One-step flow synthesis of size-controlled polymer nanogels in a fluorocarbon microfluidic chip

Synthetic polymer nanoparticles (NPs) with biomimetic properties are ideally suited for different biomedical applications such as drug delivery and direct therapy. However, bulk synthetic approaches can suffer from poor reproducibility and scalability when precise size control or multi-step procedures are required. Herein, we report an integrated microfluidic chip for the synthesis of polymer NPs. The chip could sequentially perform homopolymer synthesis and subsequent crosslinking into NPs without intermediate purification. This was made possible by fabrication of the chip with a fluorinated elastomer and incorporation of two microfluidic mixers. The first was a long channel with passive mixing features for the aqueous RAFT synthesis of stimuli-responsive polymers in ambient conditions. The polymers were then directly fed into a hydrodynamic flow focusing (HFF) junction that rapidly mixed them with a crosslinker solution to produce NPs. Compared to microfluidic systems made of PDMS or glass, our chip had better compatibility and facile fabrication. The polymers were synthesized with high monomer conversion and the NP size was found to be influenced by the flow rate ratio between the crosslinker solution and polymer solution. This allowed for the size to be predictably controlled by careful adjustment of the fluid flow rates. The size of the NPs and their stimuli-responses were studied using DLS and SEM imaging. This microfluidic chip design can potentially streamline and provide some automation for the bottom-up synthesis of polymer NPs while offering on-demand size control.

Exploiting the Monomer-Feeding Mechanism of RAFT Emulsion Polymerization for Polymerization-Induced Self-Assembly of Asymmetric Divinyl Monomers

We exploited the monomer-feeding mechanism of reversible addition-fragmentation chain transfer (RAFT) emulsion polymerization to achieve the successful polymerization-induced self-assembly (PISA) of asymmetric divinyl monomers. Colloidally stable cross-linked block copolymer nanoparticles with various morphologies, such as vesicles, were directly prepared at high solids. Morphologies of the cross-linked block copolymer nanoparticles could be controlled by varying the monomer concentration, degree of polymerization (DP) of the core-forming block, and length of the macro-RAFT agent. X-ray photoelectron spectroscopy (XPS) characterization confirmed the presence of unreacted vinyl groups within the obtained block copolymer nanoparticles, providing a landscape for further functionalization via thiol-ene chemistry. Finally, the obtained block copolymer nanoparticles were employed as additives to tune the mechanical properties of hydrogels. We expect that this study not only offers considerable opportunities for the preparation of well-defined cross-linked block copolymer nanoparticles, but also provides important insights into the controlled polymerization of multivinyl monomers.

Seeded RAFT Polymerization-Induced Self-assembly: Recent Advances and Future Opportunities

Over the past decade, polymerization-induced self-assembly (PISA) has fully proved its versatility for scale-up production of block copolymer nanoparticles with tunable sizes and morphologies; yet, there are still some limitations. Recently, seeded PISA approaches combing PISA with heterogeneous seeded polymerizations have been greatly explored and are expected to overcome the limitations of traditional PISA. In this review, recent advances in seeded PISA that have expanded new horizons for PISA are highlighted including i) general considerations for seeded PISA (e.g., kinetics, the preparation of seeds, the selection of monomers), ii) morphological evolution induced by seeded PISA (e.g., from corona-shell-core nanoparticles to vesicles, vesicles-to-toroid, disassembly of vesicles into nanospheres), and iii) various well-defined nanoparticles with hierarchical and sophisticated morphologies (e.g., multicompartment micelles, porous vesicles, framboidal vesicles, AXn -type colloidal molecules). Finally, new insights into seeded PISA and future perspectives are proposed.

