Selective recovery of manganese from spent ternary lithium-ion batteries for efficient catalytic oxidation of VOCs: Unveiling the mechanism of activity Enhancement in recycled catalysts

With the widespread application of ternary lithium-ion batteries (TLBs) in various fields, the disposal of spent TLBs has become a globally recognized issue. This study proposes a novel method for reutilizing metal resources from TLBs. Through selective oxidation, manganese in a leaching solution of TLBs was converted into MnO2 with α, γ, and δ crystal phases (referred to as T-MnO2) for catalytic oxidation of volatile organic compounds (VOCs), while efficiently separating manganese from high-value metals such as nickel, cobalt, and lithium, achieving a manganese recovery rate of 99.99%. Compared to similar MnO2 prepared from pure materials, T-MnO2 exhibited superior degradation performance for toluene and chlorobenzene, with T90 decreasing by around 30 °C. The acidic synthesis environment provided by the leaching solution and the doping of trace metals altered the physicochemical properties of T-MnO2, such as increased specific surface area, elevated surface manganese valence, and improved redox performance and oxygen vacancy properties, enhancing its catalytic oxidation capacity. Furthermore, the degradation pathway of toluene on T-γ-MnO2 was inferred using thermal desorption-gas chromatography/mass spectrometry (TD-GC/MS) and in-situ DRIFTs. This study provides a novel approach for recycling spent TLBs and treating VOCs catalytically.

Efficient Catalytic Elimination of Chlorobenzene Based on the Water Vapor-Promoting Effect within Mn-Based Catalysts: Activity Enhancement and Polychlorinated Byproduct Inhibition

Achieving no or low polychlorinated byproduct selectivity is essential for the chlorinated volatile organic compounds (CVOCs) degradation, and the positive roles of water vapor may contribute to this goal. Herein, the oxidation behaviors of chlorobenzene over typical Mn-based catalysts (MnO2 and acid-modified MnO2) under dry and humid conditions were fully explored. The results showed that the presence of water vapor significantly facilitates the deep mineralization of chlorobenzene and restrains the formation of Cl2 and dichlorobenzene. This remarkable water vapor-promoting effect was conferred by the MnO2 substrate, which could suitably synergize with the postconstructed acidic sites, leading to good activity, stability, and desirable product distribution of acid-modified MnO2 catalysts under humid conditions. A series of experiments including isotope-traced (D2O and H218O) CB-TPO provided complete insights into the direct involvement of water molecules in chlorobenzene oxidation reaction and attributed the root cause of the water vapor-promoting effect to the proton-rich environment and highly reactive water-source oxygen species rather than to the commonly assumed cleaning effect or hydrogen proton transfer processes (generation of active OOH). This work demonstrates the application potential of Mn-based catalysts in CVOCs elimination under practical application conditions (containing water vapor) and provides the guidance for the development of superior industrial catalysts.

Catalytic Oxidation of Chlorobenzene over HSiW/CeO2 as a Co-Benefit of NOx Reduction: Remarkable Inhibition of Chlorobenzene Oxidation by NH3

There is an urgent need to develop novel and high-performance catalysts for chlorinated volatile organic compound oxidation as a co-benefit of NOx. In this work, HSiW/CeO2 was used for chlorobenzene (CB) oxidation as a co-benefit of NOx reduction and the inhibition mechanism of NH3 was explored. CB oxidation over HSiW/CeO2 primarily followed the Mars-van-Krevelen mechanism and the Eley-Rideal mechanism, and the CB oxidation rate was influenced by the concentrations of surface adsorbed CB, Ce4+ ions, lattice oxygen species, gaseous CB, and surface adsorbed oxygen species. NH3 not only strongly inhibited CB adsorption onto HSiW/CeO2, but also noticeably decreased the amount of lattice oxygen species; hence, NH3 had a detrimental effect on the Mars-van-Krevelen mechanism. Meanwhile, NH3 caused a decrease in the amount of oxygen species adsorbed on HSiW/CeO2, which hindered the Eley-Rideal mechanism of CB oxidation. Hence, NH3 significantly hindered CB oxidation over HSiW/CeO2. This suggests that the removal of NOx and CB over this catalyst operated more like a two-stage process rather than a synergistic one. Therefore, to achieve simultaneous NOx and CB removal, it would be more meaningful to focus on improving the performances of HSiW/CeO2 for NOx reduction and CB oxidation separately.

