Ultrathin-shell IrCo hollow nanospheres as highly efficient electrocatalysts towards the oxygen evolution reaction in acidic media

Efficient Nitrate to Ammonia Conversion on Bifunctional IrCu4 Alloy Nanoparticles

Electrochemical nitrate reduction (NO3RR) to ammonia presents a promising alternative strategy to the traditional Haber-Bosch process. However, the competitive hydrogen evolution reaction (HER) reduces the Faradaic efficiency toward ammonia, while the oxygen evolution reaction (OER) increases the energy consumption. This study designs IrCu4 alloy nanoparticles as a bifunctional catalyst to achieve efficient NO3RR and OER while suppressing the unwanted HER. This is achieved by operating the NO3RR at positive potentials using the IrCu4 catalyst, which allows a Faradaic efficiency of 93.6% for NO3RR. When applied to OER catalysis, the IrCu4 alloy also shows excellent results, with a relatively low overpotential of 260 mV at 10 mA cm-2. Stable ammonia production can be achieved for 50 h in a 16 cm2 flow electrolyzer in simulated working conditions. Our research provides a pathway for optimizing NO3RR through bifunctional catalysts in a tandem approach.

Ultrastable and highly active Co-vacancies-enriched IrCo bifunctional nanoalloys for proton exchange membrane water electrolysis

Exploring the electrocatalysts with high intrinsic activity and stability for both anode and cathode to tolerate the extremely acidic condition in proton exchange membrane water electrolyzer (PEMWE) is crucial for widespread industrial application. Herein, we constructed the bifunctional IrCox nanoalloys with abundant metal vacancies via the combination of chemical reduction and electrochemical treatment for overall water splitting. The developed IrCo0.13 exhibits ultra-low overpotentials of 238 mV for OER and 18.6 mV for HER at 10 mA cm-2 in 0.1 M HClO4, and achieves the exceptional stability of 1000 h for OER and 100 h for HER at 10 mA cm-2. Further, the cell voltage is only 1.68 V to reach a high current density of 1 A cm-2 in PEMWE with IrCo0.13 as the both cathode and anode catalytic layer, and it shows excellent corrosion resistance in acidic environment, evidenced by 415 h stable operation at 1 A cm-2. The strong electronic interactions in the Ir-Co atomic heterostructure and the in-situ generation of Co vacancies by electrochemical oxidation synergistically contribute to the enhanced activity and stability via optimizing the electronic structure of adjacent Ir active sites, enhancing the conductivity and electrochemical active surface area of the catalyst, accelerating charge transfer and kinetics. This work provides a new perspective for designing bifunctional catalysts for practical application in PEMWE.

Recent advances in iridium-based catalysts with different dimensions for the acidic oxygen evolution reaction

Proton exchange membrane (PEM) water electrolysis is considered a promising technology for green hydrogen production, and iridium (Ir)-based catalysts are the best materials for anodic oxygen evolution reactions (OER) owing to their high stability and anti-corrosion ability in a strong acid electrolyte. The properties of Ir-based nanocatalysts can be tuned by rational dimension engineering, which has received intensive attention recently for catalysis ability boosting. To achieve a comprehensive understanding of the structural and catalysis performance, herein, an overview of the recent progress was provided for Ir-based catalysts with different dimensions for the acidic OER. The promotional effect was first presented in terms of the nano-size effect, synergistic effect, and electronic effect based on the dimensional effect, then the latest progress of Ir-based catalysts classified into zero-dimensional (0D), one-dimensional (1D), two-dimensional (2D) and three-dimensional (3D) catalysts was introduced in detail; and the practical application of some typical examples in the real PEM water electrolyzers (PEMWE) was also presented. Finally, the problems and challenges faced by current dimensionally engineered Ir-based catalysts in acidic electrolytes were discussed. It is concluded that the increased surface area and catalytic active sites can be realized by dimensional engineering strategies, while the controllable synthesis of different dimensional structured catalysts is still a great challenge, and the correlation between structure and performance, especially for the structural evolution during the electrochemical operation process, should be probed in depth. Hopefully, this effort could help understand the progress of dimensional engineering of Ir-based catalysts in OER catalysis and contribute to the design and preparation of novel efficient Ir-based catalysts.

