Direct-ink-write cross-linkable bottlebrush block copolymers for on-the-fly control of structural color

Additive manufacturing capable of controlling and dynamically modulating structures down to the nanoscopic scale remains challenging. By marrying additive manufacturing with self-assembly, we develop a UV (ultra-violet)-assisted direct ink write approach for on-the-fly modulation of structural color by programming the assembly kinetics through photo-cross-linking. We design a photo-cross-linkable bottlebrush block copolymer solution as a printing ink that exhibits vibrant structural color (i.e., photonic properties) due to the nanoscopic lamellar structures formed post extrusion. By dynamically modulating UV-light irradiance during printing, we can program the color of the printed material to access a broad spectrum of visible light with a single ink while also creating color gradients not previously possible. We unveil the mechanism of this approach using a combination of coarse-grained simulations, rheological measurements, and structural characterizations. Central to the assembly mechanism is the matching of the cross-linking timescale with the assembly timescale, which leads to kinetic trapping of the assembly process that evolves structural color from blue to red driven by solvent evaporation. This strategy of integrating cross-linking chemistry and out-of-equilibrium processing opens an avenue for spatiotemporal control of self-assembled nanostructures during additive manufacturing.

Polymer Coupling via Hetero-Disulfide Exchange and Its Applications to Rewritable Polymer Brushes

An iodide-terminated polymer (Polymer-I) is converted to a thiol-terminated polymer (Polymer-SH) using HSCH₂CH₂SH in a remarkably short time (10 min). Polymer-SH is further converted to a pyridyl disulfide-terminated polymer (Polymer-SS-Py). The hetero-coupling of Polymer-SH and Polymer-SS-Py is successfully achieved to quantitatively generate a polymer disulfide (Polymer-SS-Polymer). Exploiting this efficient hetero-coupling technique, Polymer-SH is attached (grafted) on a Py-SS-immobilized surface to generate a polymer brush via a disulfide (-SS-) linkage (writing process). The -SS- linkage is cleaved by the treatment with dithiothreitol (DTT) to detach the polymer from the surface (erasing process). Subsequently, another Polymer-SH is attached on the surface to generate another polymer brush (rewriting process). Thus, a writable, erasable, and rewritable polymer brush surface is achieved. Hydrophilic, hydrophobic, and super-hydrophobic polymers (Polymer-SH) are attached on the surface, tailoring the surface wettability in the writing-erasing-rewriting cycles. Polymer-SH is also attached on a chain-end Py-SS-functionalized polymer brush surface, generating a rewritable block copolymer brush surface. A patterned block copolymer brush surface is also obtained using photo-irradiation and a photo-mask in the erasing process. The metal-free synthetic procedure, accessibility to patterned brushes, and switchable surface properties via the writing-erasing-rewriting process are attractive features of the present approach.

One Reagent with Two Functions: Simultaneous Living Radical Polymerization and Chain-End Substitution for Tailoring Polymer Dispersity

The molecular weight distribution of polymer, termed dispersity (Đ), is a fundamental parameter that determines polymer properties. Sodium azide (NaN₃) functions as a catalyst in organocatalyzed living radical polymerization when the reaction medium is nonpolar. In contrast, NaN₃ can act as a nucleophile when the reaction medium is polar. In this paper, we report an efficient approach to dispersity control by exploiting the dual functions of NaN₃ under the varied solvent polarity. Simultaneous polymerization and chain-end substitution allowed us to tune the Đ values of various polymethacrylates and poly(butyl acrylate). Notably, the Đ value could be tuned to a wide range approximately from 1.2 to 2.0 for polymethacrylates and to 3.8 for poly(butyl acrylate). This approach afforded polymer brushes on surfaces with tailored Đ values. An interesting finding was that the polymer brushes exhibited a unique interaction with external molecules, depending on the Đ value.

Synthesis of vinyl iodide chain-end polymers via organocatalyzed chain-end transformation

In the presence of alkynes (CH[triple bond, length as m-dash]C-R2), iodide chain-end polymers (Polymer-I) were successfully transformed to vinyl iodide chain-end polymers (polymer-CH[double bond, length as m-dash]CR2-I) in a single step via organocatalysis. This reaction is completely metal-free and easy to carry out without using special reagents or special conditions. The polymers encompassing polyacrylates and polymethacrylate, and additional functionalities (e.g., OH and CF3) were also incorporated into the R2 moiety. The obtained Polymer-CH[double bond, length as m-dash]CR2-I further served as a useful precursor for copper-catalyzed cross-coupling reactions with various thiols (R3-SH) to yield vinyl sulfide chain-end polymers (polymer-CH[double bond, length as m-dash]CR2-SR3) with various R3 moieties. Interestingly, under selected conditions, this organocatalysis also offered block-like copolymers containing a conjugated oligo-alkyne segment and a non-conjugated polyacrylate segment. Exploiting the unique structure, the block-like copolymer was used as an efficient dispersant of carbon nanotubes.

Synthesis of core-crosslinked star polymers via organocatalyzed living radical polymerization

Core-crosslinked star polymers synthesized via a grafting-through approach using RCMP.

Multistimuli Responsive Reversible Cross-Linking-Decross-Linking of Concentrated Polymer Brushes

Poly(furfuryl methacrylate) (PFMA) brushes were cross-linked using bismaleimide cross-linkers via the Diels-Alder (DA) reaction at 70 °C, generating cross-linked PFMA brushes (PFMA brush gels). The cross-linked PFMA brushes were decross-linked at 110 °C via the retro-Diels-Alder (rDA) reaction, offering the temperature-responsive reversible PFMA brush gels. The wettability of the brush was tunable by cross-linking and decross-linking. The use of a disulfide containing bismaleimide as a cross-linker gave the S-S bond at the cross-linking point. The S-S bond was cleaved upon thermal or photo stimulus and regenerated through oxidative stimulus, offering another reversible decross-linking/cross-linking pathway of the PFMA brush gel. The use of photo stimulus together with photomasks further offered patterned brushes with the cross-linked and decross-linked domains. The combination of the DA/rDA reactions and the reversible S-S bond cleavage provided multistimuli-responsive brush gels for switching the surface properties in unique manners. The reversible cross-linking, multiresponsiveness, access to patterned structures, and metal-free synthetic procedure are attractive features in the present approach for creating smart functional surfaces.

Recent development in halogen-bonding-catalyzed living radical polymerization

The development and applications of an organocatalyzed living radical polymerization via halogen-bonding catalysis, i.e., reversible complexation mediated polymerization (RCMP), are highlighted.