Impact of hydrothermal pre-treatment on the anaerobic digestion of different solid–liquid ratio sludges and kinetic analysis

CH4 production potential of autotrophic nitrification bacteria produced in the submerged nitrification bioreactor in the laboratory and kinetic analysis

In this study, CH4 production capacity of nitrification bacteria (NB) obtained from the submerged biofilter in the laboratory was investigated. Biochemical methane potential (BMP) test was carried out with the NB amount of zero (control, CR), 5% (R1), 10% (R2), and 15% (R3) at a temperature of about 37 ± 0.5°C. Compared to the CR, significantly higher cumulative CH4 volume of about 290, 490, and 715 mL were determined in the R1, R2, and R3, respectively. All the applied kinetic models gave good results (R2 ≥0.97), while the Transference Function and First-order models provided the better R2 values. The delay phase (λ) was not observed in the AD process, and CH4 production started immediately on the first day of operation. The predicted k value of 0.133 day-1 was high in CR, while it was approximately between 0.078 and 0.112 day-1 for the higher amount of NB containing BMP units, which indicated that the AD required long reaction time.

Partial wet oxidation of dairy manure as a pretreatment process to produce acetic acid 'a Source Growth of Methanogens'

Wet oxidation can be an effective process for the pretreatment of complex biomass such as lignocellulose. However, studies on the use of wet oxidation for treating solid waste such as dairy manure are limited. The use of partial wet oxidation to convert dairy manure into low molecular weight carboxylic acids as final products were investigated. This work focuses on the performance of the sub-critical wet oxidation treatment of dairy cattle manure as a conversion/pretreatment process to release matter from the lignocellulosic fraction rather than a destructive process. The operating conditions were controlled at the short residence time and optimal temperature in the presence of oxygen under a pressure of 120 psi. The thermal hydrolysis under wet oxidation significantly affected conversion manure slurry into organic acids. The concentration of acetic acid reached 1778 mg L-1, achieved at 190°C (60 minutes reaction time) as the reaction temperature increased within the range of 150°C-200°C, total organic carbon was reduced and monomers in the process liquids decreased. On the other hand, soluble COD in process liquids increased with an increment in reaction temperature. The results provide insights into technical options to pretreat dairy manure to improve biochemical conversion yield.

Assessment of biochemical methane potential of dairy wastewater with different co-substrates and evaluation of different kinetic models

Dairy industry wastewater can be considered as an important source of pollution due to its high amounts and pollutant concentrations. Anaerobic treatment is seen as a suitable alternative over aerobic treatment which requires huge aeration systems. Biochemical methane potential (BMP) testing is a widely applied technique for estimating the performance of anaerobic digesters and still has no clear alternative. In the study, the biochemical methane potential change was investigated by mixing dairy wastewater with different co-substrates (cattle manure, chicken manure and slaughterhouse wastewater) at different rates. The highest biogas potential per gram of chemical oxygen demand added (CODadded) was determined as 574 mLbiogas in a mixture of 74% dairy wastewater + 2% chicken manure + 24% slaughterhouse wastewater inoculated with granular sludge. The highest methane potential was determined as 340 mLCH4 in the same co-substrate mixture inoculated with anaerobic sludge. In recent years, mathematical modeling offers an alternative to BMP tests and many different models are used for this purpose. In the study, six different mathematical models were used to simulate the BMP results, and the highest correlation coefficient in almost all mixtures ranged from 0.900 to 0.997 with the Modified Gompertz equation and Fitzhugh models.

