Adsorption and anticorrosive behavior of aromatic epoxy monomers on carbon steel corrosion in acidic solution: computational studies and sustained experimental studies

Cysteine as an Eco-Friendly Anticorrosion Inhibitor for Mild Steel in Various Acidic Solutions: Electrochemical, Adsorption, Surface Analysis, and Quantum Chemical Calculations

The corrosion of iron in acidic environments has a negative impact on global industry. Herewith, the inhibitory effect of cysteine (Cys.) on mild steel (MSL) corrosion in different acidic solutions (1 M HCl, 1 M H2SO4, and 1 M H3PO4) was investigated through weight loss, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy, scanning electron microscopy (SEM), and theoretical calculations. The measurement results indicated that the adsorption of Cys. molecules on the metal surface caused corrosion inhibition. As a result, a protective layer or insoluble compound, or both, is obtained, blocking the active sites, preventing corrosion. The effectiveness (IE %) of the Cys. was enhanced by increasing concentration and lowering temperature. The maximum IE % of inhibition at 1 × 10-2 M of Cys. obtained are 97.3, 89.7, and 84.4% in HCl, H3PO4, and H2SO4 solutions, respectively. At the same inhibitor concentration, the double-layer capacity decreased, and the charge-transfer resistance increased from 17.17 to 188.5, 3.564 to 31.91, and 1.325 to 8.715 Ω cm2 in HCl, H3PO4, and H2SO4 solutions, respectively. Adsorption and PDP studies confirmed that it obeys the Langmuir adsorption isotherm and acts as a mixed-type inhibitor of physicochemical nature. The corresponding thermodynamic and kinetic parameters were also calculated and discussed. Moreover, the inhibitory effect on the surface was inspected by SEM. The findings demonstrated that the order of IE % using Cys as anticorrosion agent for MSL is HCl > H3PO4 > H2SO4 solutions.

Cucumber (Cucumis sativus L.) Leaf Extract as a Green Corrosion Inhibitor for Carbon Steel in Acidic Solution: Electrochemical, Functional and Molecular Analysis

An extract of cucumber leaves (ECSL) was prepared as a green corrosion inhibitor for carbon steel. Its carbon steel corrosion inhibition performance against 0.5 mol L⁻¹ H₂SO₄ was investigated using electrochemical methods and scanning electron microscopy (SEM). Its composition was analyzed by gas chromatography and mass spectroscopy (GC−MS). Quantum chemical calculations and molecular dynamics simulations (MDS) were conducted to elucidate the adsorption mechanism of the inhibitor molecules on the carbon steel surface. The results indicated that the inhibition efficiency increases with its increasing concentration. The extract acted as a mixed type corrosion inhibitor, and its inhibition properties were ascribed to the geometric coverage effect induced by its adsorption on the metal surface in accordance with Langmuir’s law. The active components in the extract were identified as mainly organic compounds with functional groups such as aromatic moieties and heteroatoms. The inhibition activities of ECSL are delivered through the ability of the active components to adsorb on the metal surface through their functional groups to form a protective layer which hinders the contact of aggressive substances with carbon steel and thus suppresses its corrosion. This research provides an important reference for the design of green corrosion inhibitors based on plant waste materials.

Green inhibitor of carbon steel corrosion in 1 M hydrochloric acid: Eruca sativa seed extract (experimental and theoretical studies)

The adsorption activity and inhibition effect of Eruca sativa seed extract as a green inhibitor for the dissolution of carbon steel in 1 M hydrochloric acid solution were investigated. In this study, we used a chemical technique (gravimetric method), electrochemical techniques, electrical frequency modulation (EFM), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques, and theoretical studies. In addition to these techniques, we examined the surface morphology of the carbon steel utilizing different methods. The measurements of the polarization technique indicate that this extract acts as a mixed-type inhibitor. Thermodynamic parameters were calculated and discussed. The adsorption of Eruca sativa seed extracts on the alloy obeys the Langmuir and Henry adsorption isotherms. The extract gives an excellent inhibition efficiency 94.8% by a gravimetric method at 0.3 g L-1 from the extract. The relationship between the calculated % IE from experiments and the theoretical studies was established.

Anticorrosion Protection of TiO₂ Nanofilm on the Surface of Carbon Steel

Carbon steel (CS) is the preferred base material for construction in various industries due to its low cost; however, industrial equipment failure caused by carbon steel corrosion can lead to several environmental risks and safety hazards, thus limiting its application scenarios. Enhancing the corrosion resistance of carbon steel and reducing the maintenance cost of carbon steel substrate have become a hot topic of current research. Therefore, in this study, a zinc oxide/polyaniline-titanium dioxide composite film (ZnO/PAni-TiO₂) with long-lasting photogenerated cathodic protection was constructed based on the photoelectric conversion properties of TiO₂. This new TiO₂ composite film, which can avoid photogenerated electron-hole complexation, significantly enhanced the photoelectric conversion efficiency of TiO₂, thereby decreasing the anodic corrosion current density of low carbon steel and enhancing the cathodic protection of carbon steel. Hence, it is expected to provide a new direction for the preparation of corrosion-resistant TiO₂-laminated carbon steel nanofilms.