Microwave Irradiation-Assisted Reversible Addition-Fragmentation Chain Transfer Polymerization-Induced Self-Assembly of pH-Responsive Diblock Copolymer Nanoparticles

Herein, we present a versatile platform for the synthesis of pH-responsive poly([N-(2-hydroxypropyl)]methacrylamide)-b-poly[2-(diisopropylamino)ethyl methacrylate] diblock copolymer (PHPMA-b-PDPA) nanoparticles (NPs) obtained via microwave-assisted reversible addition-fragmentation chain transfer polymerization-induced self-assembly (MWI-PISA). The N-(2-hydroxypropyl) methacrylamide (HPMA) monomer was first polymerized to obtain a macrochain transfer agent with polymerization degrees (DPs) of 23 and 51. Subsequently, using mCTA and 2-(diisopropylamino)ethyl methacrylate (DPA) as monomers, we successfully conducted MWI-PISA emulsion polymerization in aqueous solution with a solid content of 10 wt %. The NPs were obtained with high monomer conversion and polymerization rates. The resulting diblock copolymer NPs were analyzed by dynamic light scattering (DLS) and cryogenic-transmission electron microscopy (cryo-TEM). cryo-TEM studies reveal the presence of only NPs with spherical morphology such as micelles and polymer vesicles known as polymersomes. Under the selected conditions, we were able to fine-tune the morphology from micelles to polymersomes, which may attract considerable attention in the drug-delivery field. The capability for drug encapsulation using the obtained in situ pH-responsive NPs, the polymersomes based on PHPMA₂₃-b-PDPA₁₀₀, and the micelles based on PHPMA₅₁-b-PDPA₁₀₀ was demonstrated using the hydrophobic agent and fluorescent dye as Nile red (NR). In addition, the NP disassembly in slightly acidic environments enables fast NR release.

Formation of n-Hexane-in-DMF Nonaqueous Pickering Emulsions: ABC Triblock Worms versus AB Diblock Worms

Nonaqueous Pickering emulsions exhibit promising applications in many industrial areas but have been relatively less studied in the past. In this study, n-hexane-in-DMF nonaqueous Pickering emulsions stabilized by core cross-linked copolymer worms with mixed shells are demonstrated for the first time. Core cross-linked copolymer worms with mixed shells were prepared by seeded reversible addition-fragmentation chain transfer (RAFT) quasi-solution polymerization. Specifically, polystyrene-poly(4-vinylpyridine) (PS-P4VP) diblock copolymer worms were first prepared via RAFT-mediated dispersion polymerization in toluene under the given conditions using PS as both the macro-CTA and the stabilizer block. After the chemical cross-linking of P4VP cores, PS-P4VP diblock copolymer worms were chain-extended with LMA in DMF/toluene (1:9, weight ratio) mixed solvents, producing core cross-linked PS-P4VP-PLMA worms with PS/PLMA mixed shells. The as-prepared core cross-linked PS-P4VP-PLMA worms with mixed PS/PLMA shells were further utilized as Pickering emulsifiers for the generation of nonaqueous n-hexane-in-DMF Pickering emulsions. The emulsifying performances of mixed-shell copolymer worms were compared with those of their spherical and linear analogues with entirely identical chemical compositions as well as PS-P4VP diblock copolymer worm precursors, respectively.

RAFT-mediated polymerization-induced self-assembly (RAFT-PISA): current status and future directions

Polymerization-induced self-assembly (PISA) combines polymerization and self-assembly in a single step with distinct efficiency that has set it apart from the conventional solution self-assembly processes. PISA holds great promise for large-scale production, not only because of its efficient process for producing nano/micro-particles with high solid content, but also thanks to the facile control over the particle size and morphology. Since its invention, many research groups around the world have developed new and creative approaches to broaden the scope of PISA initiations, morphologies and applications, etc. The growing interest in PISA is certainly reflected in the increasing number of publications over the past few years, and in this review, we aim to summarize these recent advances in the emerging aspects of RAFT-mediated PISA. These include (1) non-thermal initiation processes, such as photo-, enzyme-, redox- and ultrasound-initiation; the achievements of (2) high-order structures, (3) hybrid materials and (4) stimuli-responsive nano-objects by design and adopting new monomers and new processes; (5) the efforts in the realization of upscale production by utilization of high throughput technologies, and finally the (6) applications of current PISA nano-objects in different fields and (7) its future directions.