Advanced steam-explosion pretreatment mediated anaerobic digestion of municipal sludge: Effects on methane yield, emerging contaminants removal, and microbial community

Advanced steam explosion pretreatment, i.e., the Thermal hydrolysis process (THP) is applied mainly to improve the sludge solubilization and subsequent methane yield in the downstream anaerobic digestion (AD) process. However, the potential of THP in pretreating the high solids retention time (SRT) sludges, mitigating the risk of emerging organic micropollutants and effects on anaerobic microbiome in digester remains unclear. In this study, sludge from a sequencing batch reactor (SBR) system operating at a SRT of 40 days was subjected to THP using a 5 L pilot plant at the temperature ranges of 120-180 °C for 30-120 min. The effect of THP on organics solubilization, methane yield, organic micropollutant removal, and microbial community dynamics was studied. The highest methane yield of 507 mL CH4/g VSadded and volatile solids (VS) removal of 54% were observed at 160°C- 30min THP condition, i.e., 4.1 and 2.6 times higher than the control (123 mL CH4/gVSadded, 20.7%), respectively. The experimental values of hydrolysis coefficient and methane yield have been predicted using Modified Gompertz, First order, and Logistics models. The observed values fitted well with all three models showing an R2 value between 0.96 and 1.0. THP pretreated sludges showed >80% removal of Trimethoprim, Enrofloxacin, Ciprofloxacin, and Bezafibrate. However, Carbamazepine, 17α-ethinylestradiol, and Progesterone showed recalcitrant behavior, resulting in less than 50% removal. Microbial diversity analysis showed the dominance of Proteobacteria, Firmicutes, Chloroflexi, and Bacteroidetes, collectively accounting for >70-80% of bacterial reads. They are mainly responsible for the fermentation of complex biomolecules like polysaccharides, proteins, and lipids. The THP-mediated anaerobic digestion of sludge shows better performance than the control digestion, improved methane yield, higher VS and micropollutants removal, and a diverse microbiome in the digester.

Potential of butanol production from Thailand marine macroalgae using Clostridium beijerinckii ATCC 10132-based ABE fermentation

The economical bio-butanol-based fermentation process is mainly limited by the high price of first-generation biomass, which is an intensive cost for the pretreatment of second-generation biomass. As third-generation biomass, marine macroalgae could be potentially advantageous for conversion to clean and renewable bio-butanol through acetone-butanol-ethanol (ABE) fermentation. In this study, butanol production from three macroalgae species (Gracilaria tenuistipitata, Ulva intestinalis, and Rhizoclonium sp.) by Clostridium beijerinckii ATCC 10132 was assessed comparatively. The enriched C beijerinckii ATCC 10132 inoculum produced a high butanol concentration of 14.07 g L-1 using 60 g L-1 of glucose. Among the three marine seaweed species, G. tenuistipitata exhibited the highest potential for butanol production (1.38 g L-1 ). Under the 16 conditions designed using the Taguchi method for low-temperature hydrothermal pretreatment (HTP) of G. tenuistipitata, the maximum reducing sugar yield rate of 57.6% and ABE yield of 19.87% were achieved at a solid to liquid (S/L) ratio of 120, temperature of 110°C, and holding time of 10 min (Severity factor, R0 1.29). In addition, pretreated G. tenuistipitata could be converted to 3.1 g L-1 of butanol using low-HTP at an S/L ratio of 50 g L-1 , temperature of 80°C (R0 0.11), and holding time of 5 min.

Impact of solid content on hydrothermal pretreatment of municipal sludge prior to fermentation and anaerobic digestion

This study investigated the impact of the solid sludge content concentrations (SC) on hydrothermal pretreatment (HTP) before fermentation and anaerobic digestion. Five different SC of 3.5%, 7%, 10%, 12%, and 16% were investigated in two different scenarios. The first scenario entailed using only the pretreated samples as substrates, whereas in scenario two, the substrates included pretreated samples combined with the supernatant. Results revealed that the highest overall pCOD solubilization (considering HTP and fermentation) of 64% was achieved for the sample with 12% SC combined with supernatant. The maximum volatile fatty acids production of 2.8 g COD/L occurred with 10% SC without supernatant. The maximum methane yield of 291 mL CH₄/g VSS added was attained at 7% SC without supernatant. Furthermore, the results indicated that increasing the SC beyond 7% in scenario 1 and 10% in scenario two led to a decrease in methane yield. Additionally, optimizing for all desired endpoints may be difficult, and there are limits on the increase in SC concerning methane production.

