A US perspective on closing the carbon cycle to defossilize difficult-to-electrify segments of our economy

Electrification to reduce or eliminate greenhouse gas emissions is essential to mitigate climate change. However, a substantial portion of our manufacturing and transportation infrastructure will be difficult to electrify and/or will continue to use carbon as a key component, including areas in aviation, heavy-duty and marine transportation, and the chemical industry. In this Roadmap, we explore how multidisciplinary approaches will enable us to close the carbon cycle and create a circular economy by defossilizing these difficult-to-electrify areas and those that will continue to need carbon. We discuss two approaches for this: developing carbon alternatives and improving our ability to reuse carbon, enabled by separations. Furthermore, we posit that co-design and use-driven fundamental science are essential to reach aggressive greenhouse gas reduction targets.

Cobalt ferrite as an electromagnetically boosted metal oxide hetero-Fenton catalyst for water treatment

The cobalt ferrite Fenton catalysts were obtained by the flow co-precipitation method. FTIR, XRD, and Mössbauer spectroscopy confirmed the spinel structure. The crystallite size of the as-synthesized sample is 12 nm, while the samples annealed at 400 and 600 °C have crystallite sizes of 16 and 18 nm, respectively. The as-synthesized sample has a grain size of 0.1-5.0 μm in size, while the annealed samples have grain sizes of 0.5 μm-15 μm. The degree of structure inversion ranges from 0.87 to 0.97. The catalytic activity of cobalt ferrites has been tested in the decomposition of hydrogen peroxide and the oxidation of caffeine. The annealing of the CoFe₂O₄ increases its catalytic activity in both model reactions, with the optimal annealing temperature being 400 °C. The reaction order has been found to increase with increasing H₂O₂ concentration. Electromagnetic heating accelerates the catalytic reaction more than 2 times. As a result, the degree of caffeine decomposition increases from 40% to 85%. The used catalysts have insignificant changes in crystallite size and distribution of cations. Thus, the electromagnetically heated cobalt ferrite can be a controlled catalyst in water purification technology.

Hardening of Cobalt Ferrite Nanoparticles by Local Crystal Strain Release: Implications for Rare Earth Free Magnets

In this work, we demonstrate that the reduction of the local internal stress by a low-temperature solvent-mediated thermal treatment is an effective post-treatment tool for magnetic hardening of chemically synthesized nanoparticles. As a case study, we used nonstoichiometric cobalt ferrite particles of an average size of 32(8) nm synthesized by thermal decomposition, which were further subjected to solvent-mediated annealing at variable temperatures between 150 and 320 °C in an inert atmosphere. The postsynthesis treatment produces a 50% increase of the coercive field, without affecting neither the remanence ratio nor the spontaneous magnetization. As a consequence, the energy product and the magnetic energy storage capability, key features for applications as permanent magnets and magnetic hyperthermia, can be increased by ca. 70%. A deep structural, morphological, chemical, and magnetic characterization reveals that the mechanism governing the coercive field improvement is the reduction of the concomitant internal stresses induced by the low-temperature annealing postsynthesis treatment. Furthermore, we show that the medium where the mild annealing process occurs is essential to control the final properties of the nanoparticles because the classical annealing procedure (T > 350 °C) performed on a dried powder does not allow the release of the lattice stress, leading to the reduction of the initial coercive field. The strategy here proposed, therefore, constitutes a method to improve the magnetic properties of nanoparticles, which can be particularly appealing for those materials, as is the case of cobalt ferrite, currently investigated as building blocks for the development of rare-earth free permanent magnets.

Effect of Magnetic Heating on Stability of Magnetic Colloids

Stable aqueous suspension of magnetic nanoparticles is essential for effective magnetic hyperthermia and other applications of magnetic heating in an alternating magnetic field. However, the alternating magnetic field causes strong agglomeration of magnetic nanoparticles, and this can lead to undesirable phenomena that deteriorate the bulk magnetic properties of the material. It has been shown how this magnetic field influences the distribution of magnetic agglomerates in the suspension. When investigating the influence of the sonication treatment on magnetic colloids, it turned out that the hydrodynamic diameter as a function of sonication time appeared to have a power-law character. The effect of magnetic colloid ageing on magnetic heating was discussed as well. It was shown how properly applied ultrasonic treatment could significantly improve the stability of the colloid of magnetic nanoparticles, ultimately leading to an increase in heating efficiency. The optimal sonication time for the preparation of the magnetic suspension turned out to be time-limited, and increasing it did not improve the stability of the colloid. The obtained results are important for the development of new materials where magnetic colloids are used and in biomedical applications.

Research Progress on Magnetic Catalysts and Its Application in Hydrogen Production Area

The noncontact heating technology of IH targets heat directly where it is needed through the electromagnetic energy adsorption and conversion of magnetic materials. Unlike conventional heating methods, the heat generated by electromagnetic induction of magnetic materials can be applied directly into the reactor without heating the entire device; this new heating method is not only more energy efficient but also safer, cleaner and more sustainable if renewable electricity is adopted; moreover, magnetic catalysts can be recovered and reused by separating chemical reactants and products from the catalyst by the application of a magnetic field, and it can provide the required heat source for the reaction without altering its catalytic properties. Magnetic catalysts with an electric field have been applied to some industrial areas, such as the preparation of new materials, catalytic oxidation reactions, and high-temperature heat absorption reactions. It is a trend that is used in the hydrogen production process, especially the endothermic steam reforming process. Therefore, in this paper, the heat release mechanism, properties, preparation methods and the application of magnetic catalysts were presented. Highlights of the application and performance of magnetic catalysts in the hydrogen production area were also discussed.

Review on Additive Manufacturing of Catalysts and Sorbents and the Potential for Process Intensification

Additive manufacturing of catalyst and sorbent materials promises to unlock large design freedom in the structuring of these materials, and could be used to locally tune porosity, shape and resulting parameters throughout the reactor along both the axial and transverse coordinates. This contrasts catalyst structuring by conventional methods, which yields either very dense randomly packed beds or very open cellular structures. Different 3D-printing processes for catalytic and sorbent materials exist, and the selection of an appropriate process, taking into account compatible materials, porosity and resolution, may indeed enable unbounded options for geometries. In this review, recent efforts in the field of 3D-printing of catalyst and sorbent materials are discussed. It will be argued that these efforts, whilst promising, do not yet exploit the full potential of the technology, since most studies considered small structures that are very similar to structures that can be produced through conventional methods. In addition, these studies are mostly motivated by chemical and material considerations within the printing process, without explicitly striving for process intensification. To enable value-added application of 3D-printing in the chemical process industries, three crucial requirements for increased process intensification potential will be set out: i) the production of mechanically stable structures without binders; ii) the introduction of local variations throughout the structure; and iii) the use of multiple materials within one printed structure.