Computational Modeling Predicts the Stability of Both Pd+ and Pd2+ Ion-Exchanged into H-CHA

Migration of zeolite-encapsulated subnanometre platinum clusters via reactive neural network potentials

The migration of atoms and small clusters is an important process in sub-nanometre scale heterogeneous catalysis, affecting activity, accessibility and deactivation through sintering. Control of migration can be partially achieved via encapsulation of sub-nanometre metal particles into porous media such as zeolites. However, a general understanding of the migration mechanisms and their sensitivity to particle size and framework environment is lacking. Here, we extend the time-scale and sampling of atomistic simulations of platinum cluster diffusion in siliceous zeolite frameworks, by introducing a reactive neural network potential of density functional quality. We observe that Pt atoms migrate in a qualitatively different manner from clusters, occupying the dense region of the framework and avoiding the free pore space. We also find that for cage-like zeolite CHA there exists a maximum in self diffusivity for the Pt dimer beyond which, confinement effects hinder intercage migration. By extending the quality of sampling, NNP-based methods allow for the discovery of novel dynamical processes at the atomistic scale, bringing modelling closer to operando experimental characterization of catalytic materials.

Cold-Start NOx Mitigation by Passive Adsorption Using Pd-Exchanged Zeolites: From Material Design to Mechanism Understanding and System Integration

It remains a major challenge to abate efficiently the harmful nitrogen oxides (NO_x) in low-temperature diesel exhausts emitted during the cold-start period of engine operation. Passive NO_x adsorbers (PNA), which could temporarily capture NO_x at low temperatures (below 200 °C) and release the stored NO_x at higher temperatures (normally 250-450 °C) to downstream selective catalytic reduction unit for complete abatement, hold promise to mitigate cold-start NO_x emissions. In this review, recent advances in material design, mechanism understanding, and system integration are summarized for PNA based on palladium-exchanged zeolites. First, we discuss the choices of parent zeolite, Pd precursor, and synthetic method for the synthesis of Pd-zeolites with atomic Pd dispersions, and review the effect of hydrothermal aging on the properties and PNA performance of Pd-zeolites. Then, we show how different experimental and theoretical methodologies can be integrated to gain mechanistic insights into the nature of Pd active sites, the NO_x storage/release chemistry, as well as the interactions between Pd and typical components/poisons in engine exhausts. This review also gathers several novel designs of PNA integration into modern exhaust after-treatment systems for practical application. At the end, we discuss the major challenges, as well as important implications, for the further development and real application of Pd-zeolite-based PNA in cold-start NO_x mitigation.

Assessing the stability of Pd-exchanged sites in zeolites with the aid of a high throughput quantum chemistry workflow

Cation exchanged-zeolites are functional materials with a wide range of applications from catalysis to sorbents. They present a challenge for computational studies using density functional theory due to the numerous possible active sites. From Al configuration, to placement of extra framework cation(s), to potentially different oxidation states of the cation, accounting for all these possibilities is not trivial. To make the number of calculations more tractable, most studies focus on a few active sites. We attempt to go beyond these limitations by implementing a workflow for a high throughput screening, designed to systematize the problem and exhaustively search for feasible active sites. We use Pd-exchanged CHA and BEA to illustrate the approach. After conducting thousands of explicit DFT calculations, we identify the sites most favorable for the Pd cation and discuss the results in detail. The high throughput screening identifies many energetically favorable sites that are non-trivial. Lastly, we employ these results to examine NO adsorption in Pd-exchanged CHA, which is a promising passive NOx adsorbent (PNA) during the cold start of automobiles. The results shed light on critical active sites for NOx capture that were not previously studied.

The Operating Cycle of NO Adsorption and Desorption in Pd-Chabazite for Passive NOx Adsorbers

Pd-doped chabazite (Pd/CHA) offers unique opportunities to adsorb and desorb NO_x in the target temperature range for application as a passive NO_x adsorber (PNA). The ability of Pd/CHA to trap NO_x emissions at low temperatures (<200 °C) is facilitated by the binding of NO_x species at various Pd sites available in the CHA framework. Density functional theory (DFT) simulations are performed to understand Pd speciation in CHA and the interaction of NO with Pd/CHA to explain the mechanisms of NO adsorption, oxidation, and desorption processes. The calculations are used to elucidate the important role of Pd¹⁺ cationic species, anchored at 6MR-3NN, in providing a strong (E_b = -272 kJ/mol) NO adsorption site in Pd/CHA. For NO release, the redox transformation of Pd species comes into play and Pd¹⁺ species are suggested to transform into cationic Pd²⁺, [PdOH]⁺, or [Pd-O-Pd]²⁺ species, all of which show significantly reduced NO binding (-116, -153, and -117 kJ/mol, respectively) as compared to Pd¹⁺. This enables NO desorption at the operating temperature of a downstream catalyst for subsequent catalytic reduction.