Principles and potential of thermal hydrolysis of sewage sludge to enhance anaerobic digestion

Sewage sludge is rich source of carbon, nutrients, and trace elements and can be subjected to proper treatment before disposal to fulfill government legislation and protect receiving environments. Anaerobic digestion (AD) is a well-adopted technology for stabilizing sewage sludge and recovering energy-rich biogas and nutrient-rich digestate. However, a slow hydrolysis rate limits the biodegradability of sludge. In the present study we have attempted to explain the potential of thermal hydrolysis to enhance anaerobic digestion of sewage sludge. Thermal pretreatment improves biodegradability and recycling of the sludge as an excellent energy and nutrients recovery source at reasonable capital (CAPEX) and operational (OPEX) costs. Other pretreatments like conventional (below/above 100 °C), temperature-phased anaerobic digestion (TPAD), microwave and chemically mediated thermal pretreatment have also been accounted. This review provides a holistic overview of sludge's characterization and value-added properties, various techniques used for sludge pretreatment for resource recovery, emphasizing conventional and advanced thermal pretreatment, challenges in scale-up of these technologies, and successful commercialization of thermal pretreatment techniques.

Potential promotion of activated carbon supported nano zero-valent iron on anaerobic digestion of waste activated sludge

A large amount of waste activated sludge (WAS) harms the ecological environment, and anaerobic digestion (AD) is an effective method for WAS treatment. In this study, activated carbon (AC)/ nano zero-valent iron (NZVI) was synthesized by a liquid-phase reduction method, and was used to boost methane production. The associated mechanisms and effects of additives on AD during the addition and removal stage were investigated systematically. Compared to the blank group, the cumulative methane production was increased by 14.3%, 26.3% and 34.1% in the groups of AC, NZVI and AC/NZVI, respectively. The addition of AC/NZVI significantly increased the concentration of VFAs and promoted the hydrolysis and acidification of WAS. After the AD of the additives addition stage was finished, the additives were removed and the sludge was replenished in all groups, the methanogenesis performance of the experimental groups was significantly inhibited. The cumulative methane production in the AC and AC/NZVI groups was 21.7% and 13.5% lower than the blank group, respectively. The experimental results have a good correlation with curve fitting by the modified Gompertz model. The modified Gompertz model found that AC, NZVI and AC/NZVI increased the methanogenic potential and maximum methane production rate of WAS, but also prolonged the lag-phase time. AC/NZVI might play a role in coupling effects. It could not only maintain the original characteristics of NZVI and increase its stability, but also develop the advantages of AC promoting direct interspecies electron transfer. Microbial community analysis indicated that the abundance of hydrogenotrophic methanogens was enriched by AC/NZVI.

Explore the effect of Fe3O4 nanoparticles (NPs) on anaerobic digestion of sludge

With their wide application, some nanomaterials entering into the environment and made effects in many ways. Different concentrations of Fe₃O₄ nanoparticles (NPs) were added (0, 100, 200, 400 and 600 mg/L) in this study, the changes of substance in three stages of anaerobic digestion (AD) were explored, the optimal dosage of Fe₃O₄ NPs was finally found. The results showed that the 200 mg/L Fe₃O₄ NPs could better promote the decomposition of organic matter than the other groups, the protein and polysaccharide degradation rate reached to 99.75% and 83.14%, respectively. In the acidogenesis stage, the acetic acid concentration reached up to 692.88 mg/L, increased by 31.8% compared with the control group. Fe₃O₄ NPs had also been proved to increase VFAs, finally made the methane content reach to 92.22%. The variation of coenzyme F₄₂₀ had also been described in this research, the highest value was 1.83 Umol/g VS. These results showed that the different concentrations of Fe₃O₄ NPs had different effects on anaerobic digestion.

