Sputter deposition of highly active complex solid solution electrocatalysts into an ionic liquid library: effect of structure and composition on oxygen reduction activity

Sustainable high-entropy materials?

High-entropy materials (HEMs) show inspiring structural and functional properties due to their multi-elemental compositions. However, most HEMs are burdened by cost-, energy-, and carbon-intensive extraction, synthesis, and manufacturing protocols. Recycling and reusing HEMs are challenging because their design relies on high fractions of expensive and limited-supply elements in massive solid solutions. Therefore, we review the basic sustainability aspects of HEMs. Solutions include using feedstock with lower carbon and energy footprints, sustainable primary synthesis routes from minerals, attenuation of the equimolar alloying rule, and a preference for scrap and dumped waste for secondary and tertiary synthesis. The high solubility, compositional flexibility, and chemical robustness of HEMs offer pathways for using higher fractions of mixed and contaminated scrap and waste feedstocks, which are not admissible for synthesizing conventional materials. We also discuss thermodynamic and kinetic design strategies to reconcile good material properties with high impurity tolerance and variable compositions.

Tailoring Local Chemical Ordering via Elemental Tuning in High-Entropy Alloys

Due to the large multi-elemental space desired for property screening and optimization, high-entropy alloys (HEAs) hold greater potential over conventional alloys for a range of applications, such as structural materials, energy conversion, and catalysis. However, the relationship between the HEA composition and its local structural/elemental configuration is not well understood, particularly in noble-metal-based HEA nanomaterials, hindering the design and development of nano-HEAs in energy conversion and catalysis applications. Herein, we determined precise atomic-level structural and elemental arrangements in model HEAs composed of RhPtPdFeCo and RuPtPdFeCo to unveil their local characteristics. Notably, by changing just one constituent element in the HEA (Rh to Ru), we found dramatic changes in the elemental arrangement from complete random mixing to a local single elemental ordering feature. Additionally, we demonstrate that the local ordering in RuPtPdFeCo can be further controlled by varying the Ru concentration, allowing us to toggle between local Ru clustering and distinct heterostructures in multicomponent systems. Overall, our study presents a practical approach for manipulating local atomic structures and elemental arrangements in noble-metal-based HEA systems, which could provide in-depth knowledge to mechanistically understand the functionality of noble-metal-based HEA nanomaterials in practical applications.

Bimetallic Nanoalloy Catalysts for Green Energy Production: Advances in Synthesis Routes and Characterization Techniques

Bimetallic Nanoalloy catalysts have diverse uses in clean energy, sensing, catalysis, biomedicine, and energy storage, with some supported and unsupported catalysts. Conventional synthetic methods for producing bimetallic alloy nanoparticles often produce unalloyed and bulky particles that do not exhibit desired characteristics. Alloys, when prepared with advanced nanoscale methods, give higher surface area, activity, and selectivity than individual metals due to changes in their electronic properties and reduced size. This review demonstrates the synthesis methods and principles to produce and characterize highly dispersed, well-alloyed bimetallic nanoalloy particles in relatively simple, effective, and generalized approaches and the overall existence of conventional synthetic methods with modifications to prepare bimetallic alloy catalysts. The basic concepts and mechanistic understanding are represented with purposely selected examples. Herein, the enthralling properties with widespread applications of nanoalloy catalysts in heterogeneous catalysis are also presented, especially for Hydrogen Evolution Reaction (HER), Oxidation Reduction Reaction (ORR), Oxygen Evolution Reaction (OER), and alcohol oxidation with a particular focus on Pt and Pd-based bimetallic nanoalloys and their numerous fields of applications. The high entropy alloy is described as a complicated subject with an emphasis on laser-based green synthesis of nanoparticles and, in conclusion, the forecasts and contemporary challenges for the controlled synthesis of nanoalloys are addressed.

Scalable Synthesis of Multi-Metal Electrocatalyst Powders and Electrodes and their Application for Oxygen Evolution and Water Splitting

Multi-metal electrocatalysts provide nearly unlimited catalytic possibilities arising from synergistic element interactions. We propose a polymer/metal precursor spraying technique that can easily be adapted to produce a large variety of compositional different multi-metal catalyst materials. To demonstrate this, 11 catalysts were synthesized, characterized, and investigated for the oxygen evolution reaction (OER). Further investigation of the most active OER catalyst, namely CoNiFeMoCr, revealed a polycrystalline structure, and operando Raman measurements indicate that multiple active sites are participating in the reaction. Moreover, Ni foam-supported CoNiFeMoCr electrodes were developed and applied for water splitting in flow-through electrolysis cells with electrolyte gaps and in zero-gap membrane electrode assembly (MEA) configurations. The proposed alkaline MEA-type electrolyzers reached up to 3 A cm^-2 , and 24 h measurements demonstrated no loss of current density of 1 A cm^-2 .