Self-Assembly of Copolymers Containing Crystallizable Blocks: Strategies and Applications

The self-assembly of copolymers containing crystallizable block in solution has received increasing attentions in the past few years. Various strategies including crystallization-driven self-assembly (CDSA) and polymerization-induced CDSA (PI-CDSA) have been widely developed. Abundant self-assembly morphologies were captured and advanced applications have been attempted. In this review, the synthetic strategies including the mechanisms and characteristics are highlighted, the survey on the advanced applications of crystalline nano-assemblies are collected. This review is hoped to depict a comprehensive outline for self-assembly of copolymers containing crystallizable block in recent years and to prompt the development of the self-assembly technology in interdisciplinary field. This article is protected by copyright. All rights reserved.

Block Copolymer Vesicles with Tunable Membrane Thicknesses and Compositions Prepared by Aqueous Seeded Photoinitiated Polymerization-Induced Self-Assembly at Room Temperature

Block copolymer vesicles with diverse functionalities and intrinsic hollow structures have received considerable attention due to their broad applications in biomedical fields, including drug delivery, bioimaging, theranostics, gene therapy, etc. However, efficient preparation of block copolymer vesicles with tunable membrane thicknesses and compositions under mild conditions is still a challenge. Herein, we report an aqueous seeded photoinitiated polymerization-induced self-assembly (photo-PISA) for the precise preparation of block copolymer vesicles at room temperature. By changing the total degree of polymerization (DP) of the hydrophobic block in seeded photo-PISA, one can easily tune the membrane thickness without compromising the morphology of vesicles. Moreover, by adding different comonomers such as hydrophobic monomers, hydrophilic monomers, and cross-linkers into seeded photo-PISA, vesicles with different compositions could be prepared without compromising the morphology and colloidal stability. Polymerization kinetics show that seeded photo-PISA can skip the step of in situ self-assembly with a short homogeneous polymerization stage being observed. To demonstrate potential biological applications, enzymatic nanoreactors were constructed by loading horseradish peroxidase (HRP) inside vesicles via seeded photo-PISA. The enzymatic properties of these nanoreactors could be easily regulated by changing the membrane thickness and hydrophobicity. It is expected that this method can provide a facile platform for the precise preparation of block copolymer vesicles that may find applications in different fields.

Synthesis of Cross-Linked Block Copolymer Nano-Assemblies and their Coating Application

Since the discovery of polymerization-induced self-assembly (PISA), convenient synthesis of concentrated block copolymer nano-assemblies dispersed in solvent has been achieved. Now, application of block copolymer nano-assemblies should be paid more attention. In this study, corona-cross-linked block copolymer nanoparticles of poly[dimethylacrylamide-co-(diacetone acrylamide)]-b-polystyrene [P(DMA-co-DAAM)-b-PS] containing the poly(DAAM) segment in the hydrophilic P(DMA-co-DAAM) block are synthesized initially by PISA following dispersion RAFT polymerization and then by covalent intraparticle cross-linking through the poly(DAAM) segment and adipic acid dihydrazide (ADH). Coating application of the corona-cross-linked block copolymer nano-assemblies is tried, and much higher water resistance of the corona-cross-linked block copolymer nano-assemblies than that of the linear block copolymer nano-assemblies is demonstrated. This article is protected by copyright. All rights reserved.

Block copolymer self-assembly assisted fabrication of laterally organized- and stacked- nanoarrays

Block copolymer (BCP) self-assembly processes are often seen as reliable techniques for advanced nanopatterning to achieve functional surfaces and create templates for nanofabrication. By taking advantage of the tunability in pitch, diameter and feature-to-feature separation of the self-assembled BCP features, complex, laterally organized- and stacked- multicomponent nanoarrays comprising of gold and polymer have been fabricated. The approaches not only demonstrate nanopatterning of up to two levels of hierarchy but also investigate how a variation in the feature-to-feature gap at the first hierarchy affects the self-assembly of polymer features at the second. Such BCP self-assembly enabled multicomponent nanoarray configurations are rarely achieved by other nanofabrication approaches and are particularly promising for pushing the boundaries of block copolymer lithography and in creating unique surface architectures and complex morphologies at the nanoscale.

