Behaviour of flexible superhydrophobic striped surfaces during (electro-)wetting of a sessile drop

Soft wetting: an analytical model for pillar topography- and softness-dependent droplet depinning force

The extent to which a droplet pins on a textured substrate is determined by the dynamics of the contact line and the liquid-vapor interface. However, the synergistic contribution of contact line sliding and interface distortion to the droplet depinning force remains unknown. More strikingly, current models fail to predict the depinning force per unit length of droplets on soft pillar arrays. Therefore, we fabricate soft pillar arrays with varying geometrical dimensions and mechanical properties and measure the depinning forces per unit length by allowing droplets to evaporate on such substrates. We then analyze the decrease in excess Gibbs free energy of the apparent droplet caused by the detachment of the droplet boundary from the previously pinned pillars. In contrast to prior notions, based on the measured decreases in excess Gibbs free energy, we find that the coefficient, that governs the ratio of interface distortion's contribution to the depinning force to that of the sliding contact line, increases with a decrease in pillar packing density. By considering the combined contribution from contact line sliding, liquid-vapor interface distortion, and pillar deflection, we introduce an analytical model to predict the droplet depinning force per unit length and corroborate the model using experimental data reported in this and prior studies.

Soft Wetting: Droplet Receding Contact Angles on Soft Superhydrophobic Surfaces

Despite intensive investigations on the droplet receding contact angle on superhydrophobic surfaces, i.e., a key parameter characterizing surface wettability and adhesion, the quantitative correlation between the surface structure mechanical properties (softness) and the droplet receding contact angles remains vague. By systematically varying the geometric dimensions and mechanical properties of soft pillar arrays, we find that the droplet receding contact angles decrease with the decrease in the pillar spring constant. Most surprisingly, the densely packed pillar arrays may result in larger receding contact angles than those on sparsely packed pillars, opposing the understanding of rigid pillar arrays, where the receding contact angles increase with a decrease in the packing density of pillars. This is attributed to the collective effects of capillarity and elasticity, where the energy consumed by the sliding contact line, the energy stored in the distorted liquid-vapor interface, and the energy stored in the deflected pillar contribute to the droplet depinning characteristics. We develop an analytical model to predict the droplet receding contact angles on soft superhydrophobic pillar arrays with knowledge of the material intrinsic receding contact angle, the pillar geometry, and the pillar mechanical properties. The predictions are corroborated by the experimental data measured in this and prior studies.

Bioinspired Wire-on-Pillar Magneto-Responsive Superhydrophobic Arrays

Versatile surfaces demonstrating multiple interfacial functionalities are highly demanded as a surface typically serves various duties and faces multiple challenges in real practice. However, such versatile surfaces are rarely reported mainly due to the challenges in integrating multiple structural characteristics. Here, by mimicking lotus leaves, butterfly wing, and respiratory cilia, we develop a surface termed wire-on-pillar magneto-responsive superhydrophobic arrays (WP-MRSA), which possess interfacial properties of structural superhydrophobicity, anisotropicity, stimuli responsiveness, and flexibility. By combining soft lithography and self-alignment of iron-laden aerosols under a magnetic field, iron-laden wires are planted atop prefabricated pillar arrays, resulting in well-ordered, sparse, high-aspect-ratio, flexible, and superhydrophobic wires, which largely deflect in response to a magnetic field. This unique integration of structural properties and configurations enables various functionalities, such as on-demand control of droplet impact dynamics, real-time regulation of surface lateral adhesion force, fast removal and sorting of objects, and precise manipulation of droplets for selective reactions. Those functionalities benefit various applications especially droplet-based microfluidics and active self-cleaning surfaces.

Surface textures suppress viscoelastic braking on soft substrates

A gravity-driven droplet will rapidly flow down an inclined substrate, resisted only by stresses inside the liquid. If the substrate is compliant, with an elastic modulus G < 100 kPa, the droplet will markedly slow as a consequence of viscoelastic braking. This phenomenon arises due to deformations of the solid at the moving contact line, enhancing dissipation in the solid phase. Here, we pattern compliant surfaces with textures and probe their interaction with droplets. We show that the superhydrophobic Cassie state, where a droplet is supported atop air-immersed textures, is preserved on soft textured substrates. Confocal microscopy reveals that every texture in contact with the liquid is deformed by capillary stresses. This deformation is coupled to liquid pinning induced by the orientation of contact lines atop soft textures. Thus, compared to flat substrates, greater forcing is required for the onset of drop motion when the soft solid is textured. Surprisingly, droplet velocities down inclined soft or hard textured substrates are indistinguishable; the textures thus suppress viscoelastic braking despite substantial fluid-solid contact. High-speed microscopy shows that contact line velocities atop the pillars vastly exceed those associated with viscoelastic braking. This velocity regime involves less deformation, thus less dissipation, in the solid phase. Such rapid motions are only possible because the textures introduce a new scale and contact-line geometry. The contact-line orientation atop soft pillars induces significant deflections of the pillars on the receding edge of the droplet; calculations confirm that this does not slow down the droplet.

Fabrication of a waterborne, superhydrophobic, self-cleaning, highly transparent and stable surface

Superhydrophobic surfaces have received tremendous attention worldwide. However, the synthesis of a superhydrophobic surface possessing two paradoxical characteristic properties - stability and transparency, is a vital aspect that has been addressed in this paper. The surface was fabricated by an environmentally friendly process, which used distilled water for the dissolution of SiO2 nanoparticles in the presence of surfactants, instead of organic solvents. Moreover, the surface was transparent and had self-cleaning properties and stability. The optimal balance of roughness and multi-porous structure imparted excellent transparency to this surface. Importantly, both the conformal coating and the SiO2 nanoparticles embedded in the half solidified conformal coating contributed to the excellent stability, thus overcoming the paradox. The surface could withstand a temperature of 150 °C for 24 h and also different temperature regimes between 0-200 °C for 2 h. In addition, this surface could resist repeated scratches and abrasion as well as strong acids and alkali. The surface achieved its self-cleaning ability due to the introduction of surfactants containing the F element. This simple but novel strategy and surface have the advantages of high safety, low cost and environmental-friendliness.