Exceptionally stable quantum dot/siloxane hybrid encapsulation material for white light-emitting diodes with a wide color gamut

Direct Optical Patterning of Quantum Dots: One Strategy, Different Chemical Processes

Patterning, stability, and dispersion of the semiconductor quantum dots (scQDs) are three issues strictly interconnected for successful device manufacturing. Recently, several authors adopted direct optical patterning (DOP) as a step forward in photolithography to position the scQDs in a selected area. However, the chemistry behind the stability, dispersion, and patterning has to be carefully integrated to obtain a functional commercial device. This review describes different chemical strategies suitable to stabilize the scQDs both at a single level and as an ensemble. Special attention is paid to those strategies compatible with direct optical patterning (DOP). With the same purpose, the scQDs' dispersion in a matrix was described in terms of the scQD surface ligands' interactions with the matrix itself. The chemical processes behind the DOP are illustrated and discussed for five different approaches, all together considering stability, dispersion, and the patterning itself of the scQDs.

Organic Thermoelectric Nanocomposites Assembled via Spraying Layer-by-Layer Method

Thermoelectric (TE) materials have been considered as a promising energy harvesting technology for sustainably providing power to electronic devices. In particular, organic-based TE materials that consist of conducting polymers and carbon nanofillers make a large variety of applications. In this work, we develop organic TE nanocomposites via successive spraying of intrinsically conductive polymers such as polyaniline (PANi) and poly(3,4-ethylenedioxy- thiophene):poly(styrenesulfonate) (PEDOT:PSS) and carbon nanofillers, and single-walled carbon nanotubes (SWNT). It is found that the growth rate of the layer-by-layer (LbL) thin films, which comprise a PANi/SWNT-PEDOT:PSS repeating sequence, made by the spraying method is greater than that of the same ones assembled by traditional dip coating. The surface structure of multilayer thin films constructed by the spraying approach show excellent coverage of highly networked individual and bundled SWNT, which is similarly to what is observed when carbon nanotubes-based LbL assemblies are formed by classic dipping. The multilayer thin films via the spray-assisted LbL process exhibit significantly improved TE performances. A 20-bilayer PANi/SWNT-PEDOT:PSS thin film (~90 nm thick) yields an electrical conductivity of 14.3 S/cm and Seebeck coefficient of 76 μV/K. These two values translate to a power factor of 8.2 μW/m·K², which is 9 times as large as the same films fabricated by a classic immersion process. We believe that this LbL spraying method will open up many opportunities in developing multifunctional thin films for large-scaled industrial use due to rapid processing and the ease with which it is applied.

Siloxane Hybrid Material-Encapsulated Highly Robust Flexible μLEDs for Biocompatible Lighting Applications

Flexible micro-light-emitting diodes (f-μLEDs) have been regarded as an attractive light source for the next-generation human-machine interfaces, thanks to their noticeable optoelectronic performances. However, when it comes to their practical utilizations fulfilling industrial standards, there have been unsolved reliability and durability issues of the f-μLEDs, despite previous developments in the high-performance f-μLEDs for various applications. Herein, highly robust flexible μLEDs (f-HμLEDs) with 20 × 20 arrays, which are realized by a siloxane-based organic-inorganic hybrid material (SHM), are reported. The f-HμLEDs are created by combining the f-μLED fabrication process with SHM synthesis procedures (i.e., sol-gel reaction and successive photocuring). The outstanding mechanical, thermal, and environmental stabilities of our f-HμLEDs are confirmed by a host of experimental and theoretical examinations, including a bending fatigue test (10⁵ bending/unbending cycles), a lifetime accelerated stress test (85 °C and 85% relative humidity), and finite element method simulations. Eventually, to demonstrate the potential of our f-HμLEDs for practical applications of flexible displays and/or biomedical devices, their white light emission due to quantum dot-based color conversion of blue light emitted by GaN-based f-HμLEDs is demonstrated, and the biocompatibility of our f-HμLEDs is confirmed via cytotoxicity and cell proliferation tests with muscle, bone, and neuron cell lines. As far as we can tell, this work is the first demonstration of the flexible μLED encapsulation platform based on the SHM, which proved its mechanical, thermal, and environmental stabilities and biocompatibility, enabling us to envisage biomedical and/or flexible display applications using our f-HμLEDs.

