Electrifying oxidation of ethylene and propylene

Ethylene and propylene, as essential precursors in the chemical industry, have been playing a pivotal role in the production of various value-added chemicals that find wide applications in diverse sectors, such as polymer synthesis, lithium-ion battery electrolytes, antifreeze agents and pharmaceuticals. Nevertheless, traditional methods for olefin functionalization including chlorohydrination and epoxidation involve energy-intensive steps and environment-detrimental by-products. In contrast, electrocatalysis is emerging as a promising and sustainable approach for olefin oxidation via utilizing renewable electricity. Recent advancements in energy storage and conversion technologies have intensified the research efforts toward designing efficient electrocatalysts for the selective oxidation of ethylene and propylene, highlighting the shift towards more sustainable production methods. Herein, we summarize recent progress in the electrocatalytic oxidation of ethylene and propylene, focusing on achievement in catalyst design, reaction system selection and mechanism exploration. We figure out the advantages of different oxidation methods for improved performance and discuss the various types of catalysts like noble metals, non-noble metals, metal oxides and carbon-based materials, in facilitating the electrochemical oxidation of ethylene and propylene. Finally, we also provide an overview of current challenges and problems requiring further works.

Selective Electrified Propylene-to-Propylene Glycol Oxidation on Activated Rh-Doped Pd

Renewable-energy-powered electrosynthesis has the potential to contribute to decarbonizing the production of propylene glycol, a chemical that is used currently in the manufacture of polyesters and antifreeze and has a high carbon intensity. Unfortunately, to date, the electrooxidation of propylene under ambient conditions has suffered from a wide product distribution, leading to a low faradic efficiency toward the desired propylene glycol. We undertook mechanistic investigations and found that the reconstruction of Pd to PdO occurs, followed by hydroxide formation under anodic bias. The formation of this metastable hydroxide layer arrests the progressive dissolution of Pd in a locally acidic environment, increases the activity, and steers the reaction pathway toward propylene glycol. Rh-doped Pd further improves propylene glycol selectivity. Density functional theory (DFT) suggests that the Rh dopant lowers the energy associated with the production of the final intermediate in propylene glycol formation and renders the desorption step spontaneous, a concept consistent with experimental studies. We report a 75% faradic efficiency toward propylene glycol maintained over 100 h of operation.

Bipyridine-Confined Silver Single-Atom Catalysts Facilitate In-Plane C-O Coupling for Propylene Electrooxidation

The electrooxidation of propylene presents a promising route for the production of 1,2-propylene glycol (PG) under ambient conditions. However, the C-O coupling process remains a challenge owing to the high energy barrier. In this work, we developed a highly efficient electrocatalyst of bipyridine-confined Ag single atoms on UiO-bpy substrates (Ag SAs/UiO-bpy), which exposed two in-plane coordination vacancies during reaction for the co-adsorption of key intermediates. Detailed structure and electronic property analyses demonstrate that CH3CHCH2OH* and *OH could stably co-adsorb in a square planar configuration, which then accelerates the charge transfer between them. The combination of stable co-adsorption and efficient charge transfer facilitates the C-O coupling process, thus significantly lowering its energy barrier. At 2.4 V versus a reversible hydrogen electrode, Ag SAs/UiO-bpy achieved a record-high activity of 61.9 gPG m-2 h-1. Our work not only presents a robust electrocatalyst but also advances a new perspective on catalyst design for propylene electrooxidation.

Direct propylene epoxidation via water activation over Pd-Pt electrocatalysts

Direct electrochemical propylene epoxidation by means of water-oxidation intermediates presents a sustainable alternative to existing routes that involve hazardous chlorine or peroxide reagents. We report an oxidized palladium-platinum alloy catalyst (PdPtOx/C), which reaches a Faradaic efficiency of 66 ± 5% toward propylene epoxidation at 50 milliamperes per square centimeter at ambient temperature and pressure. Embedding platinum into the palladium oxide crystal structure stabilized oxidized platinum species, resulting in improved catalyst performance. The reaction kinetics suggest that epoxidation on PdPtOx/C proceeds through electrophilic attack by metal-bound peroxo intermediates. This work demonstrates an effective strategy for selective electrochemical oxygen-atom transfer from water, without mediators, for diverse oxygenation reactions.