Nanoarchitectonics of Metallene Materials for Electrocatalysis

Controlling the synthesis of metal nanostructures is one approach for catalyst engineering and performance optimization in electrocatalysis. As an emerging class of unconventional electrocatalysts, two-dimensional (2D) metallene electrocatalysts with ultrathin sheet-like morphology have gained ever-growing attention and exhibited superior performance in electrocatalysis owing to their distinctive properties originating from structural anisotropy, rich surface chemistry, and efficient mass diffusion capability. Many significant advances in synthetic methods and electrocatalytic applications for 2D metallenes have been obtained in recent years. Therefore, an in-depth review summarizing the progress in developing 2D metallenes for electrochemical applications is highly needed. Unlike most reported reviews on the 2D metallenes, this review starts by introducing the preparation of 2D metallenes based on the classification of the metals (e.g., noble metals, and non-noble metals) instead of synthetic methods. Some typical strategies for preparing each kind of metal are enumerated in detail. Then, the utilization of 2D metallenes in electrocatalytic applications, especially in the electrocatalytic conversion reactions, including the hydrogen evolution reaction, oxygen evolution reaction, oxygen reduction reaction, fuel oxidation reaction, CO₂ reduction reaction, and N₂ reduction reaction, are comprehensively discussed. Finally, current challenges and opportunities for future research on metallenes in electrochemical energy conversion are proposed.

Electrocatalysts for the Oxygen Evolution Reaction in Acidic Media

The well-established proton exchange membrane (PEM)-based water electrolysis, which operates under acidic conditions, possesses many advantages compared to alkaline water electrolysis, such as compact design, higher voltage efficiency, and higher gas purity. However, PEM-based water electrolysis is hampered by the low efficiency, instability, and high cost of anodic electrocatalysts for the oxygen evolution reaction (OER). In this review, the recently reported acidic OER electrocatalysts are comprehensively summarized, classified, and discussed. The related fundamental studies on OER mechanisms and the relationship between activity and stability are particularly highlighted in order to provide an atomistic-level understanding for OER catalysis. A stability test protocol is suggested to evaluate the intrinsic activity degradation. Some current challenges and unresolved questions, such as the usage of carbon-based materials and the differences between the electrocatalyst performances in acidic electrolytes and PEM-based electrolyzers are also discussed. Finally, suggestions for the most promising electrocatalysts and a perspective for future research are outlined. This review presents a fresh impetus and guideline to the rational design and synthesis of high-performance acidic OER electrocatalysts for PEM-based water electrolysis.

Overall Design of Anode with Gradient Ordered Structure with Low Iridium Loading for Proton Exchange Membrane Water Electrolysis

Insufficient catalyst utilization, limited mass transport, and high ohmic resistance of the conventional membrane electrode assembly (MEA) lead to significant performance losses of proton exchange membrane water electrolysis (PEMWE). Herein we propose a novel ordered MEA based on anode with a 3D membrane/catalytic layer (CL) interface and gradient tapered arrays by the nanoimprinting method, confirmed by energy dispersive spectroscopy. Benefiting from the maximized triple-phase interface, rapid mass transport, and gradient CL by overall design, such an ordered structure with Ir loading of 0.2 mg cm^-2 not only greatly increases the electrochemical active area by 4.2 times but also decreases the overpotentials of both mass transport and ohmic polarization by 13.9% and 8.7%, respectively, compared with conventional MEA with an Ir loading of 2 mg cm^-2, thus ensuring a superior performance (1.801 V at 2 A cm^-2) and good stability. This work provides a new strategy of designing MEA for high-performance PEMWE.

