Mechanical behavior of a hydrated perfluorosulfonic acid membrane at meso and nano scales

Effect of Microstructural Damage on the Thermomechanical Properties of Electrodes in Proton Exchange Membrane Fuel Cells

Advanced functional materials composed of multiple nanoscale phases, including pores and interfaces, have been extensively applied in the fields of new energy, architecture, and aerospace. However, insufficient knowledge of the thermomechanical properties resulting from material failures, such as interfacial delamination and porosity deformations, which limit the durability and lifetime of these materials, has hindered their further application, demanding a deeper understanding of microstructural changes. Based on the fuel cell electrode, we explore a multiscale prediction model that correlates the atomic interactions between interfaces with a microscopic thermomechanical model to illuminate the effects of interface binding characteristics on the materials' mechanical response and heat conduction mechanisms. Compared with experimental measurements and theoretical calculations at the macroscopic scale, our model excels in predicting the initiation and propagation of interfacial debonding and the thermal conductivity of the electrode, with the resistance factors for the interface, pores, and cracks taken into consideration. This work provides guidance for designing robust electrodes resistant to thermomechanical failure and serves as a reference method for predicting damage in heterogeneous porous materials.

Investigation on the Microscopic/Macroscopic Mechanical Properties of a Thermally Annealed Nafion® Membrane

The Nafion® electrolyte membrane, which provides a proton pathway, is an essential element in fuel cell systems. Thermal treatment without additional additives is widely used to modify the mechanical properties of the membrane, to construct reliable and durable electrolyte membranes in the fuel cell. We measured the microscopic mechanical properties of thermally annealed membranes using atomic force microscopy with the two-point method. Furthermore, the macroscopic property was investigated through tensile tests. The microscopic modulus exceeded the macroscopic modulus over all annealing temperature ranges. Additionally, the measured microscopic modulus increased rapidly near 150 °C and was saturated over that temperature, whereas the macroscopic modulus continuously increased until 250 °C. This mismatched micro/macroscopic reinforcement trend indicates that the internal reinforcement of the clusters is induced first until 150 °C. In contrast, the reinforcement among the clusters, which requires more thermal energy, probably progresses even at a temperature of 250 °C. The results showed that the annealing process is effective for the surface smoothing and leveling of the Nafion® membrane until 200 °C.

Differences in the Electrochemical Performance of Pt-Based Catalysts Used for Polymer Electrolyte Membrane Fuel Cells in Liquid Half- and Full-Cells

A substantial amount of research effort has been directed toward the development of Pt-based catalysts with higher performance and durability than conventional polycrystalline Pt nanoparticles to achieve high-power and innovative energy conversion systems. Currently, attention has been paid toward expanding the electrochemically active surface area (ECSA) of catalysts and increase their intrinsic activity in the oxygen reduction reaction (ORR). However, despite innumerable efforts having been carried out to explore this possibility, most of these achievements have focused on the rotating disk electrode (RDE) in half-cells, and relatively few results have been adaptable to membrane electrode assemblies (MEAs) in full-cells, which is the actual operating condition of fuel cells. Thus, it is uncertain whether these advanced catalysts can be used as a substitute in practical fuel cell applications, and an improvement in the catalytic performance in real-life fuel cells is still necessary. Therefore, from a more practical and industrial point of view, the goal of this review is to compare the ORR catalyst performance and durability in half- and full-cells, providing a differentiated approach to the durability concerns in half- and full-cells, and share new perspectives for strategic designs used to induce additional performance in full-cell devices.

Effects of Impurities on Pre-Doped and Post-Doped Membranes for High Temperature PEM Fuel Cell Stacks

In this paper, we experimentally investigated two high temperature polymer electrolyte membrane fuel cell (HT-PEMFC) stacks for their response to the presence of reformate impurities in an anode gas stream. The investigation was aimed at characterizing the effects of reformate impurities at the stack level, including in humidified conditions and identifying fault features for diagnosis purposes. Two HT-PEMFC stacks of 37 cells each with active areas of 165 cm2 were used with one stack containing a pre-doped membrane with a woven gas diffusion layer (GDL) and the other containing a post-doped membrane with non-woven GDL. Polarization curves and galvanostatic electrochemical impedance spectroscopy (EIS) were used for characterization. We found that both N2 dilution and impurities in the anode feed affected mainly the charge transfer losses, especially on the anode side. We also found that humidification alleviated the poisoning effects of the impurities in the stack with pre-doped membrane electrode assemblies (MEA) and woven GDL but had detrimental effects on the stack with post-doped MEAs and non-woven GDL. We demonstrated that pure and dry hydrogen operation at the end of the tests resulted in significant recovery of the performance losses due to impurities for both stacks even after the humidified reformate operation. This implies that there was only limited acid loss during the test period of around 150 h for each stack.

Fabrication of nanomolded Nafion thin films with tunable mechanical and electrical properties using thermal evaporation-induced capillary force lithography

In this paper, we report a simple and facile method to fabricate nanomolded Nafion thin films with tunable mechanical, and electrical properties. To achieve this, we combine a novel thermal evaporation-induced capillary force lithography method with swelling process to obtain enhanced pattern fidelity in nanomolded Nafion films. We demonstrate that structural fidelity and mechanical properties of patterned Nafion thin films can be modulated by changing fabrication parameters such as swelling time, Nafion polymer concentration, and curing temperature. Interestingly, we also find that impedance properties of nanomolded Nafion thin films are associated with the Nafion polymer concentration and curing temperature. In particular, 20% Nafion thin films exhibit greater impedance stability and lower impedance values than 5% Nafion thin films at lower frequencies. Moreover, curing temperature-specific impedance changes are observed. These results suggest that capillary lithography can be used to fabricate Nafion nanostructures with high pattern fidelity capable of modifying mechanical and electrical properties of Nafion thin films.