Copper-based single-atom alloys for heterogeneous catalysis

Copper Single-Atom Catalysts-A Rising Star for Energy Conversion and Environmental Purification: Synthesis, Modification, and Advanced Applications

Future renewable energy supply and green, sustainable environmental development rely on various types of catalytic reactions. Copper single-atom catalysts (Cu SACs) are attractive due to their distinctive electronic structure (3d orbitals are not filled with valence electrons), high atomic utilization, and excellent catalytic performance and selectivity. Despite numerous optimization studies are conducted on Cu SACs in terms of energy conversion and environmental purification, the coupling among Cu atoms-support interactions, active sites, and catalytic performance remains unclear, and a systematic review of Cu SACs is lacking. To this end, this work summarizes the recent advances of Cu SACs. The synthesis strategies of Cu SACs, metal-support interactions between Cu single atoms and different supports, modification methods including modification for carriers, coordination environment regulating, site distance effect utilizing, and dual metal active center catalysts constructing, as well as their applications in energy conversion and environmental purification are emphatically introduced. Finally, the opportunities and challenges for the future Cu SACs development are discussed. This review aims to provide insight into Cu SACs and a reference for their optimal design and wide application.

Elucidating the Reactivity of Oxygenates on Single-Atom Alloy Catalysts

Doping isolated transition metal atoms into the surface of coinage-metal hosts to form single-atom alloys (SAAs) can significantly improve the catalytic activity and selectivity of their monometallic counterparts. These atomically dispersed dopant metals on the SAA surface act as highly active sites for various bond coupling and activation reactions. In this study, we investigate the catalytic properties of SAAs with different bimetallic combinations [Ni-, Pd-, Pt-, and Rh-doped Cu(111), Ag(111), and Au(111)] for chemistries involving oxygenates relevant to biomass reforming. Density functional theory is employed to calculate and compare the formation energies of species such as methoxy (CH3O), methanol (CH3OH), and hydroxymethyl (CH2OH), thereby understanding the stability of these adsorbates on SAAs. Activation energies and reaction energies of C-O coupling, C-H activation, and O-H activation on these oxygenates are then computed. Analysis of the data in terms of thermochemical linear scaling and Bro̷nsted-Evans-Polanyi relationship shows that some SAAs have the potential to combine weak binding with low activation energies, thereby exhibiting enhanced catalytic behavior over their monometallic counterparts for key elementary steps of oxygenate conversion. This work contributes to the discovery and development of SAA catalysts toward greener technologies, having potential applications in the transition from fossil to renewable fuels and chemicals.

Galvanic Replacement Reaction: Enabling the Creation of Active Catalytic Structures

The galvanic replacement reaction (GRR) is recognized as a redox process where one metal undergoes oxidation by the ions of another metal possessing a higher reduction potential. This reaction takes place at the interface between a substrate and a solution containing metal ions. Utilizing metal or metal oxide as sacrificial templates enables the synthesis of metallic nanoparticles, oxide-metal composites, and mixed oxides through GRR. Growing evidence showed that GRR has a direct impact on surface structures and properties. This has generated significant interest in catalysis and opened up new horizons for the application of GRR in energy and chemical transformations. This review provides a comprehensive overview of the synthetic strategies utilizing GRR for the creation of catalytically active structures. It discusses the formation of alloys, intermetallic compounds, single atom alloys, metal-oxide composites, and mixed metal oxides with diverse nanostructures. Additionally, GRR serves as a postsynthesis method to modulate metal-oxide interfaces through the replacement of oxide domains. The review also outlines potential future directions in this field.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Machine-Learning-Assisted Catalytic Performance Predictions of Single-Atom Alloys for Acetylene Semihydrogenation