Cobalt phosphide nanowires with adjustable iridium, realizing excellent bifunctional activity for acidic water splitting

The exploration of highly active bifunctional electrocatalysts for acidic electrochemical water splitting has attracted wide attention due to their importance in polymer electrolyte membrane (PEM) electrolyzers. However, existing catalysts normally suffer from low catalytic efficiency under acidic conditions. Herein, we developed a series of Ir-doped CoP nanowires arrays on carbon cloth (Ir-CoP/CC) materials, realizing prominently improved bifunctional catalytic activity for overall water splitting in an acidic medium. The optimized Ir4-CoP/CC catalyst exhibits the smallest overpotential of 38 mV and 237 mV to reach 10 mA cm-2 for HER and OER, respectively. Through systematic experimental research, we find the best intrinsic activity belongs to Ir3-CoP/CC catalyst, which presents superior bifunctional performance with the most economical usage of Ir. As a result, the best acidic water splitting electrolyzer displays a very low voltage of 1.50 V at 10 mA cm-2. This work provides a novel strategy to develop highly active bifunctional catalysts for acidic electrochemical water splitting.

Borate Anion Dopant Inducing Oxygen Vacancies over Co3O4 Nanocages for Enhanced Oxygen Evolution

The rational design of cost effective and highly efficient oxygen evolution reaction (OER) catalysts plays an extremely important role in promoting the commercial applications of electrochemical water splitting. Herein we reported a sacrificial template strategy for the preparation of borate anion doped Co3O4@ZIF-67 nanocages assembled with nanosheets (B-Co3O4@ZIF-67) by hydrothermal boronation of zeolitic imidazolate framework-67 (ZIF-67). During the preparation process, two different kinds of borate anion sources were found to regulate the morphological structures by tuning the etching rate between ZIF precursors and the borate anion. Moreover, borate anion doping was also found to induce oxygen vacancy defects, which is beneficial for modulating the electronic structure and accelerating electron transport. Meanwhile, the resultant B-Co3O4@ZIF-67 nanocages possess a large specific surface area, which is beneficial for the mass transfer of the electrolyte and exposing more catalytic active sites. Benefiting from the advantages above, the resultant B-Co3O4@ZIF-67 nanocages exhibit impressive OER performance with a small overpotential of 334 mV, a current density of 10 mA cm−2, a small Tafel slope of 73.88 mV dec−1, as well as long-term durability in an alkaline electrolyte.

Hyperbranched concave octahedron of PtIrCu nanocrystals with high-index facets for efficiently electrochemical ammonia oxidation reaction

Ammonia oxidation reaction (AOR) via electrocatalysis is one of the most efficient ways of utilizing ammonia (a zero-carbon fuel with high hydrogen content) for renewable energy systems. However, AOR seriously suffers from the slow kinetics, and low durability due to its multi-electron transfer process and the poison of the reaction intermediates (N_ads and NO_ads) to precious metal catalysts. Herein, hyperbranched concave octahedral nanodendrites of PtIrCu (HCOND) with high-index facets of {553}, {331} and {221} were developed for the first time using a solvothermal method. The HCOND possesses PtIr-rich edges and exhibit highly efficient AOR activity and stability in alkaline media, wherein their onset potential is 0.35 V vs.RHE, which is 60 mV and 160 mV lower than that of the PtIrCu nanoparticles (NPs) (0.41 V) and commercial Pt/C (0.51 V), respectively, and its high mass activity of 40.6 A g_PtIr^-1 at the 0.5 V vs.RHE is 10.3 times, 2.34 times higher than that of commercial Pt/C (3.9 A g_Pt^-1) and PtIrCu NPs (17.3 A g_PtIr^-1), respectively. In addition, its peak current density (122.9 A g_PtIr^-1) is only reduced by 17.7% after 2000-cycles accelerated durability test. Meanwhile, the performance of PtIrCu HCOND is also better than that of other previously reported morphologies of Pt based catalysts (eg. nanoparticles, nanocubes, nanofilm, nanoflowers). The improvement is critically ascribed to unique advantages of the specific HCOND structure including PtIr rich surface, high-index faceted nanodendrites, strong lattice strain and electronic effects. These characteristics endow the HCOND with great promise to reduce Pt and Ir loading dramatically in the practical application of direct ammonia fuel cells.