Catalytic stepwise pyrolysis for dechlorination and chemical recycling of PVC-containing mixed plastic wastes: Influence of temperature, heating rate, and catalyst

The viability of pyrolysis technology for chemical recycling of plastics is challenged by the presence of PVC in real-world mixed plastic wastes. This study aims to investigate catalytic stepwise pyrolysis as a pretreatment step to remove chlorine from PVC-containing plastic wastes prior to further processing. TG-FTIR and Py-GCMS analysis as well as experiments on a lab-scale pyrolysis system were conducted to study the influence of key processing parameters on the pretreatment including temperature, heating rate, and catalysts. Py-GCMS results indicated 300 °C to be the best pretreatment temperature in terms of balancing Cl removal and avoidance of organochloride formation. Metal oxides, i.e., CaO and Fe2O3, mainly acted as adsorbents of HCl gases with little cracking effect, and their adsorption effects are positively correlated with alkalinity. ZSM-5 catalysts promoted the release of HCl, and the dechlorination effect was more pronounced with ZSM-5 of higher acidity. In contrast, in the lab-scale pyrolysis system, 350 °C pretreatment achieved the highest HCl generation ratio, i.e., 43.60 %. The addition of zeolite catalyst significantly reduced the content of organochloride in the pyrolysis oil in contrast to the performance of metal oxides, but also absorbed most HCl instead of promoting HCl release as in Py-GCMS tests. Mass balance analyses revealed that the majority of chlorine was retained in the solid residues following the catalytic stepwise pyrolysis process, with the notable exception of Fe2O3. ZSM-5(25) catalyst combined with 350 °C pretreatment temperature and 550 °C final pyrolysis achieved the lowest chlorine content in the pyrolysis oil, i.e., 20 ppm, among different process conditions.

Targeted NO Oxidation and Synchronous NO2 Inhibition via Oriented 1O2 Formation Based on Lewis Acid Site Adjustment

An appealing strategy for ensuring environmental benefits of the photocatalytic NO oxidation reaction is to convert NO into NO3- instead of NO2, yet the selectivity of products remains challenging. Here, such a scenario could be realized by tailoring the exposure of Lewis acid sites on the surface of ZrO2, aiming to precisely regulate the ROS evolution process for the selective oxidation of NO into NO3-. As evidenced by highly combined experimental characterizations and density functional theory (DFT) simulations, Lewis acid sites serving as electron acceptors could induce itinerant electron redistribution, charge-carrier transfer, and further oxidation of •O2-, which promotes the oriented formation of 1O2. As a result, monoclinic ZrO2 with more Lewis acid sites exhibited an outstanding NO conversion efficiency (56.33%) and extremely low NO2 selectivity (5.04%). The ROS-based reaction process and promotion mechanism of photocatalytic performance have been revealed on the basis of ESR analysis, ROS-quenching experiments, and in situ ROS-quenching DRIFTS. This work could provide a critical view toward oriented ROS formation and advance a unique mechanism of selective NO oxidation into NO3-.

Progress of catalytic oxidation of typical chlorined volatile organic compounds (CVOCs): A review

Chlorinated volatile organic compounds (CVOCs) are still a part of the current atmospheric environmental problems that cannot be ignored, but unlike conventional VOCs, the presence of Cl causes various catalyst deactivations in the catalytic process. In this paper, we focus on six common CVOCs and discuss various behavioral mechanisms of the whole catalytic process from six aspects: catalyst selection, factors affecting the catalytic effect, changes in catalytic behavior in the presence of different gases, catalyst poisoning deactivation behavior, degradation products and degradation mechanisms to provide guidance for further development of low-temperature and efficient CVOCs catalysts.