Enhancing anaerobic degradation of oily sludge using subcritical hydrothermal pretreatment

AIMS

Oily sludge is a kind of mixture that is extremely harmful to the environment. Anaerobic digestion (AD) is a commonly used method for biodegrading oily sludge. However, the AD treatment cycle is usually long and inefficient. Here, we developed an approach to improve the degradation rate of oily sludge by integrating subcritical hydrothermal pretreatment (SHP) and AD.

METHODS AND RESULTS

First, using SHP, the hydrocarbon compounds with long carbon chains that make up oil sludge were decomposed into hydrocarbons with short carbon chains, which are conducive to microbial decomposition and transformation. Then, AD was performed using a variety of temperature and solid-liquid ratio parameters. The results showed that the degradation ratio of oily sludge was higher when SHP was combined with AD than when no pre-treatment was performed. Optimal degradation was reached by performing SHP to obtain CHS8, then performing AD at 30°C using a 1:5 solid-liquid ratio. Under these conditions, maximum degradation ratios of 69·00% of TOC, 59·02% of COD, 44·68% of ammonia and 54·24% of oil content were reached.

CONCLUSIONS

In conclusion, after SHP with 8% dilute sulphuric acid, most of the macromolecular hydrocarbons in the oily sludge were converted into smaller molecules, which facilitated subsequent microbial decomposition. The results showed that this combination of SHP and AD processes promotes more efficient degradation than a conventional single AD process without any hydrothermal pretreatment.

SIGNIFICANCE AND IMPACT OF THE STUDY

Our experiments provide technical support for enhancing the rapid degradation of oily sludge.

Impact of hydrothermal pretreatment on anaerobic digestion efficiency for lignocellulosic biomass: Influence of pretreatment temperature on the formation of biomass-degrading byproducts

Anaerobic digestion (AD) of lignocellulosic biomass is appealing because of the abundance and ease of obtaining the biomass locally. However, the recalcitrance of lignocellulosic biomass presents an obstacle in the hydrolysis step of AD and lowers the process efficiency. In this study, sunflower, which is a model lignocellulosic biomass, was pretreated by thermal (hydrothermal pretreatment, HTP) and non-thermal (milling) methods; the methane yield and biodegradability of the pretreated biomass were determined using a series of batch tests. The thermal pretreatment method showed a significantly higher methane yield (213.87-289.47 mL g^-1 VS) and biodegradability (43-63%) than those of the non-thermally pretreated biomass, and the optimum pretreatment effect was observed at an HTP temperature of 180 °C. However, at an HTP temperature exceeding 200 °C, the induced formation of 5-hydroxymethylfurfural and furfural significantly lowered the methane yield and biodegradability. This study revealed that the HTP temperature is closely related to the formation of lignocellulosic biomass-degrading byproducts, which potentially hinder the methanogenesis step in AD; severe HTP conditions may have the opposite effect on the AD performance of lignocellulosic biomass.

Enhancement of methanogenic activity in anaerobic digestion of high solids sludge by nano zero-valent iron

This study evaluated the effects of nano zero-valent iron (NZVI, 50 nm) on anaerobic digestion of high solids sludge (10 ± 0.5%). Compared to the blank group without NZVI, the group with NZVI at all levels (10, 20 and 30 mM) played a driving role in methane production. The maximal methane production was increased by 37.5% in the group of 30 mM NZVI. The dynamic changes of hydrogen content and VFAs showed that rapid hydrogen evolutional corrosion of NZVI made lower hydrogen partial pressure in the later stage, which was more conducive to conversion of propionic acid. The microscopic analysis indicated that NZVI could flocculate and adsorb on the extracellular polymeric substances (EPS) around the anaerobic microorganisms, protecting most active microbial cell membrane from contact damage. On the other hand, some decaying microbial cells membrane could be destroyed by NZVI and intracellular substances would be released due to the reduction of EPS.