Self-catalyzed synthesis of a nano-capsule and its application as a heterogeneous RCMP catalyst and nano-reactor

A nano-capsule synthesized via self-catalyzed RCMP and its use as a heterogeneous catalyst and a nano-reactor of RCMP to generate a multi-elemental particle.

Photoluminescent polymer cubosomes prepared by RAFT-mediated polymerization-induced self-assembly

The preparation of photoluminescent polymer assemblies with a wide range of morphologies, including spongosomes and cubosomes, via an efficient RAFT-mediated polymerization-induced self-assembly (RAFT-PISA) process, was demonstrated.

Polymers with multiple functions: α,ω-macromolecular photoinitiators/chain transfer agents used in aqueous photoinitiated polymerization-induced self-assembly

A series of α,ω-functionalized polymers with a photoinitiator end group and a RAFT end group were synthesized and employed as macromolecular photoinitiators/chain transfer agents in aqueous photoinitiated polymerization-induced self-assembly.

Influence of Solvent on RAFT-mediated Polymerization of Benzyl Methacrylate (BzMA) and How to Overcome the Thermodynamic/Kinetic Limitation of Morphology Evolution during Polymerization-Induced Self-Assembly

Polymerization-induced self-assembly (PISA) has been demonstrated to be a powerful strategy to produce polymeric nano-objects of various morphologies. Dependent on the solubility of monomers, PISA is usually classified into two...

Crosslinked p(MMA) Particles by RAFT Emulsion Polymerisation: Tuning Size and Stability

The controlled synthesis of amphiphilic di-block copolymers allows a large array of nanostructures to be created, including block copolymer particles, which have proved valuable for biomedical applications. Despite progress in...

Dextran-Coated Latex Nanoparticles via Photo-RAFT Mediated Polymerization Induced Self-Assembly

Polysaccharide coated nanoparticles represent a promising class of environmentally friendly latex to replace those stabilized by small toxic molecular surfactants. We report here an in situ formulation of free-surfactant core/shell nanoparticles latex consisting of dextran-based diblock amphiphilic copolymers. The synthesis of copolymers and the immediate latex formulation were performed directly in water using a photo-initiated reversible addition fragmentation chain transfer-mediated polymerization induced self-assembly strategy. A hydrophilic macromolecular chain transfer-bearing photosensitive thiocarbonylthio group (eDexCTA) was first prepared by a modification of the reducing chain end of dextran in two steps: (i) reductive amination by ethylenediamine in the presence of sodium cyanoborohydride, (ii) then introduction of CTA by amidation reaction. Latex nanoparticles were then formulated in situ by chain-extending eDexCTA using 2-hydroxypropyl methacrylate (HPMA) under 365 nm irradiation, leading to amphiphilic dextran-b-poly(2-hydroxypropyl methacrylate) diblock copolymers (DHX). Solid concentration (SC) and the average degree of polymerization - Xn-- of PHPMA block (X) were varied to investigate their impact on the size and the morphology of latex nanoparticles termed here SCDHX. Light scattering and transmission electron microscopy analysis revealed that SCDHX form exclusively spherical nano-objects. However, the size of nano-objects, ranging from 20 nm to 240 nm, increases according to PHPMA block length.

