Chitosan pyrolysis in the presence of a ZnCl2/NaCl salts for carbons with electrocatalytic activity in oxygen reduction reaction in alkaline solutions

The one-step carbonization of low cost and abundant chitosan biopolymer in the presence of salt eutectics ZnCl2/NaCl results in nitrogen-doped carbon nanostructures (8.5 wt.% total nitrogen content). NaCl yields the spacious 3D structure, which allows external oxygen to easily reach the active sites for the oxygen reduction reaction (ORR) distinguished by their high onset potential and the maximum turnover frequency of 0.132 e site⁻1 s⁻1. Data show that the presence of NaCl during the synthesis exhibits the formation of pores having large specific volumes and surface (specific surface area of 1217 m2 g-1), and holds advantage by their pores characteristics such as their micro-size part, which provides a platform for mass transport distribution in three-dimensional N-doped catalysts for ORR. It holds benefit over sample pre-treated with LiCl in terms of the micropores specific volume and area, seen as their percentage rate, measured in the BET. Therefore, the average concentration of the active site on the surface is larger.

Renewable lignin-derived heteroatom-doped porous carbon nanosheets as an efficient oxygen reduction catalyst for rechargeable zinc-air batteries

Lignin upgrading to various functional products is promising to realize high-value utilization of low-cost and renewable biomass waste, but is still in its infancy. Herein, using industry waste lignosulfonate as the biomass-based carbon source and urea as the dopant, we constructed a heteroatom-doped porous carbon nanosheet structure by a simple NaCl template-assisted pyrolytic strategy. Through the synergistic effect of the NaCl template and urea, the optimized lignin-derived porous carbon catalyst with high content of active nitrogen species and large specific surface area can be obtained. As a result, the fabricated catalysts exhibited excellent electrocatalytic oxygen reduction activity, as well as good methanol tolerance and stability, comparable to that of commercial Pt/C. Moreover, rechargeable Zn-air batteries assembled with this electrocatalyst have a peak power density of up to 150 mW cm-2 and prominent long-term cycling stability. This study offers an inexpensive and efficient way for the massive production of highly active metal-free catalysts from the plentiful, inexpensive and environmentally friendly lignin, offering a good direction for biomass waste recycling and utilization.

Al-MOF-derived porous carbon-modified Pt/C catalyst for constructing a high-performance super fuel cell via an ORR + EDLC parallel-discharge mechanism

In order to reduce the high polarization caused by the hysteresis effect of O2 diffusion and boost the power density of oxygen cathodes under a transient heavy load, an Al-MOF-derived porous carbon-modified Pt/C catalyst is proposed as a new capacitive ORR catalyst to construct super fuel cells (SFCs) via an ORR + EDLC dual-discharge parallel process. Herein, a capacitive porous carbon material (BTCC-2) with a large specific surface area (SSA) and high graphitization was synthesized via one-step carbonization of Al-MOFs (Al-BTC). After compounding BTCC-2 with commercial Pt/C catalysts, electrochemical tests were performed and revealed that the composite with 40% BTCC-2 provided the highest transient discharge performance. Moreover, the composite had a higher onset potential and limiting current density (5.236 mA cm-2) than Pt/C and a half-wave potential (0.833 V) comparable to that of Pt/C. The abundant pore structure and large surface of BTCC-2 greatly increased the interaction between oxygen and the catalyst surface. Besides, the contained BTCC-2 serve as a significant power bank to remarkably buffer and relieve the rapidly decreasing output voltage under an instant heavy load owing to the oxygen deficiencies in a Zn-air battery through the ORR + EDLC dual-parallel-discharge process. The proposed SFC design has potential as a universal method to solve the sluggish ORR process and provide high transient power density for fuel cell-driven vehicles.

