Preparation of high-strength photochromic alginate fibers based on the study of flame-retardant properties

Color-changing fibers have attracted much attention for their wide applications in camouflage, security warnings, and anti-counterfeiting. The inorganic color-changing material tungsten trioxide (WO3) has been widely investigated for its good stability, controllability, and ease of synthesis. In this study, photochromic alginate fibers (WO3@Ca-Alg) were prepared by incorporating UV-responsive hybrid tungsten trioxide nanoparticles in the fiber production process. The prepared photochromic alginate fibers changed from white to dark blue after 30 min of UV irradiation and returned to their original color after 64 h. It can be seen that WO3@Ca-Alg has the advantage of long color duration. The strength of this fiber reached 2.61 cN/dtex and the limiting oxygen index (LOI) was 40.9 %, which indicates that the fiber exhibited mechanical resistance and flame-retardant properties. After the cross-linking of WO3@Ca-Alg by sodium tetraborate, a new core-shell structure was generated, which was able to encapsulate tungsten trioxide in it, thus reducing the amount of tungsten trioxide loss, and its salt and washing resistance was greatly improved. This photochromic alginate fiber can be mass produced and spun into yarn.

Monothetic Analysis and Response Surface Methodology Optimization of Calcium Alginate Microcapsules Characteristics

Owing to bio-polymer’s low-cost, environmental friendliness and mechanically stable nature, calcium alginate microcapsules have attracted much interest for their applications in numerous fields. Among the common production methods, the Electrospraying technique has shown a great potential due to smaller shape capsule production and ease of control of independent affecting parameters. Although one factor at a time (OFAT) can predict the trends of parameter effect on size and sphericity, it is inefficient in explaining the complex parameter interaction of the electrospray process. In the current study, the effects of the main parameters affecting on size and sphericity of the microcapsules using OFAT were optimized to attain calcium alginate microcapsules with an average diameter below 100 µm. Furthermore, we propose a statistical model employing the Surface Responses Methodology (RSM) and Central Composite Design (CDD) to generate a quadratic order linear regression model for the microcapsule diameter and sphericity coefficient. Experimentally, microcapsules with a size of 92.586 µm and sphericity coefficient of 0.771 were predicted and obtained from an alginate concentration of 2.013 w/v, with a flowrate of 0.560 mL/h, a needle size of 27 G and a 2.024 w/v calcium chloride concentration as optimum parameters. The optimization processes were successfully aligned towards formation of the spherical microcapsules with smaller average diameter of less than 100 µm, owing to the applied high voltage that reached up to 21 kV.