Expanding the Scope of Polymerization-Induced Self-Assembly: Recent Advances and New Horizons

Over the past decade or so, polymerization-induced self-assembly (PISA) has become a versatile method for rational preparation of concentrated block copolymer nanoparticles with a diverse set of morphologies. Much of the PISA literature has focused on the preparation of well-defined linear block copolymers by using linear macromolecular chain transfer agents (macro-CTAs) with high chain transfer constants. In this review, a recent process is highlighted from an unusual angle that has expanded the scope of PISA including i) synthesis of block copolymers with nonlinear architectures (e.g., star block copolymer, branched block copolymer) by PISA, ii) in situ synthesis of blends of polymers by PISA, and iii) utilization of macro-CTAs with low chain transfer constants in PISA. By highlighting these important examples, new insights into the research of PISA and future impact these methods will have on polymer and colloid synthesis are provided.

Triggered Degradable Colloidal Particles with Ordered Inverse Bicontinuous Cubic and Hexagonal Mesophases

We herein report a facile strategy to prepare triggered degradable block copolymer nano/macro-objects, ranging from typical micelles, worms, jellyfish, and vesicles to rarely achieved spongosomes, cubosomes, and hexosomes via RAFT-mediated polymerization-induced self-assembly (PISA). The morphological transitions from a simple spherical micelle to a spongosome, ordered Im3¯m cubosome, and p6mm hexosome were captured and demonstrated by TEM, SEM, and synchrotron SAXS. In addition, morphological phase diagrams including important factors, such as solid contents, degree of polymerization (DP), and stabilizer block chain length, were constructed to unveil the formation mechanism and guide the scalable preparation of complex morphologies with packing parameter (P) > 1. This study not only represents an example that achieved inverse mesophases via acrylate-based monomers with high conversion but also reports a triggered degradable system in the most extended morphological range via PISA. The facile synthesis and stimuli-responsiveness of our system should greatly expand the utility of polymer inverse mesophases for triggered releasing, templating, and many other applications.

Type I Photoinitiator-Functionalized Block Copolymer Nanoparticles Prepared by RAFT-Mediated Polymerization-Induced Self-Assembly

Type I photoinitiators have been widely used in UV-vis curing technology for the fabrication of functional polymer materials such as coatings, inks, and adhesives. To overcome the drawbacks of using small molecular type I photoinitiators and expand the potential applications of UV-vis curing technology, attaching type I photoinitiators onto the surface of polymer colloids is an attractive strategy. Here we report a robust strategy for the efficient preparation of type I photoinitiator-functionalized block copolymer nanoparticles with various morphologies via aqueous reversible addition-fragmentation chain transfer (RAFT)-mediated polymerization-induced self-assembly (PISA), in which the photoinitiating ability of the type I photoinitiator end group provides a landscape for further functionalization. These block copolymer nanoparticles could also be used as heterogeneous photoinitiators to generate hydrogels with nanoparticles embedded inside. Significantly, the properties and functionalities of these hydrogels could be further controlled by using different block copolymer nanoparticles. This study provides a robust strategy toward the preparation of type I photoinitiator-functionalized block copolymer nanoparticles with the capacity to be modified with varying functionalities.

Using copper sulfide nanoparticles as cross-linkers of tumor microenvironment responsive polymer micelles for cancer synergistic photo-chemotherapy

Photo-chemotherapy presents promising therapeutic effects in cancer treatment. Photo-thermal and chemotherapeutic agents are generally delivered independently or jointly by drug carriers, such as polymer micelles. A polymer micelle is one type of widely researched drug carrier. However, there is a disassembly risk for polymer micelles under excessive dilution in blood circulation, leading to the premature release of payloads from the micelles and finally resulting in undesirable toxic side effects. Herein, amino-PEG decorated copper sulfide nanoparticles (CuS NPs) with photothermal effect were applied as a cross-linker to enhance polymeric micelles' stability and to provide photothermal therapy in the meanwhile. The micelles were prepared using a pH/reductive responsive polymer, poly(ε-caprolactone)-ss-poly(2-(diisopropylamino)ethyl methacrylate/glycidyl methacrylate/2-methylacrylloxyethyl phosphorylcholine (PCL-SS-P(DPA/GMA/MP)), abbreviated as DGM. Cross-linked micelles (DGM-CuS) exhibited high photothermal transformation efficiency and excellent stability against dilution, as well as pH and redox responsive drug release. Under near-infrared laser irradiation, the cell cytotoxicity of doxorubicin-loaded micelles DGM-CuS@DOX and DGM-CuS@DOX-P (DGM-CuS@DOX modified by peptides) increased by 17.1 times and 69.2 times correspondingly compared to that without laser irradiation. All of the solid 4T1 tumors disappeared, and tumor metastases were merely observed in the major organs of the tumor-bearing mice after administration of DGM-CuS@DOX and DGM-CuS@DOX-P with irradiation. In this synergistic therapy system, CuS NPs play double roles of a photothermal agent and a micelle cross-linker. The strategy of utilizing nanoparticles as cross-linkers is newly reported, which offers new insight for combination therapy.