3D Carbon Microspheres with a Maze-Like Structure and Large Mesopore Tunnels Built From Rapid Aerosol-Confined Coherent Salt/Surfactant Templating

Hierarchically porous carbons with tailor-made properties are essential for applications wherein rich active sites and fast mass transfer are required. Herein, a rapid aerosol-confined salt/surfactant templating approach is proposed for synthesizing hierarchically porous carbon microspheres (HPCMs) with a maze-like structure and large mesopore tunnels for high-performance tri-phase catalytic ozonation. The confined assembly in drying microdroplets is crucial for coherent salt (NaCl) and surfactant (F127) dual templating without macroscopic phase separation. The HPCMs possess tunable sizes, a maze-like structure with highly open macropores (0.3-30 µm) templated from NaCl crystal arrays, large intrawall mesopore tunnels (10-45 nm) templated from F127, and rich micropores (surface area >1000 m2 g-1 ) and oxygen heteroatoms originated from NaCl-confined carbonization of phenolic resin. The structure formation mechanism of the HPCMs and several influencing factors on properties are elaborated. The HPCMs exhibit superior performance in gas-liquid-solid tri-phase catalytic ozonation for oxalate degradation, owing to their hierarchical pore structure for fast mass transfer and rich defects and oxygen-containing groups (especially carbonyl) for efficient O3 activation. The reactive oxygen species responsible for oxalate degradation and the influences of several structure parameters on performance are discussed. This work may provide a platform for producing hierarchically porous materials for various applications.

In-situ gas foaming synthesis of N, S-rich co-doped hierarchically ordered porous carbon as an efficient oxygen reduction reaction catalyst

The design and manufacture of cost-effective and efficient oxygen reduction reaction (ORR) catalysts is critical to the widespread application of multiple energy conversion devices. Herein, a combination of in-situ gas foaming and the hard template method is proposed to construct the N, S-rich co-doped hierarchically ordered porous carbon (NSHOPC) as an effective metal-free electrocatalyst for ORR via carbonizing a mixture of polyallyl thiourea (PATU) and thiourea in silica colloidal crystal template (SiO₂-CCT) voids. Benefiting from the hierarchically ordered porous (HOP) architectures and the mass doping of N and S, NSHOPC displays excellent ORR activities (the half-wave potential of 0.889 V in 0.1 M KOH and 0.786 V in 0.5 M H₂SO₄) and long-term stability, which are all better than those of Pt/C. As the air cathode in a Zn-air battery (ZAB), NSHOPC exhibits a high peak power density of 174.6 mW·cm^-2 and long-term discharge stability. The remarkable performance of the as-synthesized NSHOPC signifies broad prospects for actual applications in energy conversion devices.

Solid-state self-catalyzed growth of N-doped carbon tentacles on an M(Fe, Co)Se surface for rechargeable Zn-air batteries

A scalable and facile solid-catalyzed growth approach is reported to integrate N-doped carbon tentacles with metal selenide nanoparticles, showing great potential for mass production of non-precious metal catalysts for rechargeable Zn-air batteries.

Carbon-Based Electrocatalysts for Acidic Oxygen Reduction Reaction

Oxygen reduction reaction (ORR) is vital for clean and renewable energy technologies, which require no fossil fuel but catalysts. Platinum (Pt) is the best-known catalyst for ORR. However, its high cost and scarcity have severely hindered renewable energy devices (e.g., fuel cells) for large-scale applications. Recent breakthroughs in carbon-based metal-free electrochemical catalysts (C-MFECs) show great potential for earth-abundant carbon materials as low-cost metal-free electrocatalysts towards ORR in acidic media. This article provides a focused, but critical review on C-MFECs for ORR in acidic media with an emphasis on advances in the structure design and synthesis, fundamental understanding of the structure-property relationship and electrocatalytic mechanisms, and their applications in proton exchange membrane fuel cells. Current challenges and future perspectives in this emerging field are also discussed.