Insights into synergistic oxidation mechanism of Hg0 and chlorobenzene over MnCo2O4 microsphere with oxygen vacancy and acidic site

The simultaneous control of Hg⁰ and chlorinated organics has become the frontier of environmental engineering but still lacks the understanding of synergistic oxidation mechanism. Herein, we designed a Mn-Co catalyst with abundant oxygen vacancies and acidities, which delivered more than 90 % oxidation performance of Hg⁰ within 100-325 °C and achieved 90 % conversion of chlorobenzene at 220 °C. A synergistic effect was observed in the oxidation of Hg⁰ and chlorobenzene. Experimental and computational results revealed that Lewis acid over Mn site weakened C-Cl bands of chlorobenzene by electronic traction. The strong interaction between adsorbed mercury and Cl further promoted dechlorination process to generate HgCl₂ gas, while accelerating the nucleophilic substitution of Brønsted acid attacking the benzene ring over Co site, consequently triggering synergistic oxidation of Hg⁰ and chlorobenzene. Oxygen vacancies enhanced the initial adsorption of Hg⁰ and chlorobenzene. Meanwhile, the interfacial charge-transfer from Hg-d to Cl-p orbitals alleviated deactivation of Lewis acid and slowed down the consumption of Brønsted acid, which accelerated the conversion of intermediates to CO₂/H₂O and promoted deep oxidation of chlorobenzene. This work provides a unique insight into the promotion of the synergistic oxidation of Hg⁰ and chlorobenzene and is expected to guide the industrial applications.

Strong metal-support interactions between atomically dispersed Ru and CrO x for improved durability of chlorobenzene oxidation

In this work, two single-atom catalysts (SACs) with atomically dispersed RuO₂ supported on CrO _x were successfully synthesized with a simple reduction strategy for the efficient catalytic oxidation of chlorobenzene (CB). With characterizations like Cs-corrected STEM, XPS, H₂-TPR, and O₂-TPD, the structure-activity relationship is addressed. The noble metal precursor Ru³⁺ was anchored with different oxygen species and exposed facets based on the physicochemical properties of catalyst supports. Based on the analysis results, the Ru³⁺ precursor could be mainly anchored into the surface lattice oxygen of Cr₂O₃-M over high-index facets (223) and adsorbed oxygen of Cr₂O₃-P over low-index facets (104), where the precursor Ru³⁺ was all oxidized to RuO₂ when being anchored with the oxygen species of Cr₂O₃-M and Cr₂O₃-P, respectively according to XPS analysis. There is a stronger metal-support interaction (SMSI) between Ru ions and the surface lattice oxygen of Cr₂O₃-M, according to H₂-TPR and O₂-TPD characterizations. Further, the catalytic performance for CB combustion at a high space velocity of 120 000 mL (g^-1 h^-1) was tested, and 1RuCr₂O₃-M performed better than 1RuCr₂O₃-P in both durability and activity. This could be attributed to the SMSI between single-atom Ru and the lattice oxygen of the 1RuCr₂O₃-M catalyst and the abundant active sites from the exposed high-index facets. The study provided a novel synthesis strategy for Ru-based SACs with SMSI effect, and the good durability of the catalyst (1RuCr₂O₃-M) extended the great potential for practical application.

Pt/CeO2 coated with polyoxometallate chainmail to regulate oxidation of chlorobenzene without hazardous by-products

Doping noble metal and acid functionalization were both valid approaches to facilitate oxidation of chlorobenzene on CeO₂-based catalysts, but their promotion effects were influenced by different orders of modification process. Because of strong interaction between metal and support and proper redox nature of CeO₂, Pt NPs were re-dispersed into single atoms on CeO₂ surface via "ex-solution". Companied with Pt loading, the enhancement of oxidizing ability led to generation of polychlorinated by-products. Herein, CeO₂-supported Pt was coated by HSiW chainmail to protect Pt from being exposed to Cl-contained atmosphere, and HSiW coating promoted activation of chlorobenzene. The as-prepared chainmail catalyst of HSiW/Pt/CeO₂ displayed a remarkable performance in catalyzing oxidation of chlorobenzene without any dichlorobenzene at realistic condition. By comparison, other catalysts with exposed Pt suffered from production of toxic by-products.