Superior hydrophobic silica-coated quantum dot for stable optical performance in humid environments

Quantum dot (QD) features many exceptional optical performances but is also vulnerable to moisture which results in structural damage and luminescent decrease. This work provided and fabricated a novel superior hydrophobic methylated core/shell silica-coated QD (MSQ) for high water stability. QD was coated with a silica shell and then surface-methylated by trimethyl silane. Mercaptopropyl trimethoxy silane, tetraethyl orthosilicate, and ethoxy trimethyl silane were utilized as the ligand exchanger, the raw material of silica, and the surface modification, respectively. Characterization results illustrated the core/shell structure of MSQ. In addition, its water contact angle was up to 159.6°. QD-, silica-coated QD(SQ)-, and MSQ-silicone were made and displayed similar absorption, emission, and excitation spectra but different water stabilities. The photoluminescence intensity and photoluminescence quantum yield of MSQ-silicone hardly changed during 15 d of water immersion, in contrast to the dramatical decrease of other two kinds of composite silicone. Specifically, the photoluminescence quantum yield decreases of MSQ-, SQ-, and QD-silicone were 1%, 40%, and 43%, respectively. Therefore, MSQ had a much better water stability. The superior hydrophobic methylated silica-coated QD has a great potential to realize the long-term working stability in a humid environment and the wider application in diverse fields.

Alloyed Green-Emitting CdZnSeS/ZnS Quantum Dots with Dense Protective Layers for Stable Lighting and Display Applications

Alloyed green-emitting CdZnSeS/ZnS quantum dots (QDs) demonstrate potential applications in solid-state lighting and displays owing to their various advantages, such as high color purity, light conversion efficiency, and color rendering index. However, their applications in white light-emitting diodes (WLEDs) are limited by their poor photostabilities on blue-emitting gallium nitride (GaN) LED chips. In this study, the effect of the specific surface area (SSA) in the coating layers on the photostabilities of QDs was investigated. SSA was adjusted by controlling the proportions of dense aluminum oxide (AlO_X) layers and porous silica dioxide (SiO₂) layers to fabricate QD protective layers via a catalyst-free sol-gel method. The results showed that the synthesized AlO_X possessing the lowest SSA among the synthesis protective layers presented the best QD photostabilities on the LED chips. Moreover, they exhibited a 9.9-fold increase in the operational lifetime (T₈₀) compared to that of pristine QDs. In addition, the QD-based WLED achieved an excellent display performance with a wide color gamut (115%) of the National Television System Committee (NTSC) color gamut standard. This approach offers a promising strategy for enhancing the QD photostabilities for applications in solid-state lighting and displays by coating the protective layers on the QD surface.

Toward 200 Lumens per Watt of Quantum-Dot White-Light-Emitting Diodes by Reducing Reabsorption Loss

In this study, we analyze the influence of the pore structure of an SBA-15 particle on the light emission from its inner adsorbed quantum dots (QDs) and outer light-emitting diode (LED) chips. It is found that the particle features of a high refractive index, comparable feature size of pore structure, and lower amount of QD adsorption help with QD light extraction, demonstrating a mechanism to suppress QD light propagating through pores and thus reducing the reabsorption loss. We consequently developed highly efficient QD white LEDs with wet-mixing QD/SBA-15 nanocomposite particles (NPs) by further optimizing the packaging methods and the introduced NP mass ratio. The LEDs demonstrated a record luminous efficacy (the ratio of luminous flux to electrical power) of 206.8 (entrusted test efficiency of 205.8 lm W^-1 certificated by China National Accreditation Service) and 137.6 lm W^-1 at 20 mA for white LEDs integrating only green QDs and green-red QD color convertors, respectively, with improved operating stability. These results are comparable to conventional phosphor-based white LEDs, which can be a starting point for white LEDs only using QDs as convertors toward commercialization in the near future.

Thermally Stable Quantum Rods, Covering Full Visible Range for Display and Lighting Application

Recently, quantum rods (QRs) have been studied heavily for display and lighting applications. QRs offer serious advantages over the quantum dots such as higher light out-coupling coefficient, and polarized emission. The QR enhancement films double liquid crystal display efficiency. However, it is still a challenge to synthesize good quality green (λ_em  ≈ 520 nm) and blue (λ_em  ≈ 465 nm) emitting QRs, due to very large bathochromic shift during the shell growth. Furthermore, until now, the presence of cadmium in high-quality QRs is inevitable, but due to its toxicity, RoHS has restricted the amount of cadmium in consumer products. In this article, low Cd core-shell QRs, with a narrow-band luminescence spectrum tuned in the whole visible range, are prepared by replacing Cd with Zn in a one-pot post-synthetic development. These QRs possess the good thermal stability of photoluminescence properties, and therefore, show high performance for the on-chip LED configuration. The designed white LEDs (WLEDs) are characterized by a high brightness of 120000 nits, and color gamut covering 122% NTSC (90% of BT2020), in the 1931CIE color space. Additionally, these LEDs show a high luminous efficiency of 115 lm W^-1 . Thus, these quantum rod LED are perfectly viable for display backlighting and lighting applications.