An affordable 3D-printed positioner fixture improves the resolution of conventional milling for easy prototyping of acrylic microfluidic devices

Millifluidic valves and pumps made of tape and plastic

There is growing interest in producing micro- and milli-fluidic technologies made of thermoplastic with integrated fluidic control elements that are easy to assemble and suitable for mass production. Here, we developed millifluidic valves and pumps made of acrylic layers bonded with double-sided tape that are simple and fast to assemble. We demonstrate that a layer of pressure-sensitive adhesive (PSA) is flexible enough to be deformed at relatively low pressures. A chemical treatment deposited on specific regions of the PSA prevents it from sticking to the thermoplastic, which enabled us to create three different types of valves in normally open or closed configurations. We characterized different aspects of their performance, their operating pressures, the cut-off pressure values to open or close the valves (for different configurations and sizes), and the flow rate and volume pumped by seven different micropumps. As an application, we implemented a glucose assay with integrated pumps and valves, automatically generating glucose dilutions and reagent mixing. The ability to create polymeric microfluidic control units made with tape paves the way for their mass manufacturing.

Polymeric Microfluidic Devices Fabricated Using Epoxy Resin for Chemically Demanding and Day-Long Experiments

Polydimethylsiloxane (PDMS) is a widely used material in laboratories for fabricating microfluidic devices with a rapid and reproducible prototypingability, owing to its inherent properties (e.g., flexibility, air permeability, and transparency). However, the PDMS channel is easily deformed under pressures applied to generate flows because of its elasticity, which can affect the robustness of experiments. In addition, air permeability of PDMS causes the pervaporation of water, and its porous structure absorbs oil and even small hydrophobic molecules, rendering it inappropriate for chemically demanding or day-long experiments. In this study, we develop a rapid and reproducible fabrication method for polymer-based rigid microfluidic devices, using epoxy resin that can overcome the limitations of PDMS channels, which are structurally and chemically robust. We first optimize a high-resolution fabrication protocol to achieve convenient and repeatable prototyping of polymeric devices via epoxy casting using PDMS soft molds. In addition, we compare the velocity changes in PDMS microchannels by tracking fluorescent particles in various flows (~133 μL/min) to demonstrate the structural robustness of the polymeric device. Furthermore, by comparing the adsorption of fluorescent hydrophobic chemicals and the pervaporation through channel walls, we demonstrate the excellent chemical resistance of the polymeric device and its suitability for day-long experiments. The rigid polymeric device can facilitate lab-on-chip research and enable various applications, such as high-performance liquid chromatography, anaerobic bacterial culture, and polymerase chain reaction, which require chemically or physically demanding experiments.

The Design and Implementation of a High-Precision Positioner Fixture

In this paper, a novel positioner fixture with a high repeated positioning accuracy and a high stiffness is proposed and investigated. A high-precision end-toothed disc is used to achieve the high repeated positioning accuracy of the designed positioner fixture. The mathematical models of the cumulative error of the tooth pitch, the tooth alignment error and the error of the tooth profile half-angle of the end-toothed disc are analyzed. The allowable tolerance values of the cumulative error of the tooth pitch, the tooth alignment error and the error of the tooth profile half-angle of the end-toothed disc are given. According to the theoretical calculation results, a prototype positioner fixture is fabricated and its repeated positioning accuracy and stiffness are tested. The test results indicate that the stiffness of the proposed positioner fixture is 1050.5 N/μm, which is larger than the previous positioner fixtures of the same type. The repeated positioning accuracy of the proposed positioner fixture in the x, y and z directions are ±0.48 μm, ±0.45 μm and ±0.49 μm, respectively, which is significantly higher than the previous positioner fixtures.

Capture efficiency of magnetic nanoparticles through the compaction effect of a microparticles column

When a magnetic nanoparticle solution flows through a porous medium formed by iron microparticles packed in a microfluidic channel, the nanoparticles get trapped within the column in the presence of a magnet. A complex interplay between magnetic and fluid forces within the magnetized porous medium governs the trapping of nanoparticles. However, how does the packing state of the microparticles affect the trapping of nanoparticles? Will more nanoparticles be trapped on a loose or a tight packing? In this work, we present experiments that show that the capture of nanoparticles is determined by the total volume occupied by the column, independent of its packing density. We present a simple analytical model based on the competition of drag and magnetic forces that shows that our system can be useful to develop and test more complete and accurate models. We also developed a technique to measure the columns' minute mass and its packing density, which consists of injecting polydimethylsiloxane into the acrylic microfluidic device. Our work can help with the optimization of environmental and biomedical applications based on high-gradient magnetic nanoparticle separation.