Preparation of Block Copolymer Nano-Objects with Embedded β-Ketoester Functional Groups by Photoinitiated RAFT Dispersion Polymerization

Herein, a photoinitiated reversible addition-fragmentation chain transfer (RAFT) dispersion polymerization of 2-(acetoacetoxy)ethyl methacrylate (AEMA) in ethanol/water at room temperature for in situ preparation of β-ketoester-functionalized block copolymer nano-objects is reported. AEMA is also copolymerized with isobornyl methacrylate (IBOMA) to improve the colloidal stability of PIBOMA-based block copolymer nano-objects prepared by photoinitiated RAFT dispersion polymerization at low temperatures. A series of P(IBOMA-stat-AEMA)-based block copolymer nano-objects are prepared by changing reaction parameters. Finally, lanthanide-doped block copolymer nano-objects with luminescent and magnetic properties are also prepared based on the complexation of various lanthanide ions with the β-ketoester group. It is expected that the current study will provide a facile platform for the in situ preparation of β-ketoester-functionalized block copolymer nano-objects with different morphologies for specific applications.

Synthesis of core-crosslinked star polymers via organocatalyzed living radical polymerization

Core-crosslinked star polymers synthesized via a grafting-through approach using RCMP.

Non-thermally initiated RAFT polymerization-induced self-assembly

This review summarizes the recent non-thermal initiation methods in RAFT mediated polymerization-induced self-assembly (PISA), including photo-, redox/oscillatory reaction-, enzyme- and ultrasound wave-initiation.

Stabilizing self-assembled nano-objects using light-driven tetrazole chemistry

Tetrazole-driven photochemistry is exploited for the stabilization of self-assembled morphologies via light-triggered nitrile imine carboxylic acid ligation (NICAL).

Synthesis of ABA triblock copolymer nanoparticles by polymerization induced self-assembly and their application as an efficient emulsifier

ABA triblock copolymer nanoparticles of PHPMA-b-PS-b-PHPMA were synthesized by PISA and demonstrated to be an efficient emulsifier.

In situ cross-linking polymerization-induced self-assembly not only generates cross-linked structures but also promotes morphology transition by the cross-linker

Not only cross-linked structures but also a promoting effect on morphology transition has been observed during the in situ cross-linking PISA by RAFT dispersion copolymerization of 2-(diisopropylamino)ethyl methacrylate and cystaminebismethacrylamide.

Reduction-responsive double hydrophilic block copolymer nano-capsule synthesized via RCMP-PISA

Double hydrophilic block copolymer vesicles synthesized via RCMP-PISA are degradable under a reductive conditions.

Solution self-assembly of fluorinated polymers, an overview

The incorporation of fluorinated moieties into a polymer can confer unique properties and often lead in solution to original morphologies endowed with rare properties.

Aqueous emulsion polymerizations of methacrylates and styrene via reversible complexation mediated polymerization (RCMP)

Aqueous emulsion polymerization via reversible complexation mediated living radical polymerization yielded low-dispersity poly(methyl methacrylate)s and polystyrenes.