Selective semihydrogenation of acetylene for the production of polymer-grade ethylene is a significant chemical industrial process. Facile activization of acetylene and weak adsorption of ethylene are critical requirements for high-performance catalysis. Single-atom alloys (SAAs) have strong binding effect on acetylene and weak effect on ethylene, which have been regarded as the superior catalysts for acetylene semihydrogenation. Herein, we established a pioneering machine learning (ML) assisted approach to investigate the reaction activity and selectivity of 70 SAA catalysts for acetylene semihydrogenation. As the most desirable ML model, the gradient boosting regression (GBR) algorithm has been extended to predict the energy barrier of *C₂H_n (n = 2-4) hydrogenation with a root-mean-square error (RMSE) of only 0.02 eV. Notably, five candidate SAAs with excellent activity and selectivity for acetylene semihydrogenation are screened out via accessible descriptors. These data of ML prediction have been verified by DFT calculation with a high-accuracy (error less than 0.07 eV). This work demonstrates the potential of ML-assisted approach for predicting the energy barrier of transition state and simultaneously provides a convenient approach for the rational design of efficient catalysts.

Advances in the Catalytic Reductive Amination of Furfural to Furfural Amine: The Momentous Role of Active Metal Sites

One-pot synthesis of sustainable primary amines by catalytic reductive amination of bio-based carbonyl compounds with NH₃ and H₂ is emerging as a promising and robust approach. The primary amines, especially furfuryl amine (FUA) derived from furfural (FUR), with a wide range of applications from pharmaceuticals to agrochemicals, have attracted much attention due to their versatility. This Review is majorly comprised of two segments on the reductive amination of FUR to FUA, one with precious (Ru, Pd, Rh) and the other with non-precious (Co, Ni) metals on different supports and in various solvent systems in the presence of NH₃ and H₂ . The active metal sites generated on multiple supports are accentuated with experimental evidence based on CO-diffuse reflectance infrared Fourier-transform spectroscopy, H₂ temperature-programmed reduction, X-ray photoelectron spectroscopy, and calorimetry. Moreover, this Review comprehensively describes the role of acidic and basic support for the metal on the yield of FUA. Overall, this Review provides an insight into how to design and develop an efficiently robust catalyst for the selective reductive amination of a broad spectrum of carbonyl compounds to corresponding amines.

Tailoring Single-Atom Platinum for Selective and Stable Catalysts in Propane Dehydrogenation

Propane dehydrogenation has been a promising method for producing propylene that has the potentials to meet the increasing global demand for propylene. However, owing to the restricted equilibrium conversion caused by the high endothermicity, even the Pt-based catalysts, which exhibit high activity and selectivity, severely suffer significantly from coke formation and/or nanoparticle sintering at realistic reaction temperatures, resulting in a short catalyst lifetime. As a result, few innovative catalysts in terms of catalytic activity, selectivity, and stability, have been produced. In this Review, we focus on the characteristics of single-atom-like Pt sites for PDH and attempt to provide suggestions for developing highly efficient catalysts. First, we briefly describe the fundamental strategies. Following that, the remarkable catalysis is addressed by three different distinct sorts of state-of-the-art single-atom-like Pt catalysts are discussed. Additionally, we present other promising catalyst design approaches that are not based on single-atom-like Pt catalysts, as well as future research challenges in this field.

Elucidation of the atomic-scale processes of dissociative adsorption and spillover of hydrogen on the single atom alloy catalyst Pd/Cu(111)

Hydrogen spillover is a crucial process in the selective hydrogenation reactions on Pd/Cu single atom alloy catalysts. In this study, we report the atomic-scale perspective of these processes on the...

Lowering the C–H bond activation barrier of methane by means of SAC@Cu(111): periodic DFT investigations

Methane has long been in the world's spotlight as the simplest yet one of the most notorious hydrocarbons; here, we study the efficiency of single-atom catalysts (SACs) for methane activation using density functional theory (DFT).

Atomically dispersed Pd catalysts promote the oxygen evolution reaction in acidic media

A Pd-doped Pt₃Sn-based single atom alloy catalyst (Pd-Pt₃Sn) was synthesized via a hydrothermal method. The overpotential of Pd-Pt₃Sn is lower than that of commercial Pd/C and IrO₂ catalysts at 10 mA cm^-2. This is due to the synergistic effect between Pt, Sn and Pd and the influence of electronic effects on their catalytic performance.