showed greatly improved catalytic activity for NOx reduction. Among them, Mn8Ca4 catalyst exhibited the best NH3-SCR performance, achieving 90% NOx conversion within temperature range of 70-275°C and having a high sulphur resistance. Compared to the Na-type manjiroite sample, Ca-type todorokite catalysts possessed an increased size of tunnel, resulting in a larger specific surface area. As increased the amounts of Ca doping, the Na content in Ca-type todorokite catalysts significantly decreased, providing larger amounts of Brønsted acid sites for NH3 adsorption to produce NH4+. The NH4+ species were highly active for reaction with NO + O2, playing a determining role in NH3-SCR process at low temperatures. Meanwhile, larger amounts of surface adsorbed oxygen contained over the Ca-doping samples than that over Na-type manjiroite, promoting the oxidation of NO and fast SCR processes. Over the Ca-type todorokite catalysts, furthermore, nitrates produced during the flow of NO + O2, were more active for reaction with NH3 than that over Na-type manjiroite, benefiting the occurrence of NH3-SCR process. This study provides novel insights into the design of NH3-SCR catalysts with high performance.

Low-Temperature NH3-SCR over Hierarchical MnO x Supported on Montmorillonite Prepared by Different Methods

Hierarchical MnO _x pillared or supported on montmorillonite were prepared by three methods, i.e., impregnation (IM), chemical precipitation (CP), and in situ deposition (SP). The catalysts were characterized by low-temperature N₂ adsorption (BET), XRD, XPS, SEM, TEM, H₂-TPR, NH₃-TPD, NO-TPD, TPSR, in situ DRIFTS, and evaluation of catalytic performance for NH₃-SCR. The best catalytic performance was obtained for catalysts prepared by SP in terms of activity and selectivity, obtaining >90% NO conversion with >95% selectivity to N₂ in 100-300 °C and GHSV of 70,000 h^-1. Compared to IM and CP, SP greatly simplified catalyst preparation, resulting in higher BET surface areas; a spongy pore structure; more highly dispersed, pillared MnO _x species; and higher density of acid sites distributed on catalysts surface, which all contributed to its superior performance for NH₃-SCR. The activity for low-temperature NH₃-SCR of manganese catalysts could be widely tailored by preparation methods.

Recent progress of low-temperature selective catalytic reduction of NOx with NH3 over manganese oxide-based catalysts

Selective catalytic reduction with NH3 (NH3−SCR) was the most efficient approach to mitigate the emission of nitrogen oxides (NOx). Although the conventional manganese oxide-based catalyst had gradually become a kind...

Boosting the Alkali/Heavy Metal Poisoning Resistance for NO Removal by Using Iron-Titanium Pillared Montmorillonite Catalysts

It is still a big challge to improve the alkali and heavy metal resistance of deNO_x catalysts for selective catalytic reduction (SCR) of NO_x with NH₃. In this study, a novel catalyst developed by pillaring montmorillonite with iron and titanium (Fe-Ti-MMT) was proposed. It is quite interesting that high resistance to alkaline and heavy metals has been demonstrated by using Fe-Ti-MMT catalysts. It has been demonstrated that the specific pillaring synthesis procedure and further addition of the Ti pillared sites greatly contributed to the wide active temperature window and enhanced the resistance to alkali and heavy metal. The higher ratio of active Fe²⁺ species, more active acid sites, and enhanced ammonia adsorption indicated the remarkable activity as well as K and Pb resistance. Moreover, the K and Pb poisons would promote the generation of active adsorbed NO_x species on the Fe-Ti-MMT but induce the formation of stable inactive ones on that of Fe-MMT, which greatly tuned the reaction pathways and improved the reaction rate for Ti modified Fe pillared MMT catalysts. The strategy of incorporating Ti into the Fe pillared MMT catalysts strongly provides a novel inspiration for keeping excellent NH₃-SCR performance in the presence of alkali/heavy metal for NO_x removal.