Zn(II)-MOF derived N-doped carbons achieve marked ORR activity in alkaline and acidic media

A highly efficient metal-free N-doped carbon electrocatalyst toward oxygen reduction was obtained by one-pot pyrolysis of a single Zn(II)-MOF with mixed azolate and terephthalate ligands, demonstrating E_1/2 of 0.88 V (vs. RHE) in 0.1 M KOH, and 0.79 V (vs. RHE) in 0.5 M H₂SO₄. It represents one of the best metal-free N-doped carbon electrocatalysts for the acidic ORR.

3D porous carbon conductive network with highly dispersed Fe-Nxsites catalysts for oxygen reduction reaction

Intrinsic activity and reactive numbers are considered two important factors in oxygen reduction reaction (ORR) catalysts. Herein, we report the rational design and synthesis of a strongly coupled hybrid material comprising of FeZn nanoparticles (FeZn NPs) supported by a three-dimensional carbon conductive network (FeZn NPs@3D-CN) for increased ORR performance. Fe-N-C sites can offer high intrinsic activity owing to the unique bonding and oxygen vacancies, and the carbon conductive network facilitating the exposure to active sites, and increasing electron transport. Because of the synergetic effect of the conductive networks containing Fe-N-C and polyaniline, the catalysts exhibited ORR activity in an alkaline medium via a four-electron transfer process. FeZn NPs@3D-CN exhibited outstanding performance with a limited current density (6.2 mA cm^-2), the Tafel slope (81.19 mV dec^-1), and stability (23 mV negative shift after 2000 cycles), which were superior to those of 20% Pt/C (5.7 mA cm^-2, 75.1 mV dec^-1, 36 mV negative shift after 2000 cycles). This research highlights the effect of conductive networks expanding pathways and reducing the resistance of mass transport, which is a facile method to generate superior ORR electrocatalysts.

Identification of Catalytic Active Sites for Durable Proton Exchange Membrane Fuel Cell: Catalytic Degradation and Poisoning Perspectives

Recent progress in synthetic strategies, analysis techniques, and computational modeling assist researchers to develop more active catalysts including metallic clusters to single-atom active sites (SACs). Metal coordinated N-doped carbons (M-N-C) are the most auspicious, with a large number of atomic sites, markedly performing for a series of electrochemical reactions. This perspective sums up the latest innovative and computational comprehension, while giving credit to earlier/pioneering work in carbonaceous assembly materials towards robust electrocatalytic activity for proton exchange membrane fuel cells via inclusive performance assessment of the oxygen reduction reaction (ORR). M-N_x -C_y are exclusively defined active sites for ORR, so there is a unique possibility to intellectually design the relatively new catalysts with much improved activity, selectivity, and durability. Moreover, some SACs structures provide better performance in fuel cells testing with long-term durability. The efforts to understand the connection in SACs based M-N_x -C_y moieties and how these relate to catalytic ORR performance are also conveyed. Owing to comprehensive practical application in the field, this study has covered very encouraging aspects to the current durability status of M-N-C based catalysts for fuel cells followed by degradation mechanisms such as macro-, microdegradation, catalytic poisoning, and future challenges.

Template-free construction of hollow mesoporous carbon spheres from a covalent triazine framework for enhanced oxygen electroreduction

The construction of hollow mesoporous carbon nanospheres (HMCS) avoiding the use of traditional soft/hard templates is highly desired for nanoscience yet challenging. Herein, we report a simple and straightforward template-free strategy for preparing nitrogen, sulfur dual-doped HMCSs (N/S-HMCSs) as oxygen reduction reaction (ORR) electrocatalysts. The unique hollow spherical and mesoporous structure was in-situ formed via a thermally initiated hollowing pathway from an elaborately engineered covalent triazine framework. Regulation of pyrolysis temperatures contributed to precisely tailoring of the shell thickness of HMCSs. The resulting N/S-HMCS₉₀₀ (pyrolyzed at 900 °C) possessed high N and S contents, large specific surface areas, rich and uniform mesopores distribution. Consequently, as a metal-free ORR electrocatalyst, N/S-HMCS₉₀₀ exhibits a high half-wave potential, excellent methanol tolerance and great long-term durability. Additionally, density functional theory calculations demonstrate that N, S-dual dopant can create extra active sites with higher catalytic activity than the isolated N-dopant. This strategy provides new insights into the construction of hollow and mesoporous multi-heteroatom-doped carbon materials with tunable nanoarchitecture for various electrochemical applications.