Constructing tunable coordinatively unsaturated sites in Fe-based metal-organic framework for effective degradation of pharmaceuticals in water: Performance and mechanism

Micropollutants are ubiquitously detected in the aqueous environment, which needs to be removed by novel materials effectively. Herein, we synthesized a photo-Fenton catalyst based on MIL-53 (Fe) to effectively degrade sulfadimidine, one of the micropollutants in water. Abundant Lewis acid active sites (54.26 μmol/g) were successfully constructed within the metal cluster using FeCl₃·6H₂O, 1,4-benzene dicarboxylate, and modulators. This study reports a strategy by effectively constructing tunable Lewis acid active sites within the cavities in MIL-53 (Fe) via a facile solvothermal reaction for sixteen micropollutants removal. The photo-Fenton degradation of sulfamethazine was completely removed (∼99%) within only 1 min with a small amount of hydrogen peroxide added. Both theoretical calculation and the experiment results prove that introducing the unsaturated coordinated/lewis acid sites can remarkably reduce the band gap energy and increase the charge-separation efficiency by changing the electron configuration with more distribution asymmetry of structures. The effective degradation of structurally diverse pharmaceuticals with environmentally relevant concentrations was studied by immobilizing MOF-catalyst into a PVDF support. This work advanced the development of effective approaches for emergency contaminants control.

Recent Advances of Chlorinated Volatile Organic Compounds' Oxidation Catalyzed by Multiple Catalysts: Reasonable Adjustment of Acidity and Redox Properties

The severe hazard of chlorinated volatile organic compounds (CVOCs) to human health and the natural environment makes their abatement technology a key topic of global environmental research. Due to the existence of Cl, the byproducts of CVOCs in the catalytic combustion process are complex and toxic, and the possible generation of dioxin becomes a potential risk to the environment. Well-qualified CVOC catalysts should process favorable low-temperature catalytic oxidation ability, excellent selectivity, and good resistance to poisoning, which are governed by the reasonable adjustment of acidity and redox properties. This review overviews the application of different types of multicomponent catalysts, that is, supported noble metal catalysts, transition metal oxide/zeolite catalysts, composite transition metal oxide catalysts, and acid-modified catalysts, for CVOC degradation from the perspective of balance between acidity and redox properties. This review also highlights the synergistic degradation of CVOCs and NO_x from the perspective of acidity and redox properties. We expect this work to inspire and guide researchers from both the academic and industrial communities and help pave the way for breakthroughs in fundamental research and industrial applications in this field.

Promoting effect of Ru-doped Mn/TiO2 catalysts for catalytic oxidation of chlorobenzene

Mn/TiO2 catalysts were synthesized using deposition-precipitation method. Ru-doped Mn/TiO2 catalysts were prepared by incipient-wetness impregnation method. To investigate the effect of Ru and Mn species, the catalytic performances of Mn/TiO2...

The Study on the Active Site Regulated RuOx/Sn0.2Ti0.8O2 Catalysts with Different Ru Precursors for the Catalytic Oxidation of Dichloromethane

Chlorine-containing volatile organic compounds (CVOCs) present in industrial exhaust gas can cause great harm to the human body and the environment. In order to further study the catalytic oxidation of CVOCs, an active site regulated RuOx/Sn0.2Ti0.8O2 catalyst with different Ru precursors was developed. With Dichloromethane as the model molecule, the activity test results showed that the optimization of Ru precursor using Ru colloid significantly increased the activity of the catalyst (T90 was reduced by about 90 °C when the Ru loading was 1 wt%). The analysis of characterization results showed that the improvement of the catalytic performance was mainly due to the improvement of the active species dispersion (the size of Ru cluster was reduced from 3–4 nm to about 1.3 nm) and the enhancement of the interaction between the active species and the support. The utilization efficiency of the active components was improved by nearly doubling TOF value, and the overall oxidation performance of the catalyst was also enhanced. The relationship between the Ru loading and the catalytic activity of the catalyst was also studied to better determine the optimal Ru loading. It could be found that with the increase in Ru loading, the dispersibility of RuOx species on the catalyst surface gradually decreased, despite the increase in their total amount. The combined influence of these two effects led to little change in the catalytic activity of the catalyst at first, and then a significant increase. Therefore, this research is meaningful for the efficient treatment of CVOCs and further reducing the content of active components in the catalysts.