Effects of Treatment Conditions on Pd Speciation in CHA and Beta Zeolites for Passive NO x Adsorption

The structure and evolution of Pd species in Pd-exchanged zeolite materials intended for use as passive NO _x adsorbers were examined under various pretreatment conditions. Using in situ CO-diffuse reflectance infrared spectroscopy, Pd structures were characterized after 500 °C pretreatments in inert (Ar), water (1-2% H₂O in Ar), oxidizing (air), and reducing (H₂, CO) atmospheres. Two zeolites of similar Si/Al ratios but different framework topologies (Beta, CHA) were found to show different distributions of Pd species, depending on the reducing agent used. Reduction in H₂ (500 °C; 10% H₂ in Ar) followed by re-oxidation (500 °C; air) led to higher amounts of single-site Pd ions on Pd-CHA than Pd-Beta, whereas high-temperature reduction in CO (500 °C; 1000 ppm CO in Ar) followed by re-oxidation (500 °C; air) led to significant loss of ionic Pd on both Pd-CHA and Pd-Beta, albeit H₂ temperature-programmed reduction and XPS experiments suggest that this phenomena may be limited to surface Pd. High-temperature treatments with water (500 °C; 1-2% H₂O in Ar) are shown to form either Pd metal or PdO particles, with Pd-Beta being more susceptible to these effects than Pd-CHA. This work suggests that the effects of CO are especially problematic with respect to the durability of these materials in passive NO _x adsorption applications, especially in the case of Beta zeolite.

Local structure and NO adsorption/desorption property of Pd2+ cations at different paired Al sites in CHA zeolite

Recently, Pd-exchanged CHA zeolites (Pd-CHA) have attracted attention as promising passive NOx adsorbers (PNAs) for reducing NOx emissions during the cold start period of a vehicle engine. In this work, the relationship between the local structures and the NO adsorption/desorption properties of the Pd cations in CHA zeolites was investigated. Pd cation formation and NO adsorption were theoretically explored by density functional theory (DFT) calculations for different paired Al sites in six-/eight-membered rings (6MR/8MR). Furthermore, we prepared a series of Pd-CHAs with different Pd loadings (0.5-5.4 wt%) and evaluated their NO adsorption/desorption properties by in situ infrared (IR) spectroscopy and temperature-programmed desorption (TPD) measurements. The increase in the Pd loading resulted in a shift in the NO desorption temperature toward a higher temperature regime. This phenomenon was ascribed to the increase in the proportion of less stable Pd cations, resulting in improved NO adsorption. Furthermore, the effect of Al distribution on the NO adsorption property of Pd-CHA was examined using CHA zeolites containing different proportions of paired Al sites in 6MR while maintaining similar Si/Al ratios (Si/Al = 12.0-16.5). The present study, based on a combination of theoretical and experimental techniques, shows that the NO adsorption/desorption properties over Pd-CHA can be tuned by controlling the Pd loading amount and the type of paired Al sites.

Single-Site vs. Cluster Catalysis in High Temperature Oxidations

The behavior of single Pt atoms and small Pt clusters was investigated for high-temperature oxidations. The high stability of these molecular sites in CHA is a key to intrinsic structure-performance descriptions of elemental steps such as O₂ dissociation, and subsequent oxidation catalysis. Subtle changes in the atomic structure of Pt are responsible for drastic changes in performance driven by specific gas/metal/support interactions. Whereas single Pt atoms and Pt clusters (> ca. 1 nm) are unable to activate, scramble, and desorb two O₂ molecules at moderate T (200 °C), clusters <1 nm do so catalytically, but undergo oxidative fragmentation. Oxidation of alkanes at high T is attributed to stable single Pt atoms, and the C-H cleavage is inferred to be rate-determining and less sensitive to changes in metal nuclearity compared to its effect on O₂ scrambling. In contrast, when combustion involves CO, catalysis is dominated by metal clusters, not single Pt atoms.

Progress and future challenges in passive NO adsorption over Pd/zeolite catalysts

Proposed NO adsorption cycles over Pd/zeolite materials.