Self-assembly of granular spheres under one-dimensional vibration

Underexcitation prevents crystallization of granular assemblies subjected to high-frequency vibration

Crystallization of dry particle assemblies via imposed vibrations is a scalable route to assemble micro/macro crystals. It is well understood that there exists an optimal frequency to maximize crystallization with broad acceptance that this optimal frequency emerges because high-frequency vibration results in overexcitation of the assembly. Using measurements that include interrupted X-ray computed tomography and high-speed photography combined with discrete-element simulations we show that, rather counterintuitively, high-frequency vibration underexcites the assembly. The large accelerations imposed by high-frequency vibrations create a fluidized boundary layer that prevents momentum transfer into the bulk of the granular assembly. This results in particle underexcitation which inhibits the rearrangements required for crystallization. This clear understanding of the mechanisms has allowed the development of a simple concept to inhibit fluidization which thereby allows crystallization under high-frequency vibrations.

Self-organization of agitated microspheres on various substrates

The vibration dynamics of relatively large granular grains is extensively treated in the literature, but comparable studies on the self-assembly of smaller agitated beads are lacking. In this work, we investigate how the particle properties and the properties of the underlying substrate surface affect the dynamics and self-organization of horizontally agitated monodisperse microspheres with diameters between 3 and 10 μm. Upon agitation, the agglomerated hydrophilic silica particles locally leave traces of particle monolayers as they move across the flat uncoated and fluorocarbon-coated silicon substrates. However, on the micromachined silicon tray with relatively large surface roughness, the agitated silica agglomerates form segregated bands reminiscent of earlier studies on granular suspensions or Faraday heaps. On the other hand, the less agglomerated hydrophobic polystyrene particles form densely occupied monolayer arrangements regardless of the underlying substrate. We explain the observations by considering the relevant adhesion and friction forces between particles and underlying substrates as well as those among the particles themselves. Interestingly, for both types of microspheres, large areas of the fluorocarbon-coated substrates are covered with densely occupied particle monolayers. By qualitatively examining the morphology of the self-organized particle monolayers using the Voronoi approach, it is understood that these monolayers are highly disordered, i.e., multiple symmetries coexist in the self-organized monolayers. However, more structured symmetries are identified in the monolayers of the agitated polystyrene microspheres on all the substrates, albeit not all precisely positioned on a hexagonal lattice. On the other hand, both the silica and polystyrene monolayers on the bare silicon substrates transition into less disordered structures as time progresses. Using Kelvin probe force microscopy measurements, we show that due to the tribocharging phenomenon, the formation of particle monolayers is promoted on the fluorocarbon surface, i.e., a local electrostatic attraction exists between the particle and the substrate.

Soft Actuators Made of Discrete Grains

Recent work has demonstrated the potential of actuators consisting of bulk elastomers with phase-changing inclusions for generating high forces and large volumetric expansions. Simultaneously, granular assemblies have been shown to enable tunable properties via different packings, dynamic moduli via jamming, and compatibility with various printing methods via suspension in carrier fluids. Herein, granular actuators are introduced, which represent a new class of soft actuators made of discrete grains. The soft grains consist of a hyperelastic shell and multiple solvent cores. Upon heating, the encapsulated solvent cores undergo liquid-to-gas phase change, inducing rapid and strong volumetric expansion of the hyperelastic shell up to 700%. The grains can be used independently for micro-actuation, or in granular agglomerates for meso- and macroscale actuation, demonstrating the scalability of the granular actuators. Furthermore, the active grains can be suspended in a carrier resin or solvent to enable printable soft actuators via established granular material processing techniques. By combining the advantages of phase-change soft actuation and granularity, this work presents the opportunity to realize soft actuators with tunable bulk properties, compatibility with self-assembly techniques, and on-demand reconfigurability.

Structural evolution of granular cubes packing during shear-induced ordering

Packings of granular particles may transform into ordered structures under external agitation, which is a special type of out-of-equilibrium self-assembly. Here, evolution of the internal packing structures of granular cubes under cyclic rotating shearing has been analyzed using magnetic resonance imaging techniques. Various order parameters, different types of contacts and clusters composed of face-contacting cubes, as well as the free volume regions in which each cube can move freely have been analyzed systematically to quantify the ordering process and the underlying mechanism of this granular self-assembly. The compaction process is featured by a first rapid formation of orientationally ordered local structures with faceted contacts, followed by further densification driven by free-volume maximization with an almost saturated degree of order. The ordered structures are strongly anisotropic with contacting ordered layers in the vertical direction while remaining liquid-like in the horizontal directions. Therefore, the constraint of mechanical stability for granular packings and the thermodynamic principle of entropy maximization are both effective in this system, which we propose can be reconciled by considering different depths of supercooling associated with various degrees of freedom.

