Coating of polydopamine on polyurethane open cell foams to design soft structured supports for molecular catalysts

Recent progress in surface engineering methods and advanced applications of flexible polymeric foams

Polymeric foams, also known as three-dimensional (3D) polymeric sponges, are lightweight, flexible, compressible, and possess a high surface area compared with other bulk polymers. These sponges have traditionally been used for mattresses or seat cushions in homes, offices, aircraft, automobiles, and trains, and to insulate against heat, electricity, and noise. Recently, the demand for modern materials has expanded the application of polymeric foams to various high-value technologies, including in areas that need high flame retardancy, flame sensors, oil/water separation, metal adsorption, solar steam generation, piezoresistivity, electromagnetic interference shielding, thermal energy storage, catalysis, supercapacitors, batteries, and triboelectric energy harvesting. Proper modification of foams is a prerequisite for their use in high-value applications. Several new strategies for the surface coating of 3D porous foams and novel emerging applications have been recently developed. Therefore, in this review, current advances in the field of surface coating and the application of 3D polymeric foams are discussed. A brief background on 3D polymeric foams, including the unique properties and benefits of polymeric sponges and their routes of synthesis, is presented. Different coating strategies for polymeric sponges are discussed, and their advantages and drawbacks are highlighted. Different advanced applications of polymeric sponges, in conjunction with specific and detailed examples of the above-mentioned applications, are also described. Finally, challenges and potential applications related to the coating of polymeric foams are discussed. We envisage that this review will be useful to facilitate further research, promote continued efforts on the advanced applications mentioned above, and provide new stimuli for the design of novel polymeric sponges for future modern applications.

Polydopamine-Coated Polyurethane Foam as a Structured Support for the Development of an Easily Reusable Heterogeneous Photocatalyst Based on Eosin Y

An easy-to-handle eosin Y-based heterogeneous photocatalyst was prepared by post-functionalization of a polydopamine-coated open cell polyurethane foam (PDA@PUF) via the silanization of the adhesive layer with 3-(triethoxysilyl)propan-1-amine (APTES) and the subsequent EDC-mediated coupling of the resulting amino-functionalized foam with eosin Y. The obtained macroscopic material, EY-APTES@PDA@PUF, showed good efficiency and excellent reusability, in an easy-to-carry “dip-and-play” mode for at least six runs as photocatalyst for the aerobic oxidation of 2-methyl-5-nitroisoquinolin-2-ium iodide to the corresponding isoquinolone. Subsequent investigation of the catalytic efficiency of EY-APTES@PDA@PUF for the oxidation of sulfides to sulfoxides, however, evidenced non-negligible eosin Y leaching, leading to a progressive deactivation of the catalytic foam in this case. Two alternative synthetic protocols for the preparation of the macroscopic photocatalyst were next explored to avoid eosin Y leaching. In both cases however, cycling tests also highlighted a progressive deactivation of the catalytic foams in sulfide-to-sulfoxide oxidation reactions.

Synthesis of Superhydrophobic/Superoleophilic stearic acid and Polymer-modified magnetic polyurethane for Oil-Water Separation: Effect of polymeric nature

The superhydrophobic/superoleophilic materials based on polyurethane foams have been layered with three different polymers and extensive modification with iron/magnetic nanocomposite. The general desires are to study the effect of the polymer layer and to eliminate the oil contaminant from the oil-water system which is crucial due to the development of environmental technologies. These materials were generated by facile dip-coating two-step method on the polyurethane foams (PUF) surface. PUF was directly layered with polydopamine/polypyrrole/polyaniline (PDA/PPy/PANI) and incorporated with Fe-SA (stearic acid) nanocomposites by ultrasonication and refluxing. In addition, characterization by FTIR, SEM/EDX, XRD, and TGA presented that the polymer layer and Fe-SA nanocomposites successfully covered the PUF surface caused by the chelating interaction between the carboxylates and active sites on iron particles due to intermolecular hydrogen bond interaction. Interestingly, the water contact angle (WCA) measurement of the nanocomposites displayed that the contact angle significantly improved up to 164°. After 20 cycles of oil absorption capacity, the WCA steadily remained up to 153° indicating powerful superhydrophobic properties of the materials. Furthermore, the oil absorption capacity of the materials was evaluated using typical oil-water separation methods such as reusability, separation efficiency, and oil permeate flux. The results exhibited that the modified PUFs have enhanced the absorption capacity up to 44 times the foam weight, 99 % separation efficiency, and about 8000 L.m-2.h-1 oil flux. For oil removal, the dyed oil phase was rapidly absorbed within 2 s confirming the highly used products for a wide area of oil-water separation. PDA-coated PUF nanocomposites obtained the most outstanding results due to their remarkable interfacial adhesion properties which provide larger active functional groups for hydrogen bonding interaction on PUF surface and Fe-SA nanocomposites.