Synergistic Modulation of Carbon-Based, Precious-Metal-Free Electrocatalysts for Oxygen Reduction Reaction

Developing alternatives to noble-metal-based catalysts toward the oxygen reduction reaction (ORR) process plays a key role in the application of low-temperature fuel cells. Carbon-based, precious-metal-free electrocatalysts are of great interest due to their low cost, abundant sources, active catalytic performance, and long-term stability. They are also supposed to feature intrinsically high activity and highly dense catalytic sites along with their sufficient exposure, high conductivity, and high chemical stability, as well as effective mass transfer pathways. In this Review, we focus on carbon-based, precious-metal-free nanocatalysts with synergistic modulation of active-site species and their exposure, mass transfer, and charge transport during the electrochemical process. With this knowledge, perspectives on synergistic modulation strategies are proposed to push forward the development of Pt-free ORR catalysts and the wide application of fuel cells.

Short-range amorphous carbon nanosheets for oxygen reduction electrocatalysis

Selectively creating active sites that can work well in different media as much as possible remains an open challenge for the widespread application of sustainable metal air batteries and fuel cells. Herein, short-range amorphous nitrogen-doped carbon nanosheets (NCS) coupled with partially graphitized porous carbon architecture were reported, and were prepared via flexible salt-assisted calcination strategy and followed by a simple cleaning process. The short-range amorphous structure not only significantly promotes the exposure of electrochemically active sites of carbon defects with less protonation in acidic medium, but also maintains the structural stability and electron conduction of the NCS. This unique structure endows the NCS (0.832 V) with efficient ORR electrocatalytic performance with a high half-wave potential (E 1/2) comparable to that of commercial Pt/C (0.837 V) in alkaline electrolyte and an impressive E 1/2 of 0.64 V in harsh acidic medium, making it outstanding among the reported analogous metal-free carbon electrocatalysts. In addition, the NCS manifests robust stability for ORR electrocatalysis with little change in the catalytic activity after accelerated stability tests. This work will provide a feasible inspiration to the construction of carbon nanomaterials with high active site density for efficient energy conversion-related electrochemical reactions.

Tri-(Fe/F/N)-doped porous carbons as electrocatalysts for the oxygen reduction reaction in both alkaline and acidic media

Developing a low cost, sustainable and high-performance precious-metal free catalyst to replace platinum (Pt)-based catalysts for the oxygen reduction reaction (ORR) in fuel cells has recently attracted significant attention. It is crucial to produce more abundant and more uniformly dispersed ORR active sites for improving the ORR performance of the catalyst. Herein, we synthesized tri-(Fe/F/N)-doped porous carbons as high-efficiency electrocatalysts for the ORR by using Fe-zeolitic imidazolate framework-8 (Fe-ZIF-8) and ammonium fluoride as precursors. The results indicate that the as-prepared FeFNC-5 catalysts exhibit superior ORR activity, methanol tolerance, and long-term stability compared to commercial 20 wt% Pt/C in both alkaline and acidic media because of the abundant and dispersed Fe-N_x and pyridinic-N active sites, high specific surface area, and hierarchical porous structure. This work provides a new method and insights into the synthesis of Fe, F, and N triple-doped porous carbons as high-efficiency ORR electrocatalysts.