Experimental and theoretical investigations of benzoic acid derivatives as corrosion inhibitors for AISI 316 stainless steel in hydrochloric acid medium: DFT and Monte Carlo simulations on the Fe (110) surface

The inhibition efficiency of benzoic acid (C1), para-hydroxybenzoic acid (C2), and 3,4-dihydroxybenzoic acid (C3) towards enhancing the corrosion resistance of austenitic AISI 316 stainless steel (SS) has been evaluated in 0.5 M HCl using weight loss (WL), open circuit potential (OCP), potentiodynamic polarization method, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) analysis. The results obtained from the different experimental techniques were consistent and showed that the inhibition efficiency of these inhibitors increased with the increase in concentration in this order C3 > C2 > C1. In addition, the results of the weight loss measurements showed that these inhibitors followed the Villamil isotherm. Quantum chemical calculations and Monte Carlo simulations have also been used for further insight into the adsorption mechanism of the inhibitor molecules on Fe (110). The quantum chemical parameters have been calculated by density functional theory (DFT) at the B3LYP level of theory with 6-31G+(2d,p) and 6-31G++(2d,p) basis sets in gas and aqueous phase. Parameters such as the lowest unoccupied (E_LUMO) and highest occupied (E_HOMO) molecular orbital energies, energy gap (ΔE), chemical hardness (η), softness (σ), electronegativity (χ), electrophilicity (ω), and nucleophilicity (ε) were calculated and showed the anti-corrosive properties of C1, C2 and C3. Moreover, theoretical vibrational spectra were calculated to exhibit the functional hydroxyl groups (OH) in the studied compounds. In agreement with the experimental data, the theoretical results showed that the order of inhibition efficiency was C3 > C2 > C1.

The corrosion inhibition efficiencies of benzoic acid (C1), para-hydroxybenzoic acid (C2), and 3,4-dihydroxybenzoic acid (C3) have been evaluated in 0.5 M HCl toward protecting AISI 316 stainless steel (SS).

Synthesis of Macromolecular Aromatic Epoxy Resins as Anticorrosive Materials: Computational Modeling Reinforced Experimental Studies

Herein, two bifunctional macromolecular aromatic epoxy resins (ERs), namely, 4,4'-isopropylidenediphenol oxirane (ERH) and 4,4'-isopropylidene tetrabromodiphenol oxirane (ERBr), are synthesized, characterized, and evaluated as anticorrosive materials for carbon steel corrosion in acidic medium. ERs were characterized using proton nuclear magnetic resonance (1H NMR) and Fourier transform infrared spectroscopy techniques. Investigated ERs acted as effective corrosion inhibitors, and their inhibition effectiveness followed the order ERBr (96.5%) > ERH (95.6%). Potentiodynamic polarization results showed that ERH and ERBr behave as predominantly anodic type and the cathodic type of corrosion inhibitors, respectively. Adsorption of both the studied ERH and ERBr molecules obeyed the Langmuir adsorption isotherm model. Density functional theory and molecular dynamics studies showed that protonated forms of ERH and ERBr contribute more to metal (carbon steel)-inhibitor (ERH/ERBr) interactions than their neutral forms.

Epoxy pre-polymers as new and effective materials for corrosion inhibition of carbon steel in acidic medium: Computational and experimental studies

Present study is designed for the synthesis, characterization and corrosion inhibition behavior of two diamine aromatic epoxy pre-polymers (DAEPs) namely, N1,N1,N2,N2-tetrakis (oxiran-2-ylmethyl) benzene-1,2-diamine (DAEP1) and 4-methyl-N1,N1,N2,N2-tetrakis (oxiran-2-ylmethyl) benzene-1,2-diamine (DAEP2) for carbon steel corrosion in acidic medium. Synthesized DAEPs were characterized using spectral (Nuclear magnetic resonance (1H NMR) and Fourier transform infrared-attenuated total reflection (FTIR-ATR)) techniques. Viscosity studies carried out at four different temperatures (20-80 °C) increase in temperature causes significant reduction in their viscosities. The anticorrosive properties of DAEPs differing in the nature of substituents, for carbon steel corrosion in 1 M HCl solution was evaluated using several experimental and computational techniques. Both experimental and computational studies showed that inhibitor (DAEP2) that contains electron releasing methyl (-CH3) showed higher protectiveness as compared to the inhibitor (DAEP1) without substituent (-H). Electrochemical results demonstrate that DAEPs act as reasonably good inhibitors for carbon steel in 1 M HCl medium and their effectiveness followed the sequence: DAEP2 (92.9%) > DAEP1 (91.7%). The PDP results show that the diamine aromatic epoxy pre-polymers molecules (DAEPs) act as mixed type inhibitors. Electrochemical study was also supported using scanning electron microscopy (SEM) method were significant improvement in the surface morphology of inhibited (by DAEPs) metallic specimens was obtained. Results derived from computational density functional theory (DFT) and molecular dynamics (MD) simulationsand studies were consistent with the experimental results derived from SEM, EIS and PDP electrochemical studies. Adsorption of the DAEPs obeyed the Langmuir adsorption isotherm model.