Insights into the performance and degradation of Ru@Pt core-shell catalysts for fuel cells by advanced (scanning) transmission electron microscopy

Ru@Pt core-shell nanoparticles are currently being explored as carbon monoxide tolerant anode catalysts for proton exchange membrane fuel cells. However, little is known about their degradation under fuel cell conditions. In the present work, two types of Ru@Pt nanoparticles with nominal shell thicknesses of 1 (Ru@1Pt) and 2 (Ru@2Pt) Pt monolayers are studied as synthesized and after accelerated stress tests. These stress tests were designed to imitate the degradation occurring under fuel cell operating conditions. Our advanced (scanning) transmission electron microscopy characterization explains the superior initial electrochemical performance of Ru@1Pt. Moreover, the 3D reconstruction of the Pt shell by electron tomography reveals an incomplete shell for both samples, which results in a less stable Ru metal being exposed to an electrolyte. The degree of coverage of the Ru cores provides insights into the higher stability of Ru@2Pt during the accelerated stress tests. Our results explain how to maximize the initial performance of Ru@Pt-type catalysts, without compromising their stability under fuel cell conditions.

Composition control of alloy nanoparticles consisting of bulk-immiscible Au and Rh metals via an ionic liquid/metal sputtering technique for improving their electrocatalytic activity

AuRh bimetallic alloy nanoparticles (NPs) were successfully prepared by simultaneous sputtering of Au and Rh in a room-temperature ionic liquid (RTIL) of N,N-diethyl-N-methyl-N-(2-methoxyethyl) ammonium tetrafluoroborate (DEME-BF₄). Bimetallic AuRh alloy NPs of 1-2 nm in size were formed in the RTIL. The alloy composition was controllable by changing the surface areas of Au and Rh plates used as sputtering targets. Loading thus-obtained AuRh NPs on carbon black (CB) powders increased the size of AuRh NPs to ca. 2-8 nm, depending on the Au/Rh ratio. The electrocatalytic activity for oxygen reduction reaction (ORR) of AuRh NP-loaded CB catalysts showed a volcano-type dependence on their composition, in which AuRh NPs with Au surface coverage of 62% exhibited the optimal ORR activity, the specific activity being ca. 5 times higher than that of pure Rh NPs.

Sputtering onto liquids: a critical review

Sputter deposition of atoms onto liquid substrates aims at producing colloidal dispersions of small monodisperse ultrapure nanoparticles (NPs). Since sputtering onto liquids combines the advantages of the physical vapor deposition technique and classical colloidal synthesis, the review contains chapters explaining the basics of (magnetron) sputter deposition and the formation of NPs in solution. This review article covers more than 132 papers published on this topic from 1996 to September 2021 and aims at providing a critical analysis of most of the reported data; we will address the influence of the sputtering parameters (sputter power, current, voltage, sputter time, working gas pressure, and the type of sputtering plasma) and host liquid properties (composition, temperature, viscosity, and surface tension) on the NP formation as well as a detailed overview of the properties and applications of the produced NPs.

Ionic Liquids and Deep Eutectics as a Transformative Platform for the Synthesis of Nanomaterials

Ionic liquids (ILs) are becoming a revolutionary synthesis medium for inorganic nanomaterials, permitting more efficient, safer and environmentally benign preparation of high quality products. A smart combination of ILs and...

Control of nanoparticles synthesized via vacuum sputter deposition onto liquids: a review

Sputter deposition onto a low volatile liquid matrix is a recently developed green synthesis method for metal/metal oxide nanoparticles (NPs). In this review, we introduce the synthesis method and highlight its unique features emerging from the combination of the sputter deposition and the ability of the liquid matrix to regulate particle growth. Then, manipulating the synthesis parameters to control the particle size, composition, morphology, and crystal structure of NPs is presented. Subsequently, we evaluate the key experimental factors governing the particle characteristics and the formation of monometallic and alloy NPs to provide overall directions and insights into the preparation of NPs with desired properties. Following that, the current understanding of the growth and formation mechanism of sputtered particles in liquid media, in particular, ionic liquids and liquid polymers, during and after sputtering is emphasized. Finally, we discuss the challenges that remain and share our perspectives on the future prospects of the synthesis method and the obtained NPs.

What Makes High-Entropy Alloys Exceptional Electrocatalysts?

The formation of a vast number of different multielement active sites in compositionally complex solid solution materials, often more generally termed high‐entropy alloys, offers new and unique concepts in catalyst design, which mitigate existing limitations and change the view on structure–activity relations. We discuss these concepts by summarising the currently existing fundamental knowledge and critically assess the chances and limitations of this material class, also highlighting design strategies. A roadmap is proposed, illustrating which of the characteristic concepts could be exploited using which strategy, and which breakthroughs might be possible to guide future research in this highly promising material class for (electro)catalysis.

High-entropy materials for catalysis: A new frontier

Entropy plays a pivotal role in catalysis, and extensive research efforts have been directed to understanding the enthalpy-entropy relationship that defines the reaction pathways of molecular species. On the other side, surface of the catalysts, entropic effects have been rarely investigated because of the difficulty in deciphering the increased complexities in multicomponent systems. Recent advances in high-entropy materials (HEMs) have triggered broad interests in exploring entropy-stabilized systems for catalysis, where the enhanced configurational entropy affords a virtually unlimited scope for tailoring the structures and properties of HEMs. In this review, we summarize recent progress in the discovery and design of HEMs for catalysis. The correlation between compositional and structural engineering and optimization of the catalytic behaviors is highlighted for high-entropy alloys, oxides, and beyond. Tuning composition and configuration of HEMs introduces untapped opportunities for accessing better catalysts and resolving issues that are considered challenging in conventional, simple systems.