Zinc, sulfur and nitrogen co-doped carbon from sodium chloride/zinc chloride-assisted pyrolysis of thiourea/sucrose for highly efficient oxygen reduction reaction in both acidic and alkaline media

Zn and N co-doped carbon (Zn-N-C) shows encouraging catalytic stability for oxygen reduction reaction (ORR) because of the fulfilled d orbital of Zn, but its catalytic activity is not satisfactory. Herein, hierarchically porous Zn, S and N co-doped carbon (Zn-S-N-C) with large specific surface area (2433 m² g^-1) and pore volume (3.007 cm³ g^-1) is synthesized by using NaCl/ZnCl₂-assisted pyrolysis of sucrose and thiourea. The Zn-S-N-C catalyst exhibits superior ORR activity with half-wave potentials (E_1/2) up to 0.774 V in 0.1 M HClO₄ and 0.894 V in 0.1 M KOH, good ORR stability with 19- and 4-mV loss in E_1/2 values after 10,000 potential cycles in 0.1 M HClO₄ and 0.1 M KOH, respectively, and excellent methanol tolerance. The good ORR performance of Zn-S-N-C can be attributed to its enhanced intrinsic ORR activity resulting from the formation of S, N doped carbon and ZnS in Zn-S-N-C, its hierarchically porous structure resulting from the pore-forming roles played by ZnCl₂, NaCl and thiourea, and its improved graphitization degree resulting from the added ZnCl₂ during Zn-S-N-C synthesis. This work will provide a novel strategy for the synthesis of hierarchically porous Zn, S and N co-doped carbon materials for ORR.

Defect Engineering for Fuel-Cell Electrocatalysts

The commercialization of fuel cells, such as proton exchange membrane fuel cells and direct methanol/formic acid fuel cells, is hampered by their poor stability, high cost, fuel crossover, and the sluggish kinetics of platinum (Pt) and Pt-based electrocatalysts for both the cathodic oxygen reduction reaction (ORR) and the anodic hydrogen oxidation reaction (HOR) or small molecule oxidation reaction (SMOR). Thus far, the exploitation of active and stable electrocatalysts has been the most promising strategy to improve the performance of fuel cells. Accordingly, increasing attention is being devoted to modulating the surface/interface electronic structure of electrocatalysts and optimizing the adsorption energy of intermediate species by defect engineering to enhance their catalytic performance. Defect engineering is introduced in terms of defect definition, classification, characterization, construction, and understanding. Subsequently, the latest advances in defective electrocatalysts for ORR and HOR/SMOR in fuel cells are scientifically and systematically summarized. Furthermore, the structure-activity relationships between defect engineering and electrocatalytic ability are further illustrated by coupling experimental results and theoretical calculations. With a deeper understanding of these complex relationships, the integration of defective electrocatalysts into single fuel-cell systems is also discussed. Finally, the potential challenges and prospects of defective electrocatalysts are further proposed, covering controllable preparation, in situ characterization, and commercial applications.

A NH4Cl–NaCl mixed salts assisted pyrolysis route for preparation of a high performance Fe/N/C oxygen reduction reaction catalyst

A mixed salts NH₄Cl + NaCl assisted pyrolysis approach is presented to prepare a highly efficient Fe/N/C electrocatalyst for the oxygen reduction reaction under both acidic and basic conditions.

A cellulose dissolution and encapsulation strategy to prepare carbon nanospheres with ultra-small size and high nitrogen content for the oxygen reduction reaction

Space-confined pyrolysis of microcrystalline cellulose (MCC) to prepare ultra-small N-doped carbon nanospheres (NCNs) with high nitrogen content and superior ORR performance.

An environmentally friendly strategy to prepare nitrogen-rich hierarchical porous carbon for high-performance supercapacitors

A green route modulated by the addition of CaCl₂ during the potassium compound-assisted synthesis is developed for the first time for the synthesis of NRHPC.

Fabrication of an N-doped mesoporous bio-carbon electrocatalyst efficient in Zn–air batteries by an in situ gas-foaming strategy

An N-doped bio-carbon catalyst with a hierarchical interconnected macro/meso-porous structure and high specific surface area exhibited significantly enhanced electrocatalytic activity.