DEM Study on the Segregation of a Non-Spherical Intruder in a Vibrated Granular Bed

The segregation process of a single large intruder in a vibrated bed of small particles has been widely studied, but most previous studies focused on spherical intruders. In this work, the discrete element method was used to study the effects of vibration conditions and intruder shape on the dimensionless ascending velocity (va) of the intruder. The intruder was in a prolate shape with aspect ratio varied but its equivalent diameter fixed. Three equivalent diameters, namely volume-equivalent diameter, surface-area-equivalent diameter, and Sauter diameter, were used. It was found that va increases and then decreases with the rise of the dimensionless vibration amplitude (Ad) and the dimensionless vibration frequency (fd), and va increases with the decrease of the sphericity of the intruder (Φ). Moreover, the porosity variation in the vibrated bed and the granular temperature were analyzed, which can be linked to the change of va. It was further found that va can be uniformly correlated to Ad·fd0.5, while the critical change of the response of va to Ad and fd occurs at Γ = 4.83, where Γ is the vibration intensity. Based on these findings, a piecewise equation was proposed to predict va as a function of Ad, fd, and Φ.

Granular flow of cylinder-like particles in a cylindrical hopper under external pressure based on DEM simulations

Granular flow is widely found in nature or industrial production. Although the external driving force significantly affects the dynamic behavior of a granular system, a large number of numerical simulations have been conducted to study granular flows driven by gravity. In this study, a superquadric equation was used to construct spherical and cylindrical elements, and the flow processes of granular materials under external pressure were simulated by the discrete element method. To examine the validity of the DEM model, the Janssen effect of spherical particles, the static packing of cylindrical particles and the flow process of spherical particles under external pressure are simulated and compared with the previous experimental and theoretical results. Subsequently, the effects of blockiness, orifice diameter, and particle friction on the flow characteristics are investigated. Results show that the flow rate of spherical particles increases as the external pressure and opening diameter increase or the particle friction decreases. However, the flow rate of cylindrical particles decreases as the blockiness parameter increases, and the external pressure has little effect on the flow rate of the cylindrical particles when the blockiness parameter is greater than 4. Furthermore, the external pressure causes a change in the flow pattern of granular systems. In a gravity-driven granular flow, cylindrical particles appear in funnel flow, and spherical particles in both mass and funnel flows. In a pressure-driven granular flow, spherical particles appear in mass flow, and cylindrical particles in both mass and funnel flows. The critical height of the transition between mass and funnel flows decreases with increasing external pressure and eventually reaches a steady state. Meanwhile, the critical height increases with the blockiness parameter, which indicates that more cylindrical than spherical particles appear in funnel flow. Finally, the basic flow characteristics of granular materials under external pressure are further analyzed by the velocity uniformity index, the normal contact force between particles, and the bottom pressure. Overall, the numerical results are useful for understanding the changes in the flow characteristics of spherical and cylindrical granular materials under external pressure, and further provide guidance for the appropriate design and optimization of cylindrical hoppers.

Bimodal self-assembly of granular spheres under vertical vibration

As granular particles in a packing are athermal, their self-assembly has to be realized with the input of energy via walls. But different manners of energy input, e.g., through tapping or shearing walls, have not been discriminated previously. We address this problem in the self-assembly of identical granular spheres in prism-like containers subjected to one-dimensional (1D) vertical vibration by numerical simulations. The edge lengths or diameter of the containers are the integer multiples of the particle diameter. When energy is input with the vibration, the particles can self-assemble into mainly mixed FCC (face-centred-cubic) and HCP (hexagonal-close-packed) structures from the bottom wall and/or the side walls. According to different movements of the walls, the shear-induced and tap-induced self-assemblies are distinguished. These two self-assembly modes can emerge solely or simultaneously, with different but overlapping regions in the vibration amplitude and frequency phase diagram. The structures of the self-assembly from the two modes also present different features, suggesting different formation mechanisms. Moreover, it is found that the close-packed planes of the ordered clusters formed from different walls are often misaligned, leading to conflicts in the self-assembly of the whole system. These findings are helpful for both the understanding and controlling of the self-assembly of granular particles and other similar athermal and low-thermal systems.